Mixing device for saccharification reagent production and method thereof
By combining the meshing gear system and the temperature control mechanism, the problems of uneven mixing and uneven temperature control in the production of saccharification reagents were solved, achieving efficient mixing and rapid cooling, thereby improving product quality and production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- SHANGHAI HUACHEN BIOLOGICAL REAGENT
- Filing Date
- 2026-03-02
- Publication Date
- 2026-05-12
AI Technical Summary
Existing mixing devices for saccharification reagent production suffer from uneven mixing, inconsistent temperature control, and slow cooling rates, failing to meet the demands of rapid production.
A rotating motor drives a fixed bevel gear, and the meshing transmission gear system makes the stirring rod and the mixing transmission rod rotate in opposite directions. Combined with the synchronous rotation of the scraper and heating tube of the temperature control mechanism, uniform mixing and temperature control are achieved. The rotating drum and rotating plate increase air flow to achieve rapid cooling.
It achieves uniform mixing of saccharification reagent raw materials, ensures uniform distribution of each component, provides a stable temperature environment, improves product quality and stability, and can cool down quickly to meet the needs of rapid production.
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Figure CN122006633A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the technical field of mixing devices, specifically a mixing device and method for the production of saccharification reagents. Background Technology
[0002] Glycation reagents are medical products used to detect glycated proteins. They are quantitatively analyzed using ion exchange chromatography to reflect a patient's average blood glucose level over 2-3 months. The production of glycation reagents requires the use of a mixing device to mix various glycation reagent raw materials together.
[0003] Existing mixing devices for saccharification reagent production have shortcomings in mixing effect, mainly due to their simple stirring structure design. Most devices rely on rotational stirring in only one direction, and the raw materials can only move in one direction in the mixing chamber, which easily creates dead zones. This prevents different raw materials from fully contacting and mixing, resulting in uneven mixing. In the production of saccharification reagents, there are certain temperature requirements. Existing mixing devices for saccharification reagent production also suffer from uneven distribution of temperature control elements and a single heat transfer path, which easily leads to large temperature differences in the mixing chamber. Some areas are too hot or too cold, affecting the saccharification reaction. When cooling is required, traditional devices usually rely on natural heat dissipation or simple air cooling, which has poor air circulation and slow cooling speed, failing to meet the needs of rapid production. Summary of the Invention
[0004] The purpose of this invention is to provide a mixing device and method for producing saccharification reagents. A rotating motor drives a fixed bevel gear to rotate. The fixed bevel gear meshes with a transmission bevel gear and an mounting bevel gear. The mounting bevel gear drives a connecting plate to rotate, which in turn drives a transmission cylinder and a mixing transmission rod to rotate. The transmission cylinder uniformly adds raw materials into a mixing chamber. Through the meshing of the transmission gear and the transmission gear ring, the mixing transmission rod rotates on its own axis while rotating. The mixing transmission rod drives a rotating rod, a transmission roller, and part of the mixing plate to rotate. Simultaneously, the transmission bevel gear drives a stirring rod and another part of the mixing plate to rotate and stir. The combination of the rotation and rotation of the mixing transmission rod, with the stirring rod rotating in the opposite direction to the mixing transmission rod, along with a temperature control mechanism, causes the temperature-controlled heating tube and the scraper to rotate synchronously. The scraper stirs the mixture... The raw materials are scraped off the inner wall of the mixing chamber, reducing dead zones in the mixing process and allowing different raw materials to be mixed more evenly. This improves mixing efficiency and quality, ensures the uniform distribution of each component of the saccharification reagent, and enhances product quality and stability. The stirring rod drives the transmission wheel to rotate, and the synchronous belt drives the fixed rod to rotate the rotating gear. This causes the rotating gear ring to rotate the mounting box, rotating cylinder, and temperature-controlled heating tube, ensuring that heat is evenly transferred to all parts of the mixing chamber. This avoids localized overheating or undercooling and provides a stable temperature environment for the saccharification reaction. When cooling is required, the temperature-controlled heating tube is turned off, and the rotating plate is rotated by the fixed motor. The mixing mechanism rotates the mounting box, rotating cylinder, and rotating plate, increasing airflow and quickly removing heat from the mixing chamber for rapid cooling.
