A dust-proof assembly and method for a scrap car disassembling machine
By using a servo motor-driven power rod and cam mechanism, combined with a hydraulic chamber and transmission components, the reciprocating oscillation of the mixing plate is achieved, which solves the problem of low dust filtration efficiency caused by the stagnant water in the water tank and enhances the dust handling capacity of the end-of-life car dismantling machine.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- TANGSHAN DINGYE AUTOMOBILE DISMANTLING CO LTD
- Filing Date
- 2026-04-02
- Publication Date
- 2026-06-12
AI Technical Summary
In existing end-of-life vehicle dismantling machines, the water in the tank remains stagnant during the dismantling process, resulting in low dust filtration efficiency and affecting the environmental quality of the dismantling process.
The system employs a servo motor-driven power rod and cam mechanism, along with a hydraulic chamber and transmission components, to achieve the reciprocating oscillation of the mixing plate, thereby enhancing the water filtration efficiency. A bevel gear and sprocket mechanism prevents water from churning within the tank. An extraction component is used to quickly draw air into the tank for filtration.
It improves dust filtration efficiency, prevents water loss, enhances the dismantling machine's processing capacity, and improves the dismantling environment.
Smart Images

Figure CN122183286A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of end-of-life vehicle dismantling technology, specifically a dust-proof component and method for an end-of-life vehicle dismantling machine. Background Technology
[0002] Vehicle scrapping refers to the timely cessation of vehicle use when a vehicle reaches the end of its mileage or service life. Currently, motor vehicle recycling companies typically use dismantling machines to dismantle various parts of motor vehicles. However, since scrapped vehicles or dismantling machines usually carry a lot of dust, when dismantling a scrapped vehicle, the dust on the dismantling machine and the scrapped vehicle will be carried into the air, thus affecting the working environment of the vehicle dismantling process.
[0003] Chinese patent CN218530245U, published on February 28, 2023, discloses a dust-proof component for a scrap car dismantling machine. The component includes a suction head, a fixed bracket, a connecting column, a belt, a hose, a negative pressure air pump, and a water tank. A hose is installed on the left end of the negative pressure air pump, and the suction head is connected to the end of the hose. A fixed bracket is installed on the outer surface of the suction head, and a connecting column is provided on the front end of the fixed bracket. A belt is fitted on the annular side of the connecting column, and a water tank is provided on the right side of the negative pressure air pump.
[0004] The aforementioned application document describes filtering dust from gas by introducing gas into the water. However, when a large amount of air is introduced, the water in the tank remains relatively calm, which affects the filtration efficiency of the device and its usability. Summary of the Invention
[0005] To address the shortcomings of existing technologies, this invention provides a dust control component and method for a scrapped car dismantling machine, solving the problems mentioned in the background section. To achieve the above objectives, this invention is implemented through the following technical solution: A dust control component for a scrapped car dismantling machine includes a movable platform. The top of the movable platform is respectively equipped with a water tank and an air inlet pipe with an air pump. The water tank is internally connected to a power rod driven by a servo motor. A cam is fixedly connected to the outer side of the power rod, and a rotating block is rotatably connected to the side of the power rod. A transmission component for transmission is assembled between the cam and the rotating block. A force-bearing plate and a mixing plate are fixedly connected to the outer side of the rotating block, respectively. A protective component is assembled inside the air intake pipe, and an extraction component is assembled on the top of the movable platform.
[0006] Preferably, the transmission component includes a hydraulic chamber one assembled inside the movable platform. A force-bearing rod one is slidably connected to the side of the hydraulic chamber one via a piston. A spring one is assembled to the side of the force-bearing rod one. A hydraulic chamber two is assembled inside the power rod. The hydraulic chamber two is rotatably connected to and communicates with the hydraulic chamber one. A transmission rod one is slidably connected to the side of the hydraulic chamber two via a piston. This device configuration allows the mixing plate to reciprocate at a certain angle during rotation, thereby improving the water's filtration efficiency for dust and making the device easier to use.
[0007] Preferably, the force-bearing rod is located on the side of the cam and is in contact with the cam.
[0008] Preferably, the force-bearing plate is located on the side of the first transmission rod and is fixed to the first transmission rod.
