A dust treatment device for thermal power generation and a control method
By employing a three-stage processing structure and a composite dust removal mechanism, the problems of incomplete separation and dust removal in dust treatment devices have been solved, achieving efficient dust separation and stable operation, and meeting environmental protection requirements.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- XIAN THERMAL POWER RES INST CO LTD
- Filing Date
- 2026-03-20
- Publication Date
- 2026-06-09
AI Technical Summary
Existing dust treatment devices are ineffective at handling fine dust and do not clean the dust thoroughly, resulting in high concentrations of fine particulate matter in the emitted flue gas, which fails to meet stringent environmental protection requirements and affects the normal operation of the device.
It adopts a three-stage processing structure, including an electrification component, a condensation tube, and a filter component. The dust is charged by electrification, and the magnetic field of the condensation tube promotes the agglomeration of fine dust. Combined with ultrasonic and mechanical dust removal components, it achieves efficient separation and dust removal.
It significantly reduces the concentration of fine particulate matter in flue gas emissions, meets environmental protection requirements, ensures efficient operation and stability of the equipment, and extends its service life.
Smart Images

Figure CN122164554A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of environmental protection equipment technology for thermal power generation, specifically to a dust treatment device and control method for thermal power generation. Background Technology
[0002] During the thermal power generation process, coal-fired boilers produce a large amount of dust-laden flue gas. If pollutants such as sulfide particles contained in the flue gas are directly emitted, they will not only seriously pollute the atmospheric environment, but may also cause irreversible damage to the human respiratory system. At the same time, they do not meet the increasingly stringent environmental emission standards. Therefore, dust treatment of flue gas generated by thermal power generation is a crucial step.
[0003] Existing dust treatment devices have several drawbacks in practical use. On the one hand, they are not effective at treating fine dust, which is difficult to effectively accumulate and separate, resulting in the final exhaust gas still containing a high concentration of fine particulate matter, failing to meet stringent environmental protection requirements. On the other hand, in the dust treatment process, traditional equipment relies solely on ultrasonic vibration for dust removal, making it difficult to effectively remove thick, wet dust accumulated on the filter structure, thus affecting the filtration effect and the normal operation of the device. Summary of the Invention
[0004] To address existing problems, this invention provides a dust treatment device for thermal power generation. Through a three-stage treatment structure—first electrostatication, then condensation, and finally filtration—it improves the treatment effect of fine dust and reduces emission concentration. The composite dust removal mechanism combines mechanical and ultrasonic dust removal to solve the problem of incomplete dust removal, ensuring efficient operation, improving purification efficiency and stability, and extending the device's lifespan.
[0005] To achieve the above objectives, the present invention provides the following technical solution.
[0006] This invention provides a dust treatment device for thermal power generation, comprising an electrified tube, an electrified assembly, a condensation tube, a filter assembly, an ultrasonic dust removal assembly, and a mechanical dust removal assembly; both sides of the electrified tube are provided with electrified assemblies for electrifying dust in flue gas, the rear end of the electrified tube is provided with a condensation tube for condensing fine dust, the rear end of the condensation tube is provided with a filter assembly, the front end of the filter assembly is provided with a mechanical dust removal assembly for scraping off excessively thick dust, and the rear end of the filter assembly is provided with an ultrasonic dust removal assembly for shaking off excess dust.
[0007] As a further improvement of the present invention, the electrode assembly includes two sets of electrode plates, discharge needles and ceramic insulating plates; the two sets of electrode plates are symmetrically arranged along the two side walls of the electrode tube, and discharge ports for accommodating electrode plates are opened through the two side walls of the electrode tube; multiple sets of discharge needles are evenly arranged on the adjacent surfaces of the two sets of electrode plates; and ceramic insulating plates are provided on the distant surfaces of the two sets of electrode plates.
[0008] As a further improvement of the present invention, the attached electrical component further includes a power socket, a power module, a connector, and a first power tube; the outer corner of the discharge port is provided with a buckle for fixing the ceramic insulating plate, the upper end of the attached power tube is provided with a power socket, the power socket is provided with a power module, the positive and negative poles of the power module are provided with first power tubes, the center of the side of the ceramic insulating plate away from the electrode plate is provided with a connector, and the end of the first power tube away from the power module is connected to the connector.
[0009] As a further improvement of the present invention, the coagulation tube includes a curved magnetic plate, a retaining strip, and a coagulation cavity; multiple sets of curved magnetic plates are evenly arranged inside the coagulation tube, and multiple sets of coagulation cavities are opened between the multiple sets of curved magnetic plates; retaining strips for fixing the curved magnetic plates are provided on the inner walls of the top and bottom of the coagulation tube.