[0005] The technical solution adopted in this invention is as follows: a mixing device for the production of saccharification reagents, comprising: a support plate; a support component, the support component being disposed on the support plate; a mixing chamber, the bottom end of the mixing chamber being fixedly embedded between the inner walls of the support plate; a mixing mechanism, the mixing mechanism being disposed on the support plate; and a temperature control mechanism, the temperature control mechanism being disposed on the mixing chamber and the mixing mechanism.
[0006] The supporting component includes a fixed plate and four supporting rods. One end of each supporting rod passes through the bottom of the supporting plate, and the bottom of the fixed plate is fixedly connected to the other end of the four supporting rods.
[0007] The mixing mechanism includes a stirring component, a power component, and a rotating component. The stirring component is mounted on a fixed plate, the power component is mounted on the stirring component, and the rotating component is mounted on the power component.
[0008] The stirring component includes a connecting plate, a stirring rod, three transmission cylinders, three mixing transmission rods, three rotating rods, three transmission rollers, and multiple mixing plates. The top of the connecting plate rotatably passes through the top of the fixed plate. One end of the stirring rod rotatably passes through the top of the connecting plate. The top of each transmission cylinder is fixedly connected to the bottom of the connecting plate. One end of each mixing transmission rod rotatably passes through the top of both the transmission cylinder and the connecting plate. One end of each rotating rod is fixedly connected to the outer surface of the mixing transmission rod. Each transmission roller is fixedly sleeved on the outer surface of the mixing transmission rod. The multiple mixing plates are respectively fixedly sleeved on the outer surfaces of the stirring rod and the three mixing transmission rods.
[0009] The power component includes a fixed frame, a rotating motor, a fixed bevel gear, a transmission bevel gear, and a mounting bevel gear. One end of the fixed frame is fixedly connected to the top of the fixed plate. The rotating motor is fixedly connected to the lower inner wall of the fixed frame. One end of the stirring rod is rotatably connected to the fixed frame. The fixed bevel gear is fixedly sleeved on the output end of the rotating motor. The transmission bevel gear is fixedly sleeved on the outer surface of the stirring rod. The mounting bevel gear is fixedly sleeved on the outer surface of the connecting plate. Both the transmission bevel gear and the mounting bevel gear mesh with the fixed bevel gear.
[0010] The rotating component includes three transmission gears and a transmission gear ring. Each transmission gear is fixedly sleeved on the outer surface of the mixing transmission rod. The top of the transmission gear ring is fixedly connected to the bottom of the fixed plate, and the transmission gear ring meshes with the three transmission gears.
[0011] The temperature control mechanism includes a mounting box, a rotating cylinder, multiple rotating plates, three scrapers, a temperature-controlled heating tube, a transmission component, and an adjustment component. The mounting box and the rotating cylinder are rotatably mounted on the outer surface of the mixing chamber. The bottom of the mounting box is rotatably connected to the top of the support plate. One end of each rotating plate is rotatably connected to the upper inner wall of the rotating cylinder, and the other end of each rotating plate rotatably passes through the upper inner wall of the mounting box. One end of each scraper is fixedly connected to the top of the rotating cylinder, and each scraper is located inside the mixing chamber. The top of the temperature-controlled heating tube is fixedly connected to the upper inner wall of the rotating cylinder, and the temperature-controlled heating tube is electrically connected to an external controller. The transmission component is located on the rotating cylinder, and the adjustment component is located on the mounting box.
[0012] The transmission component includes a rotating gear ring, a rotating gear, a fixed rod, and two transmission wheels. The rotating gear ring is fixedly sleeved on the outer surface of the rotating cylinder. One end of the fixed rod rotatably passes through the top of the fixed plate. The rotating gear is fixedly sleeved on the outer surface of the fixed rod, and the rotating gear meshes with the rotating gear ring. One of the transmission wheels is fixedly sleeved on the outer surface of the fixed rod, and the other transmission wheel is fixedly sleeved on the outer surface of the stirring rod. The two transmission wheels are connected by a transmission belt.
[0013] The adjusting component includes multiple fixed gears, a fixed gear ring, and a fixed motor. Each fixed gear is fixedly sleeved on the outer surface of the rotating plate. The outer surface of the fixed gear ring is rotatably embedded in the inner wall of the mounting box. The fixed motor is fixedly connected to the inner wall of the mounting box, and the output end of the fixed motor is fixedly connected to one end of one of the rotating plates.