[0009] Preferably, the protective assembly includes a bevel gear one fixed to the bottom of the cam, a rotating rod one rotatably connected inside the movable platform, a bevel gear two and a sprocket one fixedly connected to the outer side of the rotating rod one, the bevel gear two meshing with the bevel gear one, a chain one mounted on the outer side of the sprocket one, a rotating rod two rotatably connected to the side of the air intake pipe, a sprocket two and a gear one fixedly connected to the outer side of the rotating rod two, a gear two rotatably connected to the side of the air intake pipe, the gear two meshing with the gear one, and an arc-shaped plate one and an arc-shaped plate two fixedly connected to the sides of the gear one and gear two, respectively. By setting up the protective assembly, water that may overflow into the air intake pipe from the water tank can be forced back into the water tank, preventing water volume reduction from affecting the device's dust treatment effect.
[0010] Preferably, the end of the chain away from the sprocket is fitted to the outer side of the sprocket.
[0011] Preferably, the extraction assembly includes a sprocket three fixed to the outside of a rotating rod, a chain two mounted on the outside of the sprocket three, a reciprocating screw rotatably connected to the top of the movable platform, a sprocket four fixedly connected to the side of the reciprocating screw, and an extraction head threadedly connected to the outside of the reciprocating screw. A flexible hose is fitted between the extraction head and the air inlet pipe. By configuring the extraction assembly, air from various directions can be quickly extracted into the water tank, thereby improving the processing efficiency of the device.
[0012] Preferably, the end of the second chain away from the third sprocket is fitted to the outer side of the fourth sprocket.
[0013] Preferably, the extraction head is located at the top of the movable platform and is in a sliding connection with the movable platform.
[0014] A method for using a dust control component for a scrapped car dismantling machine includes the following steps: Step 1: Fill the water tank with enough water; Step 2: Activate the water pump to draw air into the water tank through the extraction head, hose, and air inlet pipe; Step 3: Retain the dust in the air in the water inside the tank and expel the filtered air.
[0015] This invention provides a dust control component and method for a scrapped car dismantling machine. It has the following beneficial effects: (1) The dust prevention components and methods of the scrap car dismantling machine draw air into the water tank and filter it through the water inside. The servo motor is activated to drive the power rod to rotate. With the help of the cam, hydraulic chamber 1, force rod 1, spring 1, hydraulic chamber 2, transmission rod 1, rotating block and force plate, the mixing plate can swing back and forth at a certain angle during the rotation process, thereby improving the filtration efficiency of water for dust and making the device easier to use.
[0016] (2) The dust prevention component and method for the scrap car dismantling machine, when the cam rotates, can drive the bevel gear 1 that is fixedly connected to it to rotate. With the cooperation of the rotating rod 1, bevel gear 2, sprocket 1, chain 1, rotating rod 2, sprocket 2, gear 1 and gear 2, the arc plate 1 and arc plate 2 can rotate in opposite directions, so as to push the water that may surge into the air intake pipe in the water tank back into the water tank, so as to prevent the water volume from decreasing and affecting the dust treatment effect of the device.
[0017] (3) The dust prevention components and methods for the scrap car dismantling machine can drive the sprocket three, which is fixedly connected to it, to rotate when the rotating rod one is in the rotating state. In conjunction with the chain two, reciprocating screw, sprocket four, extraction head and hose, air from all directions can be quickly extracted into the water tank, thereby improving the processing efficiency of the device. Attached Figure Description
[0018] Figure 1 This is a three-dimensional structural diagram of the overall appearance of the present invention; Figure 2 This is a schematic diagram of the overall cross-sectional three-dimensional structure of the present invention; Figure 3 This is a three-dimensional structural diagram of some parts of the present invention; Figure 4 This is a three-dimensional structural diagram of some parts of the present invention; Figure 5 For the present invention Figure 3 Enlarged structural diagram at point A in the middle; Figure 6 This is a three-dimensional structural diagram of the protective component of the present invention; Figure 7 This is a three-dimensional structural diagram of some parts of the protective assembly of the present invention; Figure 8 This is a three-dimensional structural diagram of the extraction component of the present invention; Figure 9 This is a three-dimensional structural diagram of some parts of the extraction component of the present invention.
[0019] In the picture: 100. Movable platform; 200. Water tank; 300. Air inlet pipe; 400. Power rod; 501. Cam; 502. Hydraulic chamber one; 503. Force-bearing rod one; 504. Spring one; 505. Hydraulic chamber two; 506. Transmission rod one; 507. Rotating block; 508. Force-bearing plate; 509. Mixing plate; 600. Protective component; 601. Bevel gear one; 602. Rotating rod one; 603. Bevel gear two; 604. Sprocket one; 605. Chain one; 606. Rotating rod two; 607. Sprocket two; 608. Gear one; 609. Gear two; 610. Arc plate one; 611. Arc plate two; 700. Extraction assembly; 701. Sprocket three; 702. Chain two; 703. Reciprocating screw; 704. Sprocket four; 705. Extraction head; 706. Hose. Detailed Implementation
[0020] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are merely some, not all, of the embodiments of the present application. All other embodiments obtained by those skilled in the art based on the embodiments of the present application without creative effort should fall within the scope of protection of the present application.