[0010] As a further improvement of the present invention, the filter assembly includes a filter frame, a blocking strip, a filter screen, a handle, a vibrator fixing frame, and a wiring groove. The filter frame is provided with a filter screen inside. A blocking strip is provided on the side of the filter frame near the filter inlet. A handle is provided on the side of the blocking strip away from the aluminum frame. A vibrator fixing frame is provided at the center of the rear end of the filter screen. A wiring groove is provided on the side of the vibrator fixing frame near the blocking strip, through which the blocking strip passes.
[0011] As a further improvement of the present invention, the ultrasonic dust removal assembly includes an ultrasonic transducer, a second power tube, a control console, and a touch screen. The ultrasonic transducer is located inside the transducer fixing frame. The second power tube is provided inside the wiring groove. One end of the second power tube is connected to the ultrasonic transducer. The other end of the second power tube extends through the wiring groove and the filter socket to the outside of the dust inclined climbing pipe. The other end of the second power tube is provided with a control console. The surface of the control console is integrated with a touch screen.
[0012] As a further improvement of the present invention, the mechanical dust removal assembly includes a scraper, which is attached to the front end face of the filter screen. Two sets of push rods are symmetrically arranged at the upper end of the scraper. The ends of the two sets of push rods away from the scraper extend to the outer end of the surface of the dust inclined climbing pipe. A mounting frame is provided at the outer end of the surface of the dust inclined climbing pipe. Mounting plates are provided on both the front and rear sides of the bottom of the mounting frame. Two sets of motors corresponding to the push rods are symmetrically arranged at the upper end of the mounting frame. The ends of the two sets of push rods away from the scraper pass through the dust inclined climbing pipe and the mounting frame and are connected to the motors.
[0013] As a further improvement of the present invention, it also includes a connecting pipe and a dust inclined climbing pipe; the rear end of the condensation pipe is connected to the dust inclined climbing pipe through the connecting pipe, and the dust inclined climbing pipe is used to separate flue gas dust; the inside of the dust inclined climbing pipe is provided with a climbing slope, and a filter port is provided on one side of the dust inclined climbing pipe. The filter port is provided with a filter assembly for filtering dust, and the filter assembly is horizontally mounted in the middle section of the climbing slope.
[0014] As a further improvement of the present invention, the dust inclined climbing pipe also includes a collection port and a mounting frame; the bottom of the climbing slope is provided with a collection port, and the lower end of the collection port is provided with a collection mounting frame.
[0015] The present invention also provides a control method for a dust treatment device for thermal power generation, comprising the following steps: Dust concentration sensors are installed at the inlet and outlet of the processing unit, and weighing sensors are installed on the filter assembly. Adjust the discharge voltage of the attached component and the magnetic field strength of the condensation tube based on the difference between the measured values of the outlet dust concentration sensor and the measured values of the inlet and outlet dust concentration sensors. Adjust the working power of the ultrasonic dust removal component or the working frequency of the mechanical dust removal component based on the measurement value of the weighing sensor.
[0016] Compared with the prior art, the present invention has the following beneficial effects: This device employs a three-stage treatment structure consisting of an electrified component, a condensation tube, and a filter assembly. First, the electrified component charges the dust particles in the flue gas. Then, the condensation chamber formed by the curved magnetic plate in the condensation tube promotes the agglomeration of fine dust particles into larger particles. Finally, the filter assembly in the inclined dust-ascending pipe separates the flue gas from the dust, significantly improving the treatment effect on fine dust and drastically reducing the concentration of fine particulate matter in the final emission flue gas, meeting increasingly stringent environmental protection requirements. The mechanical dust removal component quickly scrapes away excessively thick dust, ensuring the air permeability of the filter screen. The ultrasonic dust removal component effectively shakes off thinner dust layers, preventing dust from clogging the filter screen. This combined cleaning mechanism solves the problem of incomplete cleaning in traditional equipment, ensuring the continuous and efficient operation of the filter assembly, improving the overall purification efficiency and stability of the device, preventing dust clogging from affecting normal operation, and extending the device's service life.
[0017] Preferably, the power module is integrated into the power socket and connected to the connector through the first power tube to achieve stable power supply; the ceramic insulation plate is fixed by a snap-fit to enhance structural stability and ensure long-term reliable operation of the electrical components.
