A fully automatic double-disk take-up machine

Abstract

This application relates to a fully automatic double-reel winding machine, belonging to the field of wire processing technology. The fully automatic double-reel winding machine includes a machine body, a turntable, and a rotating component. The rotating component drives the turntable to rotate relative to the machine body. The turntable is used to accommodate winding reels. The machine body is also equipped with a feeding mechanism and a discharging mechanism. The feeding mechanism includes a feeding component, a feeding rack, and a moving component. The feeding component transports empty winding reels to the feeding rack. The moving component drives the feeding rack to move, so that the winding reels on the feeding rack are fitted onto the turntable. The discharging mechanism outputs the wound reels. This application improves the winding efficiency of wires.

Description

Technical Field

[0001] This application relates to the field of wire processing technology, and in particular to a fully automatic double-reel take-up machine. Background Technology

[0002] A take-up machine, also known as a winding machine, is a mechanical device used to orderly wind threaded materials (such as metal wires, cables, optical fibers, ropes, yarns, etc.) onto a spool, bobbin, or I-beam. It plays an important role in neatly and tightly collecting scattered or continuously produced threads into finished rolls.

[0003] A current technology provides a take-up machine comprising a body, a turntable, and a geared motor. The geared motor is fixedly mounted within the body, and its output shaft is fixedly connected to the turntable. The turntable is rotatably connected to the body, and a sleeve shaft is provided on the turntable for the winding reel to be fitted onto, thereby causing the turntable to rotate along with the winding reel. In use, the geared motor drives the turntable to rotate, causing the winding reel on the turntable to wind the supplied wire onto itself via the rotating shaft.

[0004] Regarding the aforementioned technologies, since the existing technology requires the operator to stop the machine after the winding reel on the turntable has finished winding, and the operator must manually remove the wound reel and manually place the unwound reel on the turntable's mounting shaft before the take-up machine can continue to work, this reduces the winding efficiency of the wire and therefore needs to be improved. Summary of the Invention

[0005] In order to improve the winding efficiency of wire, this application provides a fully automatic double-reel take-up machine.

[0006] This application provides a fully automatic double-reel take-up machine, which adopts the following technical solution: A fully automatic double-reel winding machine includes a machine body, a turntable, and a rotating component. The rotating component drives the turntable to rotate relative to the machine body. The turntable is used for mounting the winding reels. The machine body is also provided with a feeding mechanism and a discharging mechanism. The feeding mechanism includes a feeding component, a feeding frame, and a moving component. The feeding component is used to transport an empty winding reel to the feeding frame. The moving component is used to drive the feeding frame to move so that the winding reel on the feeding frame is mounted on the turntable. The discharging mechanism is used to output the wound reel.

[0007] By adopting the above technical solution, compared with the existing technology where replacing the winding reel requires stopping the machine and manually removing the wound reel, then placing the unwound reel onto the rotating shaft of the turntable before the take-up machine can continue operating, this application, through the setting of the feeding and discharging mechanisms, enables the discharging mechanism to output the winding reel after winding is completed. After output, the feeding component can transport the empty winding reel to the feeding rack, so that the feeding rack, driven by the moving component, places the winding reel on the turntable, thereby realizing automatic replacement of the winding reel. This eliminates the need for manual replacement of the winding reel after the entire machine has stopped, achieving automated replacement of the winding reel and effectively improving the winding efficiency of the wire.

[0008] Preferably, the machine body is also provided with a fixing mechanism, which includes a movable clamping plate, a movable rod and a movable component. The movable rod is located on the side of the winding reel away from the turntable. The movable clamping plate is sleeved on the movable rod and rotatably connected to the movable rod. The movable component drives the movable rod to approach the turntable, so that the turntable and the movable clamping plate clamp and fix the winding reel.

[0009] By adopting the above technical solution and setting the fixing mechanism, after the loading rack moves the empty winding reel to a specified height, the moving part can drive the movable rod to move, thereby causing the movable rod to move the clamping plate together. Then, after the movable rod is inserted into the hollow position of the winding reel, the movable plate and the turntable can clamp and fix the winding reel in a unified manner, so that the turntable can smoothly drive the winding reel to rotate, thereby achieving the fixation between the winding reel and the turntable.

[0010] Preferably, the moving component includes a moving part, a moving frame, and a lifting part. The moving part is used to drive the moving frame to move below the turntable. The lifting part is disposed on the moving frame and is used to drive the loading frame to move up and down, so that the winding reel on the loading frame is located on the moving path of the movable clamp.

[0011] By adopting the above technical solution and configuring the moving component, the moving component can drive the moving frame to move below the turntable, thereby enabling the lifting component to smoothly drive the loading frame to rise and fall, thereby raising the winding reel on the loading frame and positioning the winding reel at a height corresponding to the movable rod, so that the movable rod can be smoothly inserted into the hollow position of the winding reel.