[0014] A mixing method for a mixing device used in the production of saccharification reagents includes the following steps: Step 1: Mixing and Stirring: When mixing materials for the saccharification reagent production, turn on the rotating motor. The rotating motor drives the fixed bevel gear to rotate. The fixed bevel gear meshes with the transmission bevel gear and the mounting bevel gear respectively. The mounting bevel gear drives the connecting plate to rotate. The connecting plate drives the transmission cylinder and the mixing transmission rod to rotate. The transmission cylinder evenly adds raw materials into the mixing box. Through the meshing of the transmission gear and the transmission gear ring, the mixing transmission rod rotates on its own axis while rotating. The mixing transmission rod drives the rotating rod, the transmission roller and part of the mixing plate to rotate. At the same time, the transmission bevel gear drives the stirring rod and another part of the mixing plate to rotate and stir. Their rotation direction is opposite to the rotation direction of the mixing transmission rod to increase the mixing effect. Step 2: Turn on the external controller to heat the temperature-controlled heating element. The stirring rod rotates, driving one of the drive wheels to rotate. Through the synchronous belt, the other drive wheel drives the fixed rod to rotate. The fixed rod drives the rotating gear to rotate. Through the meshing of the rotating gear and the rotating gear ring, the rotating gear ring drives the mounting box, the rotating cylinder and the temperature-controlled heating element to rotate, so as to heat the mixing box evenly and adjust the temperature of the mixing box evenly. At the same time, the rotating cylinder drives the scraper to rotate. The scraper rotates along the inner wall of the mixing box, which can reduce the mixing dead corners. Step 3, Rapid Cooling: When cooling is required, turn off the temperature-controlled heating element and then turn on the fixed motor. The fixed motor drives one of the rotating plates and one of the fixed gears to rotate. Through the meshing of multiple fixed gears and the fixed gear ring, the rotating plate rotates. At the same time, the rotating gear ring drives the mounting box, the rotating cylinder and the rotating plate to rotate, increasing air flow and thus cooling the mixing box.
[0015] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are: (1) In this invention, the fixed bevel gear is driven to rotate by the rotating motor. The fixed bevel gear meshes with the transmission bevel gear and the mounting bevel gear respectively. The mounting bevel gear drives the connecting plate to rotate. The connecting plate drives the transmission cylinder and the mixing transmission rod to rotate. The transmission cylinder adds raw materials evenly into the mixing box. Through the meshing of the transmission gear and the transmission gear ring, the mixing transmission rod rotates while rotating. The mixing transmission rod drives the rotating rod, the transmission roller and part of the mixing plate to rotate. At the same time, the transmission bevel gear drives the stirring rod and another part of the mixing plate to rotate and stir. The rotation of the mixing transmission rod and its rotation are combined. At the same time, the rotation direction of the stirring rod is opposite to that of the mixing transmission rod. With the cooperation of the temperature control mechanism, the temperature control heating tube and the scraper rotate synchronously. The scraper scrapes the raw materials on the inner wall of the mixing box, reducing the mixing dead corners. Different raw materials can be mixed more evenly, improving the mixing efficiency and quality, ensuring the uniform distribution of each component of the saccharification reagent, and improving the quality and stability of the product.
[0016] (2) In this invention, the stirring rod drives the transmission wheel to rotate, and the synchronous belt drives the fixed rod to rotate the rotating gear, which in turn drives the mounting box, rotating cylinder and temperature control heating tube to rotate. This allows the heat to be evenly transferred to all parts of the mixing box, avoiding local overheating or overcooling, and providing a stable temperature environment for the saccharification reaction. When cooling is required, the temperature control heating tube is turned off and the rotating plate is adjusted by the fixed motor. The mixing mechanism causes the mounting box, rotating cylinder and rotating plate to rotate, increasing air flow and quickly removing the heat in the mixing box to achieve rapid cooling. Attached Figure Description
[0017] Figure 1 This is a frontal perspective view of the present invention; Figure 2 This is a frontal three-dimensional sectional view of the present invention; Figure 3 This is a frontal perspective half-sectional view of the present invention; Figure 4 This is a partial top perspective sectional view of the present invention; Figure 5 This is a top-view sectional view of the three-dimensional portion of the present invention; Figure 6 This is a top perspective sectional view of the temperature control mechanism of the present invention; Figure 7 This is a partial frontal perspective view of the present invention; Figure 8 This is a partial side perspective sectional view of the present invention; Figure 9 For the present invention Figure 8 Enlarged view of part A.