[0018] Preferably, the curved magnetic plate forms a magnetic field, which causes charged micro-dust particles to collide and agglomerate in the agglomeration chamber, increasing the particle size and facilitating subsequent filtration and separation, thus significantly improving the agglomeration effect of micro-dust particles.
[0019] Preferably, the filter frame and filter screen form the filter body, effectively intercepting dust; the plug and handle facilitate installation and disassembly; the vibrator fixing frame provides an installation position for the ultrasonic vibrator, and the wiring trough standardizes the wiring, ensuring that the filtration and dust removal functions are realized in tandem.
[0020] Preferably, the ultrasonic transducer generates high-frequency vibrations to shake off excess dust from the filter screen; the control console and touch screen enable visual adjustment of parameters, precisely control the intensity of ultrasonic dust removal, and prevent dust from clogging the filter screen.
[0021] Preferably, the scraper is attached to the filter screen, and the motor drives the push rod to move the scraper back and forth, quickly scraping away excessive dust, ensuring the air permeability of the filter screen, and preventing the filtration efficiency from decreasing due to dust accumulation.
[0022] Preferably, the connecting pipe connects the condensation pipe and the dust inclined climbing pipe to ensure flue gas circulation; the dust inclined climbing pipe uses gravity to separate dust from the flue gas, and the climbing slope works in conjunction with the filter components to improve the dust separation effect.
[0023] Preferably, the collection port facilitates the collection of separated dust, and the mounting frame provides an installation location for the collection device, enabling centralized collection and treatment of dust and avoiding secondary pollution.
[0024] This control method monitors data in real time using dust concentration sensors and weighing sensors, and dynamically adjusts the discharge voltage of the electrified components, the magnetic field strength of the condensation tube, the power of the ultrasonic dust removal components, and the frequency of the mechanical dust removal components to achieve multi-parameter synergistic optimization and improve the overall purification efficiency of the device. Attached Figure Description
[0025] The accompanying drawings described herein are for illustrative purposes only and are not intended to limit the scope of the invention in any way. Furthermore, the shapes and proportions of the components in the drawings are merely schematic to aid in understanding the invention and are not intended to specifically limit the shapes and proportions of the components. In the drawings: Figure 1 This is a three-dimensional structural diagram of the dust treatment device for thermal power generation in Example 1; Figure 2 This is a three-dimensional structural diagram of the live tube and live assembly in Example 1; Figure 3 This is a schematic diagram of the three-dimensional structure of the condensation tube in Example 1; Figure 4 This is a schematic diagram of the three-dimensional structure of the dust inclined climbing pipe in Example 1; Figure 5 This is a three-dimensional structural diagram of the filter component and the vibration dust removal component in Example 1; Figure 6 This is a three-dimensional structural diagram of the mechanical dust removal component in Example 1.
[0026] Among them, 1. Electrically attached tube; 101. Discharge port; 102. Buckle; 2. Electrically attached assembly; 201. Electrode plate; 202. Discharge needle; 203. Ceramic insulating plate; 204. Power supply base; 205. Power supply module; 206. Electrical connector; 207. First power supply tube; 3. Coagulation tube; 301. Curved magnetic plate; 302. Locking strip; 303. Coagulation chamber; 4. Dust inclined climbing tube; 5. Connecting tube; 6. Filter assembly; 601. Filter frame; 602. Blocking strip; 6 03. Filter screen; 604. Handle; 605. Vibrator fixing frame; 606. Cable tray; 7. Ultrasonic dust removal assembly; 701. Ultrasonic vibrator; 702. Second power supply tube; 703. Control console; 704. Touch screen; 8. Mechanical dust removal assembly; 801. Mounting bracket; 802. Mounting plate; 803. Push rod; 804. Motor; 805. Scraper; 9. Smoke outlet pipe; 10. Climbing ramp; 11. Collection port; 12. Collection mounting frame; 13. Filter inlet. Detailed Implementation
[0027] To enable those skilled in the art to better understand the technical solutions of this invention, the technical solutions of the embodiments of this invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this invention, and not all embodiments. Based on the embodiments of this invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of this invention.
[0028] It should be noted that when an element is referred to as being "set on" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only embodiments.
[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0030] Example 1 like Figure 1 As shown, this embodiment provides a dust treatment device for thermal power generation, including an electrified pipe 1, an electrified assembly 2, a condensation pipe 3, a dust inclined climbing pipe 4, a connecting pipe 5, a filter assembly 6, an ultrasonic dust removal assembly 7, a mechanical dust removal assembly 8, and a smoke outlet pipe 9.