[0021] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be used interchangeably where appropriate for the purposes of describing embodiments of this application herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.
[0022] In this application, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," "horizontal," "lateral," and "longitudinal" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing this application and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.
[0023] Furthermore, in addition to indicating location or positional relationship, some of the aforementioned terms may also have other meanings. For example, the term "above" may also be used in some cases to indicate a certain dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.
[0024] Furthermore, the terms "installation," "setup," "equipped with," "connection," "linking," and "socketing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral structure; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium, or an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.
[0025] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.
[0026] Example 1, please refer to Figures 1-5 A dust control component and method for a scrapped car dismantling machine includes a movable platform 100. The movable platform 100 is characterized in that a water tank 200 and an air inlet pipe 300 with an air pump are respectively mounted on the top of the movable platform 100. The water tank 200 is rotatably connected to a power rod 400 driven by a servo motor. Sufficient water is added to the water tank 200, the water pump is activated, and air is drawn into the water tank 200 through the air inlet pipe 300. The dust in the air is trapped in the water inside the water tank 200, and the filtered air is discharged. A cam 501 is fixedly connected to the outer side of the power rod 400. When the servo motor is activated, it drives the power rod 400 to rotate, and the rotating power rod 400 drives the cam 501 fixedly connected to it to rotate.
[0027] A rotating block 507 is rotatably connected to the side of the power rod 400. A transmission component for transmission is assembled between the cam 501 and the rotating block 507. The transmission component includes a hydraulic chamber 502 assembled inside the movable platform 100. A force-bearing rod 503 is slidably connected to the side of the hydraulic chamber 502 via a piston. The force-bearing rod 503 is located on the side of the cam 501 and is in contact with the cam 501. When the protruding part of the cam 501 rotates to the side position of the force-bearing rod 503, it can compress the force-bearing rod 503 and drive the force-bearing rod 503 to move a certain distance to the side.
[0028] A spring 504 is mounted on the side of the force-bearing rod 503. A hydraulic chamber 505 is installed inside the power rod 400, rotatably connected to and communicating with the hydraulic chamber 502. A transmission rod 506 is slidably connected to the side of the hydraulic chamber 505 via a piston. A force-bearing plate 508 and a mixing plate 509 are fixedly connected to the outer side of the rotating block 507. The force-bearing plate 508 is located on the side of the transmission rod 506 and is fixed to it. When the power rod 400 rotates, the mixing plate 509 oscillates back and forth at a certain angle as the power rod 400 rotates, thereby improving the water's filtration efficiency for dust and making the device easier to use.
[0029] In use, sufficient water is added to the water tank 200, and the water pump is activated. Air is drawn into the water tank 200 through the air inlet pipe 300, trapping dust in the water inside the tank and discharging the filtered air. At this time, the servo motor is activated, driving the power rod 400 to rotate. The rotating power rod 400 drives the cam 501, which is fixedly connected to it, to rotate. When the protruding part of the cam 501 rotates to the side position of the force rod 503, it compresses the force rod 503 and moves it a certain distance to the side. The moving force rod 503, in conjunction with the hydraulic chamber 502 connected to it via a piston, compresses the oil stored in the hydraulic chamber 502. The compressed oil flows into the hydraulic chamber 505, which is connected to the hydraulic chamber 502, causing the hydraulic chamber 505 to... The oil in chamber 5 flows towards the side closer to the transmission rod 506, causing the transmission rod 506, which is slidably connected to the hydraulic chamber 505 via a piston, to move out of the hydraulic chamber 505. The moving transmission rod 506 can then drive the force plate 508, which is fixedly connected to it, to rotate at a certain angle. When the protruding part of the cam 501 moves away from the force rod 503 as it rotates, the force rod 503 can be reset under the action of the spring 504. Similarly, the transmission rod 506 and the force plate 508 are reset. The force plate 508, which is in a reciprocating rotation state, can then drive the rotating block 507, which is fixedly connected to it, to reciprocate at a certain angle. This causes the rotating block 507 to drive the mixing plate 509, which is fixedly connected to it, to oscillate at a certain angle. At the same time, the power rod 400 drives the mixing plate 509 to rotate through the rotating block 507, causing the mixing plate 509 to oscillate at a certain angle as it rotates with the power rod 400.