[0018] The diagram shows the following components: 1. Support plate; 2. Support rod; 3. Fixing plate; 4. Mixing box; 5. Mixing mechanism; 501. Fixing frame; 502. Rotating motor; 503. Fixed bevel gear; 504. Transmission bevel gear; 505. Transmission gear ring; 506. Stirring rod; 507. Mounting bevel gear; 508. Connecting plate; 509. Transmission cylinder; 510. Mixing transmission rod; 511. Rotating rod; 512. Transmission roller; 513. Mixing plate; 514. Transmission gear; 6. Temperature control mechanism; 601. Mounting box; 602. Rotating cylinder; 603. Rotating plate; 604. Fixing gear; 605. Fixing gear ring; 606. Temperature control heating element; 607. Scraper; 608. Rotating gear ring; 609. Rotating gear; 610. Fixing rod; 611. Transmission wheel; 612. Fixing motor. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.
[0020] Reference Figures 1-9 The present invention provides a technical solution: a mixing device for the production of saccharification reagents, comprising: a support plate 1; a support component disposed on the support plate 1; a mixing box 4, the bottom end of which is fixedly embedded between the inner walls of the support plate 1; a mixing mechanism 5 disposed on the support plate 1; and a temperature control mechanism 6 disposed on the mixing box 4 and the mixing mechanism 5.
[0021] In this implementation scheme: the support component is used to fix the support plate 1; the mixing box 4 is set in the production of saccharification reagent for mixing raw materials; the mixing mechanism 5 can efficiently mix raw materials; at the same time, the mixing mechanism 5 cooperates with the temperature control mechanism 6 to control the temperature, which can uniformly heat the mixing box 4 and also cool it down quickly.
[0022] Specifically, the support components include a fixed plate 3 and four support rods 2. One end of each support rod 2 passes through the bottom of the support plate 1, and the bottom of the fixed plate 3 is fixedly connected to the other end of the four support rods 2.
[0023] In this embodiment: the fixing plate 3 is used to install the mixing mechanism 5, and the four support rods 2 are used to support the fixing plate 3 and the support plate 1.
[0024] Specifically, the mixing mechanism 5 includes a stirring component, a power component, and a rotating component. The stirring component is mounted on the fixed plate 3, the power component is mounted on the stirring component, and the rotating component is mounted on the power component.
[0025] In this embodiment: the stirring component is set up for efficient stirring, the power component is set up for providing rotational power, and the rotating component is set up for transmission. Through the rotational power provided by the power component and the cooperation of the rotating component, the stirring component can stir efficiently.
[0026] Specifically, the mixing components include a connecting plate 508, a stirring rod 506, three transmission cylinders 509, three mixing transmission rods 510, three rotating rods 511, three transmission rollers 512, and multiple mixing plates 513. The top of the connecting plate 508 rotatably passes through the top of the fixed plate 3. One end of the stirring rod 506 rotatably passes through the top of the connecting plate 508. The top of each transmission cylinder 509 is fixedly connected to the bottom of the connecting plate 508. One end of each mixing transmission rod 510 rotatably passes through the top of both the transmission cylinder 509 and the connecting plate 508. One end of each rotating rod 511 is fixedly connected to the outer surface of the mixing transmission rod 510. Each transmission roller 512 is fixedly sleeved on the outer surface of the mixing transmission rod 510. Multiple mixing plates 513 are respectively fixedly sleeved on the outer surfaces of the stirring rod 506 and the three mixing transmission rods 510.
[0027] In this embodiment: the connecting plate 508 is used to install three transmission cylinders 509 and three mixing transmission rods 510. The three rotating rods 511 are used to stir within the three transmission cylinders 509 to prevent raw materials from clumping. The rotation of the three transmission rollers 512 can transport raw materials and prevent them from clogging the transmission ports of the transmission cylinders 509. The multiple mixing plates 513, along with the rotation of the stirring rod 506 and the three mixing transmission rods 510, can fully mix the saccharification reagents produced in the mixing box 4.