[0031] Specifically, such as Figure 1 As shown, both sides of the electrified tube 1 are provided with electrified components 2 for electrifying dust in the flue gas. The rear end of the electrified tube 1 is provided with a condensation tube 3 for condensing fine dust. The rear end of the condensation tube 3 is provided with a dust inclined climbing tube 4 for separating dust in the flue gas. The lower end of the dust inclined climbing tube 4 is provided with a connecting tube 5 for connecting to the condensation tube 3. The upper end of the dust inclined climbing tube 4 is provided with a flue gas outlet pipe 9 for facilitating the discharge of flue gas. The front end of the filter assembly 6 is provided with a mechanical dust removal component 8 for scraping off excessively thick dust. The rear end of the filter assembly 6 is provided with an ultrasonic dust removal component 7 for shaking off excess dust.
[0032] The attached assembly includes two sets of electrode plates, discharge needles, a ceramic insulating plate, a power socket, a power module, a connector, and a first power tube. The two sets of electrode plates are symmetrically arranged along the two side walls of the attached tube. Discharge ports for accommodating the electrode plates are opened through both side walls of the attached tube. Multiple sets of discharge needles are evenly arranged on the adjacent surfaces of the two sets of electrode plates. A ceramic insulating plate is provided on the opposite side of the two sets of electrode plates. A buckle for fixing the ceramic insulating plate is provided at the outer corner of each discharge port. A power socket is provided at the upper end of the attached tube. A power module is provided inside the power socket. The first power tube is provided on both the positive and negative terminals of the power module. A connector is provided at the center of the side of the ceramic insulating plate away from the electrode plates. The end of the first power tube away from the power module is connected to the connector.
[0033] like Figure 2 As shown, the electrified assembly 2 includes two sets of electrode plates 201, which are symmetrically arranged along the two side walls of the electrified tube 1. Both side walls of the electrified tube 1 are provided with discharge ports 101 for accommodating the electrode plates 201. Multiple sets of discharge needles 202 are evenly arranged on the adjacent surfaces of the two sets of electrode plates 201. Ceramic insulating plates 203 are provided on the distant surfaces of the two sets of electrode plates 201. By symmetrically arranging the two sets of electrode plates 201 with discharge needles 202, the dust in the flue gas can be efficiently electrified, enhancing the charge of the dust and laying the foundation for subsequent condensation and separation. The ceramic insulating plates 203 can ensure electrical safety and avoid problems such as leakage affecting the operation of the device. At the outer corner of the discharge port 101, there are clips 102 for fixing the ceramic insulating plate 203. The upper end of the power supply tube 1 is provided with a power socket 204. The power socket 204 contains a power module 205. The positive and negative terminals of the power module 205 are provided with first power tubes 207. The center of the side of the ceramic insulating plate 203 away from the electrode plate 201 is provided with a connector 206. The end of the first power tube 207 away from the power module 205 is connected to the connector 206. The ceramic insulating plate 203 is fixed by the clips 102 to improve the structural stability. The power module 205 is connected to the connector 206 through the first power tube 207 to ensure stable power supply to the electrode plate 201.
[0034] The condensation tube includes curved magnetic plates, retaining strips, and condensation cavities; multiple sets of curved magnetic plates are evenly arranged inside the condensation tube, and multiple sets of condensation cavities are opened between the multiple sets of curved magnetic plates. Retaining strips for fixing the curved magnetic plates are provided on the inner walls of the top and bottom of the condensation tube.
[0035] like Figure 3 As shown, multiple sets of curved magnetic plates 301 are evenly arranged inside the condensation tube 3, and multiple sets of condensation cavities 303 are opened between the multiple sets of curved magnetic plates 301. The top and bottom inner walls of the condensation tube 3 are provided with clips 302 for fixing the curved magnetic plates 301. The condensation cavities 303 formed by the curved magnetic plates 301 can use magnetic force to attract charged fine dust particles, promote their condensation into larger particles, improve the aggregation effect of fine dust, and facilitate subsequent separation processing.
[0036] like Figure 4 As shown, a climbing slope 10 is provided inside the dust inclined climbing pipe 4, and a filter inlet 13 is provided on one side of the dust inclined climbing pipe 4. A filter assembly 6 for filtering dust is provided inside the filter inlet 13, and the filter assembly 6 is horizontally mounted in the middle section of the climbing slope 10.
