Physical enhancement federal continuous fault diagnosis method for complex electromechanical system

By employing a physical-enhanced federated continuous fault diagnosis method, the generator synthesizes vibration signals that match the current operating conditions. Combined with physical similarity filtering of historical generators, this method solves the problems of data privacy, catastrophic forgetting, and lack of physical information in fault diagnosis of complex electromechanical systems, achieving fault diagnosis with high accuracy and low forgetting rate.

CN121809598APending Publication Date: 2026-04-07CHANGCHUN UNIV OF TECH
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Patent Information

Application Number
CN202511943959.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-22
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

Existing fault diagnosis methods for complex electromechanical systems suffer from problems such as the conflict between data privacy and distributed training, catastrophic forgetting caused by dynamic changes in operating conditions, and poor generalization due to the lack of physical information.

Method used

A physical-enhanced federated continuous fault diagnosis method is adopted. The generator synthesizes vibration signals that match the current working conditions, and combines physical similarity to screen historical generators. Knowledge distillation and optimization are carried out to achieve client iteration and server aggregation, ensuring the model's continuous diagnostic capability in dynamic task scenarios.

Benefits of technology

While protecting data privacy, it achieves high accuracy and low forgetting rate in fault diagnosis across operating conditions and incremental category scenarios, resolves the contradiction between privacy protection and distributed training, and enhances the model's robustness to changes in operating conditions.

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Abstract

The invention discloses a physical enhancement federation continuous fault diagnosis method for a complex electromechanical system, and belongs to the technical field of electromechanical system fault diagnosis. The method aims at solving the problem that an existing complex electromechanical system fault diagnosis method has the contradiction between privacy protection and distributed training. According to the method, continuous fault diagnosis of the complex electromechanical system is carried out based on a federated diagnosis system, and a server side distributes a generator and a global model to each client side for the client side to carry out continuous learning; the generator synthesizes the potential noise vector obeying normal distribution, the working condition vector encoding the working condition information and the classification label representing the fault type as input and outputs a synthesized vibration signal; in the federated learning process, the client determines whether to select the historical generator into a playback set according to the physical similarity between a current task and a historical task, the client generates synthetic samples from the playback generator set to construct a playback buffer area, and the number of the synthetic samples generated by each historical generator is distributed according to a preset proportion.
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