[0028] Specifically, the power components include a fixed frame 501, a rotating motor 502, a fixed bevel gear 503, a transmission bevel gear 504, and a mounting bevel gear 507. One end of the fixed frame 501 is fixedly connected to the top of the fixed plate 3. The rotating motor 502 is fixedly connected to the lower inner wall of the fixed frame 501. One end of the stirring rod 506 is rotatably connected to the fixed frame 501. The fixed bevel gear 503 is fixedly sleeved on the output end of the rotating motor 502. The transmission bevel gear 504 is fixedly sleeved on the outer surface of the stirring rod 506. The mounting bevel gear 507 is fixedly sleeved on the outer surface of the connecting plate 508. Both the transmission bevel gear 504 and the mounting bevel gear 507 mesh with the fixed bevel gear 503.
[0029] In this embodiment: the rotating motor 502 drives the fixed bevel gear 503 to rotate. The fixed bevel gear 503 meshes with the transmission bevel gear 504 and the mounting bevel gear 507 respectively. The mounting bevel gear 507 drives the connecting plate 508 to rotate. The connecting plate 508 drives the transmission cylinder 509 and the mixing transmission rod 510 to rotate. The transmission cylinder 509 adds raw materials evenly into the mixing box 4. At the same time, the transmission bevel gear 504 drives the stirring rod 506 and another part of the mixing plate 513 to rotate and stir. Its rotation direction is opposite to the rotation direction of the mixing transmission rod 510 to increase the mixing effect. The power of the rotating motor 502 comes from an external power source. It should be electrically connected to the external power source. Its internal circuit principle and structure are common knowledge to those skilled in the art.
[0030] Specifically, the rotating component includes three transmission gears 514 and a transmission gear ring 505. Each transmission gear 514 is fixedly sleeved on the outer surface of the mixing transmission rod 510. The top of the transmission gear ring 505 is fixedly connected to the bottom of the fixed plate 3, and the transmission gear ring 505 meshes with the three transmission gears 514.
[0031] In this embodiment: through the meshing of the transmission gear 514 and the transmission gear ring 505, the mixing transmission rod 510 rotates while rotating, and the mixing transmission rod 510 drives the rotating rod 511, the transmission roller 512 and part of the mixing plate 513 to rotate.
[0032] Specifically, the temperature control mechanism 6 includes a mounting box 601, a rotating cylinder 602, multiple rotating plates 603, three scrapers 607, a temperature-controlled heating tube 606, a transmission component, and an adjustment component. The mounting box 601 and the rotating cylinder 602 are rotatably mounted on the outer surface of the mixing box 4. The bottom of the mounting box 601 is rotatably connected to the top of the support plate 1. One end of each rotating plate 603 is rotatably connected to the upper inner wall of the rotating cylinder 602, and the other end of each rotating plate 603 rotatably passes through the upper inner wall of the mounting box 601. One end of each scraper 607 is fixedly connected to the top of the rotating cylinder 602, and each scraper 607 is located inside the mixing box 4. The top of the temperature-controlled heating tube 606 is fixedly connected to the upper inner wall of the rotating cylinder 602, and the temperature-controlled heating tube 606 is electrically connected to an external controller. The transmission component is located on the rotating cylinder 602, and the adjustment component is located on the mounting box 601.
[0033] In this embodiment: the mounting box 601 is used to install the adjusting components, and the rotating cylinder 602 is used to install multiple rotating plates 603. The mixing mechanism 5, in cooperation with the transmission components, can drive the rotating cylinder 602 to rotate, thereby driving the three scrapers 607 and the temperature-controlled heating tube 606 to rotate. The scrapers 607 rotate close to the inner wall of the mixing box 4, which can scrape the raw materials on the inner wall of the mixing box 4 and reduce the dead corners of mixing. At the same time, the rotation of the temperature-controlled heating tube 606 can heat the mixing box 4 evenly. The external controller is used to control the temperature of the temperature-controlled heating tube 606. When rapid cooling is required, the multiple rotating plates 603 can be adjusted to rotate through the adjusting components, which can ventilate the rotating cylinder 602. In addition, the transmission components can be used to drive the rotating cylinder 602 to rotate the rotating plates 603, thereby increasing the ventilation effect and achieving the cooling effect. The transmission components are used for transmission, and the adjusting components can adjust the angle of the multiple rotating plates 603.