[0037] The filter assembly includes a filter frame, a blocking strip, a filter screen, a handle, a vibrator fixing frame, and a wiring groove. The filter frame has a filter screen inside. A blocking strip is provided on the side of the filter frame near the filter inlet, and a handle is provided on the side of the blocking strip away from the aluminum frame. A vibrator fixing frame is provided at the center of the rear end of the filter screen. A wiring groove is provided on the side of the vibrator fixing frame near the blocking strip, through which the blocking strip passes.
[0038] like Figure 5 As shown, the filter assembly 6 includes a filter frame 601, inside which is a filter screen 603. A blocking strip 602 is provided on the side of the filter frame 601 near the filter inlet 13, and a handle 604 is provided on the side of the blocking strip 602 away from the aluminum frame. A vibrator fixing frame 605 is provided at the center of the rear end of the filter screen 603. A wiring groove 606 is provided on the side of the vibrator fixing frame 605 near the blocking strip 602, which passes through the blocking strip 602. The filter screen 603 inside the filter frame 601 can effectively filter dust, and the blocking strip 602 can seal the filter inlet 13 to prevent flue gas leakage. The handle 604 facilitates the disassembly and assembly of the filter frame 601 and the cleaning and replacement of the filter screen 603. The vibrator fixing frame 605 and the wiring groove 606 provide convenience for the installation and wiring of the ultrasonic vibrator 701.
[0039] The ultrasonic dust removal assembly includes an ultrasonic transducer, a second power supply tube, a control console, and a touch screen. The ultrasonic transducer is located inside the transducer fixing frame. The second power supply tube is located inside the wiring groove. One end of the second power supply tube is connected to the ultrasonic transducer. The other end of the second power supply tube passes through the wiring groove and the filter socket and extends to the outside of the dust inclined climbing tube. The other end of the second power supply tube is located at the control console, and the surface of the control console is integrated with a touch screen.
[0040] like Figure 5 As shown, the ultrasonic dust removal assembly 7 includes an ultrasonic transducer 701, which is located inside the transducer fixing frame 605. A second power pipe 702 is provided inside the wiring groove 606. One end of the second power pipe 702 is connected to the ultrasonic transducer 701, and the other end of the second power pipe 702 extends through the wiring groove 606 and the filter socket 13 to the outside of the dust inclined climbing pipe 4. The other end of the second power pipe 702 is provided with a control console 703. The surface of the control console 703 is integrated with a touch screen 704. The vibration generated by the ultrasonic transducer 701 can shake off excess dust attached to the filter screen 603, which is especially suitable for removing thin dust layers after being treated by the mechanical dust removal assembly 8. It works with the filter assembly 6 to maintain the filtration effect and avoid dust blockage affecting the operation of the device.
[0041] The mechanical dust removal assembly includes a scraper that fits against the front end of the filter screen. Two sets of push rods are symmetrically arranged at the upper end of the scraper. The ends of the two sets of push rods away from the scraper extend to the outer end of the surface of the inclined dust riser. A mounting frame is provided at the outer end of the surface of the inclined dust riser. Mounting plates are provided on both the front and rear sides of the bottom of the mounting frame. Two sets of motors corresponding to the push rods are symmetrically arranged at the upper end of the mounting frame. The ends of the two sets of push rods away from the scraper pass through the inclined dust riser and the mounting frame and are connected to the motors.
[0042] like Figure 6 As shown, the mechanical dust removal assembly 8 includes a scraper 805, which is attached to the front end of the filter screen 603. Two sets of push rods 803 are symmetrically arranged at the upper end of the scraper 805. The ends of the two sets of push rods 803 away from the scraper 805 extend to the outer end of the surface of the dust inclined climbing pipe 4. A mounting bracket 801 is provided at the outer end of the surface of the dust inclined climbing pipe 4. Mounting plates 802 are provided on both the front and rear sides of the bottom of the mounting bracket 801. Two sets of motors 804 (model ASDA-A3) corresponding to the push rods 803 are symmetrically arranged at the upper end of the mounting bracket 801. The ends of the two sets of push rods 803 away from the scraper 805 pass through the dust inclined climbing pipe 4 and the mounting bracket 801 and are connected to the motors 804. By attaching the scraper 805 to the filter screen 603, excessive dust can be scraped off under the drive of the motors 804, ensuring that the filter screen 603 continuously and efficiently filters.
[0043] like Figure 4 As shown, the dust inclined climbing pipe also includes a collection port 11 and a collection installation frame 12; the bottom of the climbing slope is provided with a collection port 11, and the lower end of the collection port 11 is provided with a collection installation frame 12.
