An integrated intelligent processing method for industrial weighbridge whole-process business

Abstract

This invention discloses an integrated intelligent processing method and system for the entire process of industrial weighbridge operations, relating to the fields of industrial weighing and MES management technology. This invention uses a table-valued parameter (TVP) as a unified entry point, connecting the entire process with a globally unique batch number, integrating incoming material registration, weighing data collection, net weight calculation, and automatic contract and customer balance accounting. All operations are executed within transactions, with automatic rollback in case of exceptions, and support for adaptive querying of null values ​​and intelligent sorting, achieving automatic linkage of weighbridge, production, sales, and financial data. This invention solves the problems of fragmented functions, broken data links, delayed settlement, low security, and complex maintenance in traditional weighbridge systems, offering advantages such as high integration, consistent and secure data, real-time and efficient accounting, and adaptability to unattended operation. It has already been practically implemented in industrial MES systems.

Description

Technical Field

[0001] This invention relates to the fields of intelligent manufacturing, MES production management, industrial weighing, vehicle weighbridge management, and automatic financial settlement. Specifically, it relates to an integrated intelligent processing method and system for the entire weighbridge process, which integrates incoming material registration, tare weight weighing, outgoing shipment weighing, contract balance calculation, customer balance calculation, intelligent query, and data linkage. Background Technology

[0002] In industrial settings such as metallurgy, building materials, chemicals, and equipment manufacturing, weighbridges are critical nodes for vehicle entry and exit, material receipt and dispatch, weight calculation, and financial settlement, directly affecting the consistency of production, logistics, sales, and financial data.

[0003] Traditional weighbridge management systems generally suffer from the following unsolvable technical defects: Functional fragmentation: incoming materials, weighing, shipping, accounting, and querying are independent of each other, with multiple interfaces, multiple stored procedures, and multiple entry points, resulting in a loose architecture; Data disconnection: Without a unified association identifier, weighbridge data cannot be automatically linked with production, sales, and finance, which can easily lead to discrepancies between accounts and actual data; Settlement lag: Contract balances and customer balances rely heavily on manual calculation, which is inefficient, has a high error rate, and is highly delayed; Security shortcomings: Directly concatenating SQL statements on the front end is prone to injection vulnerabilities; the lack of transaction protection makes it easy for exceptions to lead to data corruption. Poor query experience: Inadequate handling of null values, unintelligent sorting, and low performance, making it unsuitable for high-frequency use in industrial settings; High maintenance costs: poor code reusability, scattered logic, and difficulty in expansion, failing to meet the needs of unattended and intelligent management; Without a closed-loop mechanism: the weighing-accounting-reconciliation-query process cannot form a complete chain, and the data is untraceable and impenetrable.

[0004] Existing technologies cannot achieve full integration, automation, safety, and intelligence in the weighbridge operation process, and are insufficient to meet the requirements of modern industry for high stability, high efficiency, and unmanned management. Summary of the Invention

[0005] The purpose of this invention is to overcome the shortcomings of traditional weighbridge systems and provide an integrated intelligent processing method and system for the entire process of industrial weighbridge operations. Through a unified entry point, unique batch association, transaction security, automatic accounting, and intelligent query, it achieves closed-loop, automated, highly secure, and highly efficient operation of the entire weighbridge process.

[0006] I. Overall Technical Solution An integrated intelligent processing method for the entire process of industrial weighbridge operations includes:

[0007] Table-Valued Parameters (TVP) are used as the unified entry point for all business operations in the weighbridge. Standardized input parameters such as operation type, license plate number, date, batch number, weight, operator, and terminal address are used. SQL is not concatenated on the front end, which improves security and reusability from the source.

[0008] The batch number serves as the unique identifier throughout the entire process, ensuring that each vehicle belongs to a single batch and that the batch number is globally unique. When the license plate number changes, the batch number is automatically regenerated to guarantee stable association.

[0009] It supports adding and modifying incoming materials, as well as automatic collection and calculation of tare weight; all operations are executed within a transaction, and exceptions are automatically rolled back to prevent dirty data and intermediate states.

[0010] After the gross weight and tare weight are entered, the net weight and weight difference are automatically calculated; production, quality inspection and sales data are automatically linked through the batch number; Automatic real-time calculation of: total contract receipts, total shipment payments, contract balance, and customer account balance; Temporary tables are used to isolate calculations, which does not block or contaminate the original business data.

[0011] The incoming / outgoing material query supports null-compatible filtering; when the date or license plate number is empty, the corresponding conditions are automatically ignored. Intelligent sorting: incoming materials in ascending order, outgoing materials in descending order, conforming to on-site usage habits; Lightweight and high-performance queries support high concurrency with large data volumes.