[0034] Specifically, the transmission components include a rotating gear ring 608, a rotating gear 609, a fixed rod 610, and two transmission wheels 611. The rotating gear ring 608 is fixedly sleeved on the outer surface of the rotating cylinder 602. One end of the fixed rod 610 rotatably passes through the top of the fixed plate 3. The rotating gear 609 is fixedly sleeved on the outer surface of the fixed rod 610, and the rotating gear 609 and the rotating gear ring 608 mesh with each other. One transmission wheel 611 is fixedly sleeved on the outer surface of the fixed rod 610, and the other transmission wheel 611 is fixedly sleeved on the outer surface of the stirring rod 506. The two transmission wheels 611 are mutually transmitted through a transmission belt.
[0035] In this embodiment: the stirring rod 506 rotates while driving one of the transmission wheels 611 to rotate. Through the transmission of the synchronous belt, the other transmission wheel 611 drives the fixed rod 610 to rotate. The fixed rod 610 drives the rotating gear 609 to rotate. Through the meshing of the rotating gear 609 and the rotating gear ring 608, the rotating gear ring 608 drives the mounting box 601, the rotating cylinder 602 and the temperature control heating tube 606 to rotate, so as to heat the mixing box 4 evenly. At the same time, the rotating cylinder 602 drives the scraper 607 to rotate. The scraper 607 rotates along the inner wall of the mixing box 4, which can reduce the mixing dead corners.
[0036] Specifically, the adjusting components include multiple fixed gears 604, a fixed gear ring 605, and a fixed motor 612. Each fixed gear 604 is fixedly sleeved on the outer surface of the rotating plate 603. The outer surface of the fixed gear ring 605 is rotatably embedded in the inner wall of the mounting box 601. The fixed motor 612 is fixedly connected to the inner wall of the mounting box 601, and the output end of the fixed motor 612 is fixedly connected to one end of one of the rotating plates 603.
[0037] In this embodiment: a fixed motor 612 drives one of the rotating plates 603 and one of the fixed gears 604 to rotate. Through the meshing of multiple fixed gears 604 and a fixed gear ring 605, the rotating plate 603 rotates. At the same time, the rotating gear ring 608 drives the mounting box 601, the rotating cylinder 602 and the rotating plate 603 to rotate, increasing airflow and thus cooling the mixing box 4. The power of the fixed motor 612 comes from an external power source, and it should be electrically connected to the external power source. Its internal circuit principle and structure are common knowledge to those skilled in the art.
[0038] The following is a detailed description of the mixing method of a mixing device for producing saccharification reagents provided in the embodiments of the present invention. The method of use includes the following steps: Step 1, mixing and stirring: When mixing for producing saccharification reagents, turn on the rotating motor 502. The rotating motor 502 drives the fixed bevel gear 503 to rotate. The fixed bevel gear 503 meshes with the transmission bevel gear 504 and the mounting bevel gear 507 respectively. The mounting bevel gear 507 drives the connecting plate 508 to rotate. The connecting plate 508 drives the transmission cylinder 509 and the mixing transmission rod 510 to rotate. The transmission cylinder 509 adds raw materials evenly into the mixing box 4. Through the meshing of the transmission gear 514 and the transmission gear ring 505, the mixing transmission rod 510 rotates while rotating. The mixing transmission rod 510 drives the rotating rod 511, the transmission roller 512 and part of the mixing plate 513 to rotate. At the same time, the transmission bevel gear 504 drives the stirring rod 506 and another part of the mixing plate 513 to rotate and stir. The rotation direction is opposite to the rotation direction of the mixing transmission rod 510, which increases the mixing effect. Step 2: Turn on the external controller to heat the temperature-controlled heating tube 606. While the stirring rod 506 rotates, it drives one of the transmission wheels 611 to rotate. Through the transmission of the synchronous belt, the other transmission wheel 611 drives the fixed rod 610 to rotate. The fixed rod 610 drives the rotating gear 609 to rotate. Through the meshing of the rotating gear 609 and the rotating gear ring 608, the rotating gear ring 608 drives the mounting box 601, the rotating cylinder 602 and the temperature-controlled heating tube 606 to rotate, so as to heat the mixing box 4 evenly and adjust the temperature of the mixing box 4 evenly. At the same time, the rotating cylinder 602 drives the scraper 607 to rotate. The scraper 607 rotates along the inner wall of the mixing box 4, which can reduce the mixing dead corners. Step 3, Rapid Cooling: When cooling is required, turn off the temperature-controlled heating tube 606, and then turn on the fixed motor 612. The fixed motor 612 drives one of the rotating plates 603 and one of the fixed gears 604 to rotate. Through the meshing of multiple fixed gears 604 and fixed gear ring 605, the rotating plate 603 is rotated. At the same time, the rotating gear ring 608 drives the mounting box 601, the rotating cylinder 602 and the rotating plate 603 to rotate, increasing air flow and thus cooling the mixing box 4.