[0044] The working principle of this embodiment is as follows: the power supply 204 supplies power to the electrode plate 201 of the auxiliary electrical component 2; the power module 205 transmits power to the electrode plate 201 through the first power tube 207 and the connector 206, causing the discharge needle 202 on the electrode plate 201 to start working; simultaneously, the control console 703 is opened, and the ultrasonic transducer 701 is activated through the touch screen 704, putting it into standby mode; when the dust-laden flue gas generated by the thermal power plant enters the auxiliary electrical tube 1, under the action of the auxiliary electrical component 2, the dust in the flue gas is... The dust particles are charged, and then the flue gas enters the condensation tube 3. In the condensation cavity 303 formed by the curved magnetic plate 301, the charged tiny dust particles are condensed into larger particles under the action of magnetic force. Subsequently, the flue gas enters the dust inclined climbing tube 4 and flows upward along the climbing slope 10. Under the action of gravity and airflow, some of the larger dust particles will settle to the bottom of the climbing slope 10 and enter the dust container through the collection port 11. When the flue gas passes through the filter assembly 6, the filter screen 603 will filter the remaining dust.
[0045] During the filtration process, if a thick layer of dust accumulates on the filter screen 603, the motor 804 of the mechanical dust removal component 8 is activated. The motor 804 drives the push rod 803 to move the scraper 805 up and down on the front surface of the filter screen 603, scraping off the excessively thick dust. The scraped-off dust will also fall into the collection port 11. For the thinner dust layer remaining after the scraper 805 is processed, the ultrasonic transducer 701 is activated through the control panel 703. The vibration generated by the ultrasonic transducer 701 shakes it off, thus maintaining the filtration effect of the filter screen 603. The filtered clean flue gas is discharged through the flue pipe 9. After use, turn off the power and the control panel 703, and remove the filter frame 601 from the filter insertion port 13 through the handle 604. Thoroughly clean or replace the filter screen 603 and clean the dust in the dust container.
[0046] Example 2 The difference between this embodiment and Embodiment 1 is that: 1) This embodiment also includes a dust concentration sensor, which is installed at the inlet and outlet of the processing device.
[0047] 2) This embodiment also includes a weighing sensor, which is mounted on the filter assembly 6.
[0048] This control method monitors data in real time using dust concentration sensors and weighing sensors, and dynamically adjusts the discharge voltage of the electrified component 2, the magnetic field strength of the condensation tube 3, the power of the ultrasonic dust removal component 7, and the frequency of the mechanical dust removal component 8 to achieve multi-parameter synergistic optimization and improve the overall purification efficiency of the device.
[0049] This embodiment also provides a control method for a dust treatment device for thermal power generation, including the following steps: Dust concentration sensors are installed at the inlet and outlet of the processing device, and weighing sensors are installed on the filter assembly 6. Based on the difference between the measured values of the outlet dust concentration sensor and the measured values of the inlet and outlet dust concentration sensors, adjust the discharge voltage of the attached component 2 and the magnetic field strength of the condensation tube 3. Adjust the working power of the ultrasonic dust removal component 7 or the working frequency of the mechanical dust removal component 8 based on the measured value of the weighing sensor.
[0050] Specifically, the dust concentration C0 at the inlet of the electrified pipe 1, the condensed dust concentration C1 at the outlet of the condensation pipe 3, and the pressure difference ΔW before and after the filter assembly 6 are monitored by the dust concentration sensor 9; at the same time, the wind speed V in the electrified pipe 1 is monitored by the wind speed sensor. Dynamic wind speed adjustment: Based on the original dust concentration C0 and the preset benchmark value C base The comparison results show that the wind speed V inside the duct 1 is adjusted by the variable frequency fan: When C0 > 1.2C base At that time, increase the wind speed to V. max 80%-90%, enhancing the transport efficiency of large-particle ferromagnetic materials; When C0 ≤ 0.8C base At that time, reduce the wind speed to V. min 60%-70%, extending the residence time of fine dust in the charged component 2 and the condensation tube 3; Graded control of electrical intensity: Based on the coupling relationship between wind speed V and dust concentration C0, the discharge voltage U of electrode 201 is adjusted via power module 205: When V ≥ 15 m / s and C0 > 1.5C base At that time, U will be promoted to U. max 80%-90%, enhancing the charge-attachment efficiency of large-particle ferromagnetic materials; When