[0030] Example 2, please refer to Figures 1-7 Based on Embodiment 1, a protective component 600 is installed inside the intake pipe 300. The protective component 600 includes a bevel gear 601 fixed to the bottom of the cam 501. A rotating rod 602 is rotatably connected inside the movable platform 100. A bevel gear 603 and a sprocket 604 are fixedly connected to the outer side of the rotating rod 602, respectively. The bevel gear 603 meshes with the bevel gear 601. When the cam 501 rotates, it drives the bevel gear 601 fixedly connected to it to rotate. The rotating bevel gear 601 can drive the bevel gear 603 meshing with it to rotate.
[0031] A chain 605 is mounted on the outer side of sprocket 604. A rotating rod 606 is rotatably connected to the side of the air intake pipe 300. A sprocket 607 and a gear 608 are fixedly connected to the outer side of the rotating rod 606. The end of the chain 605 away from sprocket 604 is mounted on the outer side of sprocket 607. When sprocket 604 rotates, it works in conjunction with the chain 605 mounted on the outer side of sprocket 604 to cause sprocket 607, which is driven by sprocket 604, to rotate synchronously.
[0032] A second gear 609 is rotatably connected to the side of the air intake pipe 300. The second gear 609 meshes with a first gear 608. An arc-shaped plate 610 and an arc-shaped plate 611 are fixedly connected to the sides of the first gear 608 and the second gear 609, respectively. When the first gear 608 and the second gear 609 rotate, the arc-shaped plates 610 and 611 mounted on their sides begin to rotate, pushing back the water that may have overflowed into the air intake pipe 300 from the water tank 200, preventing the water volume from decreasing and affecting the device's dust treatment effect.
[0033] In use, based on Embodiment 1, when the cam 501 rotates, it drives the bevel gear 601 fixedly connected to it to rotate. The rotating bevel gear 601 drives the bevel gear 603 meshing with it to rotate, which in turn drives the rotating rod 602 fixedly connected to it to rotate. The rotating rod 602 then drives the sprocket 604 fixedly connected to it to rotate. The chain 605 mounted on the outside of the sprocket 604 then provides a transmission connection between the chain 605 and the sprocket 604. The sprocket 2 607 rotates synchronously, and the rotating sprocket 2 607 can drive the rotating rod 2 606 fixedly connected to it to rotate, so that the rotating rod 2 606 drives the gear 1 608 fixedly connected to it to rotate. The rotating gear 1 608 can drive the gear 2 609 meshing with it to rotate in the opposite direction. As the gear 1 608 and the gear 2 609 rotate, the arc plate 1 610 and the arc plate 2 611 respectively mounted on the sides of the two begin to rotate, pushing the water that may have surged into the air inlet pipe 300 back into the water tank 200.
[0034] Example 3, please refer to Figures 1-9 Based on Embodiments 1 and 2, the top of the movable platform 100 is equipped with an extraction component 700. The extraction component 700 includes a sprocket 3 701 fixed to the outside of the rotating rod 602, and a chain 2 702 is mounted on the outside of the sprocket 3 701. When the rotating rod 602 is in a rotating state, it can drive the sprocket 3 701 fixedly connected to it to rotate.
[0035] A reciprocating screw 703 is rotatably connected to the top of the movable platform 100. A sprocket 704 is fixedly connected to the side of the reciprocating screw 703. One end of a chain 702, away from the sprocket 701, is mounted on the outer side of the sprocket 704. When the sprocket 701 rotates, it engages with the chain 702 mounted on the outer side of the sprocket 701, causing the sprocket 704, which is connected to the sprocket 701 via the chain 702, to rotate. When the sprocket 704 rotates, it drives the reciprocating screw 703, which is fixedly connected to it, to rotate.
[0036] A drawer head 705 is threadedly connected to the outer side of the reciprocating screw 703. The drawer head 705 is located at the top of the movable platform 100 and is slidably connected to the movable platform 100. A hose 706 is fitted between the drawer head 705 and the air inlet pipe 300. When the reciprocating screw 703 rotates, the drawer head 705 moves reciprocally in the horizontal direction, quickly drawing air from various directions through the drawer head 705, hose 706, and air inlet pipe 300 into the water tank 200, thereby improving the processing efficiency of the device.