[0039] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A mixing device for producing saccharification reagents, characterized in that, include: Support plate (1); A support component is disposed on a support plate (1); The bottom end of the mixing box (4) is fixedly embedded between the inner walls of the support plate (1); The mixing mechanism (5) is disposed on the support plate (1); and Temperature control mechanism (6) is provided on mixing box (4) and mixing mechanism (5).
2. The mixing device for producing saccharification reagents as described in claim 1, characterized in that: The support component includes a fixed plate (3) and four support rods (2). One end of each support rod (2) passes through the bottom of the support plate (1), and the bottom of the fixed plate (3) is fixedly connected to the other end of the four support rods (2).
3. The mixing device for producing saccharification reagents as described in claim 2, characterized in that: The mixing mechanism (5) includes a stirring component, a power component and a rotating component. The stirring component is mounted on a fixed plate (3), the power component is mounted on the stirring component, and the rotating component is mounted on the power component.
4. The mixing device for producing saccharification reagents as described in claim 3, characterized in that: The stirring component includes a connecting plate (508), a stirring rod (506), three transmission cylinders (509), three mixing transmission rods (510), three rotating rods (511), three transmission rollers (512), and multiple mixing plates (513). The top of the connecting plate (508) rotatably passes through the top of the fixed plate (3). One end of the stirring rod (506) rotatably passes through the top of the connecting plate (508). The top of each transmission cylinder (509) is fixedly connected to the bottom of the connecting plate (508). One end of each mixing transmission rod (510) rotatably passes through the top of the transmission cylinder (509) and the connecting plate (508). One end of each rotating rod (511) is fixedly connected to the outer surface of the mixing transmission rod (510). Each transmission roller (512) is fixedly sleeved on the outer surface of the mixing transmission rod (510). Multiple mixing plates (513) are respectively fixedly sleeved on the outer surfaces of the stirring rod (506) and the three mixing transmission rods (510).
5. The mixing device for producing saccharification reagents as described in claim 4, characterized in that: The power component includes a fixed frame (501), a rotating motor (502), a fixed bevel gear (503), a transmission bevel gear (504), and a mounting bevel gear (507). One end of the fixed frame (501) is fixedly connected to the top of the fixed plate (3). The rotating motor (502) is fixedly connected to the lower inner wall of the fixed frame (501). One end of the stirring rod (506) is rotatably connected to the fixed frame (501). The fixed bevel gear (503) is fixedly sleeved on the output end of the rotating motor (502). The transmission bevel gear (504) is fixedly sleeved on the outer surface of the stirring rod (506). The mounting bevel gear (507) is fixedly sleeved on the outer surface of the connecting plate (508). Both the transmission bevel gear (504) and the mounting bevel gear (507) mesh with the fixed bevel gear (503).
6. The mixing device for producing saccharification reagents as described in claim 5, characterized in that: The rotating component includes three transmission gears (514) and a transmission gear ring (505). Each transmission gear (514) is fixedly sleeved on the outer surface of the mixing transmission rod (510). The top of the transmission gear ring (505) is fixedly connected to the bottom of the fixing plate (3), and the transmission gear ring (505) meshes with the three transmission gears (514).
7. The mixing device for producing saccharification reagents as described in claim 6, characterized in that: The temperature control mechanism (6) includes a mounting box (601), a rotating cylinder (602), multiple rotating plates (603), three scrapers (607), a temperature-controlled heating tube (606), a transmission component, and an adjustment component. The mounting box (601) and the rotating cylinder (602) are rotatably mounted on the outer surface of the mixing box (4). The bottom of the mounting box (601) is rotatably connected to the top of the support plate (1). One end of each rotating plate (603) is rotatably connected to the upper inner wall of the rotating cylinder (602), and each rotating plate... The other end of the plate (603) rotates through the upper inner wall of the mounting box (601). One end of each scraper (607) is fixedly connected to the top of the rotating cylinder (602), and each scraper (607) is located in the mixing box (4). The top of the temperature-controlled heating tube (606) is fixedly connected to the upper inner wall of the rotating cylinder (602), and the temperature-controlled heating tube (606) is electrically connected to an external controller. The transmission component is set on the rotating cylinder (602), and the adjustment component is set on the mounting box (601).