V < 10 m / s and C0 ≤ C base When, reduce U to U min 60%-70% to avoid excessive charging of fine dust, which could cause adhesion to the inner wall of the condensation tube 3; Synergistic optimization of magnetic field and ultrasound: Based on the dust concentration C1 after condensation, the magnetic field strength B of the condensation tube 3 and the vibration frequency f of the ultrasonic transducer 701 are dynamically adjusted via the control console 703. When C1>50mg / m 3 At the same time, B is increased to 0.3-0.5T and f to 28-35kHz to enhance the coagulation and ultrasonic stripping effect of tiny ferromagnetic dust. When C1≤20mg / m 3 At the same time, reduce B to 0.1-0.2T and f to 15-20kHz to reduce energy consumption and reduce the risk of vibration damage to the filter plate (603); Mechanical dust removal with adaptive cleaning: Based on the weight difference ΔW of the filter components 6, the reciprocating frequency F of the scraper 805 is controlled by the motor 804. When ΔW≥800g, increase F to 3-5 times / minute to quickly remove the dust accumulated on the surface of the filter screen (603); When ΔW≤300g, reduce F to 0.5-1 times / minute to reduce mechanical wear and extend the service life of filter screen 603; Multi-parameter closed-loop feedback: The real-time data from the aforementioned dynamic wind speed adjustment, graded control of electrical intensity, and synergistic optimization of magnetic field and ultrasound is transmitted to the central controller. The adjustment thresholds of each parameter are dynamically corrected through a PID algorithm, forming a synergistic control closed loop of wind speed-electricity-magnetic field / ultrasound-mechanical dust removal.
[0051] The beneficial effects of this invention are summarized as follows: This application employs a three-stage treatment structure consisting of an electrified component 2, a condensation tube 3, and a filter component 6. First, the electrified component 2 charges the dust particles in the flue gas. Then, the condensation chamber 303 formed by the curved magnetic plate 301 of the condensation tube 3 promotes the agglomeration of fine dust particles into larger particles. Finally, the filter component 6 within the dust-prone ascending pipe 4 separates the flue gas from the dust, significantly improving the treatment effect on fine dust and drastically reducing the concentration of fine particulate matter in the final emitted flue gas, meeting increasingly stringent environmental protection requirements. The mechanical dust removal component 8 quickly scrapes away excessively thick dust, ensuring the air permeability of the filter screen 603. The ultrasonic dust removal component 7 effectively shakes off thinner dust layers, preventing dust from clogging the filter screen 603. This composite dust removal mechanism, combining these two methods, solves the problem of incomplete dust removal in traditional equipment, ensuring the continuous and efficient operation of the filter component 6, improving the overall purification efficiency and stability of the device, preventing dust clogging from affecting normal operation, and extending the device's service life.
[0052] The above embodiments are merely one of the implementation methods for achieving the technical solution of the present invention. The scope of protection claimed by the present invention is not limited to this embodiment, but also includes any variations, substitutions and other implementation methods that can be easily conceived by those skilled in the art within the scope of the technology disclosed in the present invention.
Claims
1. A dust treatment device for thermal power generation, comprising an attached power pipe (1), characterized in that, It includes an electrified assembly (2), a condensation tube (3), a filter assembly (6), an ultrasonic dust removal assembly (7), and a mechanical dust removal assembly (8); both sides of the electrified tube (1) are provided with electrified assemblies (2) for electrifying dust in flue gas, the rear end of the electrified tube (1) is provided with a condensation tube (3) for condensing fine dust, the rear end of the condensation tube (3) is provided with a filter assembly (6), the front end of the filter assembly (6) is provided with a mechanical dust removal assembly (8) for scraping off excessively thick dust, and the rear end of the filter assembly (6) is provided with an ultrasonic dust removal assembly (7) for shaking off excess dust.
2. The dust treatment device for thermal power generation according to claim 1, characterized in that, The attached assembly (2) includes two sets of electrode plates (201), discharge needles (202) and ceramic insulating plates (203); the two sets of electrode plates (201) are symmetrically arranged along the two side walls of the attached tube (1), and the two side walls of the attached tube (1) are provided with discharge ports (101) for accommodating the electrode plates (201). Multiple sets of discharge needles (202) are evenly arranged on the close surfaces of the two sets of electrode plates (201), and ceramic insulating plates (203) are provided on the far sides of the two sets of electrode plates (201).