[0037] In use, based on Embodiment 1 and Embodiment 2, when the rotating rod 602 is in a rotating state, it can drive the sprocket 701 fixedly connected to it to rotate. In conjunction with the chain 702 mounted on the outside of the sprocket 701, the sprocket 704 connected to the sprocket 701 via the chain 702 to rotate. The rotating sprocket 704 can drive the reciprocating screw 703 fixedly connected to it to rotate. The extraction head 705, which is threaded onto the reciprocating screw 703, is simultaneously restricted by the movable platform 100 slidably connected to it. As the reciprocating screw 703 rotates, the extraction head 705 moves back and forth in the horizontal direction, quickly drawing air from various directions into the water tank 200 through the extraction head 705, hose 706, and air inlet pipe 300.
[0038] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0039] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A dust-proof assembly for a scrapped car dismantling machine, comprising a movable platform, characterized in that, The top of the movable platform is equipped with a water tank and an air inlet pipe with an air pump. The inside of the water tank is rotatably connected to a power rod driven by a servo motor. A cam is fixedly connected to the outer side of the power rod, and a rotating block is rotatably connected to the side of the power rod. A transmission component for transmission is assembled between the cam and the rotating block. A force-bearing plate and a mixing plate are fixedly connected to the outer side of the rotating block, respectively. A protective component is assembled inside the air intake pipe, and an extraction component is assembled on the top of the movable platform.
2. The dust control assembly for a scrapped car dismantling machine according to claim 1, characterized in that: The transmission component includes a hydraulic chamber 1 assembled inside the movable platform. A force-bearing rod 1 is slidably connected to the side of the hydraulic chamber 1 via a piston. A spring 1 is assembled to the side of the force-bearing rod 1. A hydraulic chamber 2 is assembled inside the power rod. The hydraulic chamber 2 is rotatably connected to and communicates with the hydraulic chamber 1. A transmission rod 1 is slidably connected to the side of the hydraulic chamber 2 via a piston.
3. The dust control assembly for a scrapped car dismantling machine according to claim 2, characterized in that: The force-bearing rod is located on the side of the cam and is in contact with the cam.
4. A dust control assembly for a scrapped car dismantling machine according to claim 2, characterized in that: The force-bearing plate is located on the side of the transmission rod and is fixed to the transmission rod.
5. A dust-proof component for a scrapped car dismantling machine according to claim 2, characterized in that: The protective assembly includes a bevel gear one fixed to the bottom of the cam, a rotating rod one rotatably connected inside the movable platform, a bevel gear two and a sprocket one fixedly connected to the outer side of the rotating rod one respectively, the bevel gear two meshing with the bevel gear one, a chain one mounted on the outer side of the sprocket one, a rotating rod two rotatably connected to the side of the air intake pipe, a sprocket two and a gear one fixedly connected to the outer side of the rotating rod two respectively, a gear two rotatably connected to the side of the air intake pipe, the gear two meshing with the gear one, and an arc-shaped plate one and an arc-shaped plate two fixedly connected to the sides of the gear one and gear two respectively.
6. A dust control assembly for a scrapped car dismantling machine according to claim 5, characterized in that: The end of the chain away from the sprocket is fitted to the outer side of the sprocket.
7. A dust control assembly for a scrapped car dismantling machine according to claim 5, characterized in that: The extraction assembly includes a sprocket three fixed to the outside of a rotating rod one, a chain two mounted on the outside of the sprocket three, a reciprocating screw rotatably connected to the top of the movable platform, a sprocket four fixedly connected to the side of the reciprocating screw, an extraction head connected to the outside of the reciprocating screw by a threaded connection, and a hose mounted between the extraction head and the air inlet pipe.
8. A dust control assembly for a scrapped car dismantling machine according to claim 7, characterized in that: The end of the second chain away from the third sprocket is fitted to the outer side of the fourth sprocket.
9. A dust control assembly for a scrapped car dismantling machine according to claim 7, characterized in that: The extraction head is located at the top of the movable platform and is in a sliding connection with the movable platform.
10. A method of using a dust-proof component for a scrapped car dismantling machine according to any one of claims 1 to 9, characterized in that, Includes the following steps: Step 1: Fill the water tank with enough water; Step 2: Activate the water pump to draw air into the water tank through the extraction head, hose, and air inlet pipe; Step 3: Retain the dust in the air in the water inside the tank and expel the filtered air.