8. The mixing device for producing saccharification reagents as described in claim 7, characterized in that: The transmission components include a rotating gear ring (608), a rotating gear (609), a fixed rod (610), and two transmission wheels (611). The rotating gear ring (608) is fixedly sleeved on the outer surface of the rotating cylinder (602). One end of the fixed rod (610) rotatably passes through the top of the fixed plate (3). The rotating gear (609) is fixedly sleeved on the outer surface of the fixed rod (610), and the rotating gear (609) meshes with the rotating gear ring (608). One of the transmission wheels (611) is fixedly sleeved on the outer surface of the fixed rod (610), and the other transmission wheel (611) is fixedly sleeved on the outer surface of the stirring rod (506). The two transmission wheels (611) are mutually transmitted through a transmission belt.
9. The mixing device for producing saccharification reagents as described in claim 8, characterized in that: The adjusting component includes multiple fixed gears (604), a fixed gear ring (605), and a fixed motor (612). Each fixed gear (604) is fixedly sleeved on the outer surface of the rotating plate (603). The outer surface of the fixed gear ring (605) is rotatably embedded in the inner wall of the mounting box (601). The fixed motor (612) is fixedly connected to the inner wall of the mounting box (601), and the output end of the fixed motor (612) is fixedly connected to one end of one of the rotating plates (603).
10. A mixing method for a mixing apparatus for producing saccharification reagents, applied in the mixing apparatus and method for producing saccharification reagents as described in claim 9, characterized in that, Includes the following steps: S1. Mixing and Stirring: During the mixing process of the saccharification reagent production, the rotary motor (502) is turned on. The rotary motor (502) drives the fixed bevel gear (503) to rotate. The fixed bevel gear (503) meshes with the transmission bevel gear (504) and the mounting bevel gear (507) respectively. The mounting bevel gear (507) drives the connecting plate (508) to rotate. The connecting plate (508) drives the transmission cylinder (509) and the mixing transmission rod (510) to rotate. The transmission cylinder (509) evenly mixes the materials. Raw materials are added to the box (4). Through the meshing of the transmission gear (514) and the transmission gear ring (505), the mixing transmission rod (510) rotates while rotating. The mixing transmission rod (510) drives the rotating rod (511), the transmission roller (512) and part of the mixing plate (513) to rotate. At the same time, the transmission bevel gear (504) drives the stirring rod (506) and another part of the mixing plate (513) to rotate and stir. Their rotation direction is opposite to the rotation direction of the mixing transmission rod (510), which increases the mixing effect. S2. Temperature control: Turn on the external controller to heat the temperature control heating tube (606). While the stirring rod (506) rotates, it drives one of the transmission wheels (611) to rotate. Through the transmission of the synchronous belt, the other transmission wheel (611) drives the fixed rod (610) to rotate. The fixed rod (610) drives the rotating gear (609) to rotate. Through the meshing of the rotating gear (609) and the rotating gear ring (608), the rotating gear ring (608) drives the mounting box (601), the rotating cylinder (602) and the temperature control heating tube (606) to rotate, so that the mixing box (4) can be heated evenly and the temperature of the mixing box (4) can be adjusted evenly. At the same time, the rotating cylinder (602) drives the scraper (607) to rotate. The scraper (607) rotates along the inner wall of the mixing box (4), which can reduce the mixing dead angle. S3. Rapid cooling: When cooling is required, turn off the temperature control heating tube (606) and then turn on the fixed motor (612). The fixed motor (612) drives one of the rotating plates (603) and one of the fixed gears (604) to rotate. Through the meshing of multiple fixed gears (604) and the fixed gear ring (605), the rotating plate (603) rotates. At the same time, the rotating gear ring (608) drives the mounting box (601), the rotating cylinder (602) and the rotating plate (603) to rotate, increasing air flow and thus cooling the mixing box (4).