3. The dust treatment device for thermal power generation according to claim 2, characterized in that, The attached component (2) also includes a power socket (204), a power module (205), a connector (206), and a first power tube (207); the outer corner of the discharge port (101) is provided with a buckle (102) for fixing the ceramic insulating plate (203), the upper end of the attached tube (1) is provided with a power socket (204), the inside of the power socket (204) is provided with a power module (205), the positive and negative poles of the power module (205) are provided with a first power tube (207), the center of the side of the ceramic insulating plate (203) away from the electrode plate (201) is provided with a connector (206), and the end of the first power tube (207) away from the power module (205) is connected to the connector (206).
4. The dust treatment device for thermal power generation according to claim 1, characterized in that, The condensation tube (3) includes a curved magnetic plate (301), a retaining strip (302), and a condensation cavity (303); multiple sets of curved magnetic plates (301) are evenly arranged inside the condensation tube (3), and multiple sets of condensation cavities (303) are opened between the multiple sets of curved magnetic plates (301). The top and bottom inner walls of the condensation tube (3) are provided with retaining strips (302) to fix the curved magnetic plates (301).
5. A dust treatment device for thermal power generation according to claim 1, characterized in that, The filter assembly (6) includes a filter frame (601), a blocking strip (602), a filter screen (603), a handle (604), a vibrator fixing frame (605), and a wiring groove (606). The filter frame (601) has a filter screen (603) inside. The filter frame (601) has a blocking strip (602) on the side near the filter inlet (13). The blocking strip (602) has a handle (604) on the side away from the aluminum frame. The vibrator fixing frame (605) is located at the center of the rear end of the filter screen (603). The vibrator fixing frame (605) has a wiring groove (606) that passes through the blocking strip (602) on the side near the blocking strip (602).
6. A dust treatment device for thermal power generation according to claim 5, characterized in that, The ultrasonic dust removal assembly (7) includes an ultrasonic transducer (701), a second power supply tube (702), a control console (703), and a touch screen (704). The ultrasonic transducer (701) is located inside the transducer fixing frame (605). The second power supply tube (702) is provided inside the wiring trough (606). One end of the second power supply tube (702) is connected to the ultrasonic transducer (701). The other end of the second power supply tube (702) passes through the wiring trough (606) and the filter socket (13) and extends to the outside of the dust inclined climbing pipe (4). The other end of the second power supply tube (702) is provided with a control console (703). The surface of the control console (703) is integrated with a touch screen (704).
7. A dust treatment device for thermal power generation according to claim 1, characterized in that, The mechanical dust removal assembly (8) includes a scraper (805), which is attached to the front end of the filter screen (603). Two sets of push rods (803) are symmetrically arranged at the upper end of the scraper (805). The ends of the two sets of push rods (803) away from the scraper (805) extend to the outer end of the surface of the dust inclined climbing pipe (4). The outer end of the surface of the dust inclined climbing pipe (4) is provided with a mounting frame (801). The bottom front and rear sides of the mounting frame (801) are provided with mounting plates (802). The upper end of the mounting frame (801) is symmetrically provided with two sets of motors (804) corresponding to the push rods (803). The ends of the two sets of push rods (803) away from the scraper (805) pass through the dust inclined climbing pipe (4) and the mounting frame (801) and are connected to the motors (804).
8. A dust treatment device for thermal power generation according to claim 1, characterized in that, It also includes a connecting pipe (5) and a dust inclined climbing pipe (4); the rear end of the condensation pipe (3) is connected to the dust inclined climbing pipe (4) through the connecting pipe (5), and the dust inclined climbing pipe (4) is used to separate flue gas dust; the dust inclined climbing pipe (4) has a climbing slope (10) inside, and a filter port (13) is opened on one side of the dust inclined climbing pipe (4). The filter port (13) has a filter assembly (6) for filtering dust inside, and the filter assembly (6) is horizontally mounted in the middle section of the climbing slope (10).
9. A dust treatment device for thermal power generation according to claim 8, characterized in that, The dust inclined climbing pipe (4) also includes a collection port (11) and a mounting frame (12); the bottom of the climbing slope (10) is provided with a collection port (11), and the lower end of the collection port (11) is provided with a collection mounting frame (12).
10. A control method for a dust treatment device for thermal power generation as described in any one of claims 1 to 9, characterized in that, Includes the following steps: Dust concentration sensors are installed at the inlet and outlet of the processing device, and weighing sensors are installed on the filter assembly (6). Based on the difference between the measured values of the outlet dust concentration sensor and the measured values of the inlet and outlet dust concentration sensors, adjust the discharge voltage of the attached component (2) and the magnetic field strength of the condensation tube (3); Adjust the working power of the ultrasonic dust removal component (7) or the working frequency of the mechanical dust removal component (8) according to the measured value of the weighing sensor.