[0012] Adding, modifying, weighing, calculating, and updating all operations are performed within the same transaction. If any step fails, the entire process is immediately rolled back to ensure data atomicity and strong consistency.

[0013] The system automatically synchronizes data from weighbridge to production, sales, and finance using batch numbers, eliminating the need for interfaces, intermediate warehouses, and manual reconciliation.

[0014] II. System Composition An integrated intelligent processing system for the entire process of industrial weighbridge operations includes: Unified parameter entry module: Standardized access to TVP table value parameters; Batch number generation and control module: one batch per vehicle, globally unique; Integrated incoming material processing module: registration, modification, and automatic tare weight calculation; Shipment weighing and automatic accounting module: net weight calculation, automatic settlement of contract / customer balance; Intelligent adaptive query module: null value compatible, intelligent sorting, high-performance query; Transaction security control module: Full transaction processing and automatic rollback in case of exceptions; Full-domain data linkage module: Weighing room—Production—Sales—Finance are automatically synchronized. Beneficial effects

[0015] End-to-end integration: One entry point, one set of logic, and one architecture covering all business operations of the weighbridge; Data consistency throughout: Batch numbers are unique and consistent, preventing data gaps and discrepancies between records and actual data; Fully automated accounting: settlement upon shipment, real-time reconciliation, replacing manual labor, zero errors; Extremely high security: TVP unified entry point, no SQL injection, and end-to-end transaction protection; Intelligent and efficient query: adaptive null values, intelligent sorting, and high concurrency availability; Extremely simple maintenance: centralized logic, high reusability, and extremely low expansion cost; Unmanned operation is available: It reduces human intervention and is suitable for intelligent and minimally staffed industrial scenarios; Mature engineering: It has been implemented in industrial MES systems and is running stably for a long time. Detailed Implementation

[0016] The front end passes parameters via TVP, without concatenating SQL statements; The system verifies the license plate number and automatically generates / regenerates the batch number; Material registration / modification / tare weight weighing are completed within the transaction; The net weight is automatically calculated upon shipment, and production / quality inspection data is updated accordingly. Temporary tables are used to isolate and calculate contract balances and customer balances, without affecting production operations. Incoming material / shipment query automatically adapts to null parameters and intelligently sorts them; All operations that fail will be automatically rolled back to ensure data security. Batch numbers are used throughout the entire process to ensure consistency between weighing, production, sales, and financial data.

Claims

1. An integrated intelligent processing method for the entire process of industrial weighbridge operations, characterized in that, include: (1) Use Table Value Parameters (TVP) as the unified data entry point for all business operations in the weighbridge, standardize the input business parameters, and do not concatenate SQL at the front end; (2) Use the globally unique batch number as the identifier for the entire process to achieve one batch management for each vehicle; integrate material registration, tare weight collection, weighing calculation, contract balance calculation, and customer balance calculation into the same process. (3) All business operations are executed within a database transaction, and exceptions are automatically rolled back. (4) Supports adaptive query and intelligent sorting of null values, and realizes automatic linkage of weighing room, production, sales and financial data through batch number.

2. The method according to claim 1, characterized in that, The business parameters include operation type, license plate number, date, batch number, weight, operator, and terminal address.

3. The method according to claim 1, characterized in that, When a license plate number changes, a new batch number is automatically generated to ensure the data link remains unique and stable.

4. The method according to claim 1, characterized in that, After the gross weight and tare weight are entered, the net weight and weight difference are automatically calculated, and the contract balance and customer balance are calculated in isolation through a temporary table, without affecting the original business data.

5. The method according to claim 1, characterized in that, The query supports null-compatible filtering. When the date or license plate number is empty, the corresponding conditions are automatically ignored. It also adopts an intelligent sorting method that sorts materials in ascending order of arrival and materials in descending order of shipment.

6. The method according to claim 1, characterized in that, The entire process of adding, modifying, weighing, calculating, and linking data is executed within the same transaction, ensuring data atomicity and consistency.

7. The method according to claim 1, characterized in that, The batch number enables direct connection between the weighbridge and production, sales, and financial data, eliminating the need for interfaces, intermediate warehouses, and manual reconciliation.

8. An integrated intelligent processing system for the entire process of industrial weighbridge operations, characterized in that: include: The system comprises a unified parameter entry module, a batch number generation and control module, an integrated incoming material processing module, a shipping weighing and automatic accounting module, an intelligent adaptive query module, a transaction security control module, and a global data linkage module; the system is used to execute the method described in any one of claims 1-7.