[0012] Preferably, the machine body is further provided with a shifting mechanism, which includes a shifting disk and a shifting component. The shifting disk is rotatably connected to the machine body, and the shifting component is used to drive the shifting disk to rotate. The number of the turntable and the rotating component are both set to two and are correspondingly arranged. The two turntables are respectively located on opposite sides of the shifting disk and are rotatably connected to the shifting disk. The rotating component is used to drive the corresponding turntable to rotate.

[0013] By adopting the above technical solution and configuring the switching mechanism, after the winding disc on one turntable has finished winding, the switching component can drive the switching disc to rotate, thereby moving an empty winding disc on another turntable to the winding position for winding. The lifting frame can then receive the wound winding disc and supply it to the unloading mechanism for unloading. After unloading, the loading frame can transport the delivered empty winding disc to the turntable. This allows the present application to replace the other winding disc while one winding disc is being wound, effectively improving winding efficiency.

[0014] Preferably, the machine body is also provided with a wire cutting mechanism and a wire clamping mechanism. The wire cutting mechanism is used to cut the wire after the winding reel has finished winding. The wire clamping mechanism includes a wire clamping frame and a rotating component. One end of the wire clamping frame is rotatably connected to the turntable, and the other end is used to clamp the wire. The rotating component is used to drive the wire clamping frame to rotate.

[0015] By adopting the above technical solution, the wire cutting mechanism and the wire clamping mechanism are configured so that after the winding reel has finished winding, the wire cutting mechanism can cut the wire, and the rotating component can drive the wire clamping frame to rotate, thereby clamping the cut wire and fixing the end of the wire to another turntable, so that the wire can be smoothly wound onto the winding reel on the turntable, thus achieving smooth winding of the wire.

[0016] Preferably, the rotating assembly includes a limiting ring and a switching element. The limiting ring is circular, and the turntable is located within the inner ring of the limiting ring. The limiting ring includes a limiting part and a switching part. The limiting part is used to be mounted on the machine body. The end of the wire clamp that is not rotatably connected to the turntable abuts against the inner ring sidewall of the switching part or the limiting part. One end of the switching part is rotatably connected to one end of the limiting part. The switching element is used to drive the switching part to rotate.

[0017] By adopting the above technical solution, the rotation component is configured such that when the wire clamp needs to be rotated, the switch can drive one end of the switch part to rotate relative to the limiting part, thereby opening the switch part and eliminating the resistance with the limiting ring. At this time, the wire clamp rotates under the action of external forces such as gravity, centrifugal force, or elasticity, thereby realizing the opening of the wire clamp. This also eliminates the need for the rotation component to be mounted on the turntable and rotate with it, effectively simplifying the mounting of the rotation component and reducing the size of the turntable required, while also ensuring the balance of the turntable.

[0018] Preferably, the limiting ring further includes a reset part, and the limiting part, the switching part, and the reset part together form a ring shape. One end of the reset part is rotatably connected to the end of the limiting part away from the switching part. The rotating assembly further includes a linkage member, and the switching part drives the reset part to rotate through the linkage member.

[0019] By adopting the above technical solution and configuring the reset part and linkage, when it is necessary to close the wire clamp after it has been opened, the rotating part drives the turntable to rotate, so that the wire clamp abuts against the inner wall of the reset part. The reset part then drives the wire clamp to rotate through the contact, thereby clamping the end of the wire. There is no need to set up additional active devices, which effectively reduces the overall weight of the turntable and the required size.

[0020] Preferably, the machine body is also provided with a limiting mechanism, which includes a limiting frame and a limiting component. The limiting frame is slidably connected to the machine body, and the limiting component is used to drive the limiting frame to slide so that the sliding limiting frame is located on the side of the winding reel away from the turntable.

[0021] By adopting the above technical solution and setting the limiting mechanism, when the limiting frame rotates, the mounting bracket on the limiting frame can be located on the side of the limiting frame away from the winding reel, thereby limiting the winding reel by abutting it, thereby achieving the limiting and positioning of the winding reel, so that the winding reel can fall smoothly onto the feeding rack below.

[0022] Preferably, the limiting component includes a drive frame, a push frame, an abutment frame, and a reversing component. One end of the drive frame is rotatably connected to the limiting part, and the other end is rotatably connected to the push frame. The push frame is slidably connected to the turntable. The abutment frame is located on the sliding path of the push frame and is slidably connected to the machine body. The abutment frame drives the limiting frame to slide through the reversing component.

[0023] By adopting the above technical solution and setting the limiting component, when the reset frame rotates, the reset frame can drive the push frame to slide through the drive frame. As a result, when the push frame slides, it abuts against the abutment frame, and the abutment frame drives the limiting frame to slide through the reversing component, thereby driving the limiting frame. At the same time, it effectively saves the active device required to drive the limiting frame, thereby reducing the required reserved space.

[0024] Preferably, one side of the reset part also extends into an extension part, which extends toward the switch part. The linkage includes a linkage frame, one end of which is rotatably connected to the extension part, and the other end of which is rotatably connected to the switch part.

[0025] By adopting the above technical solution and setting the extension part and linkage frame, when the switch part rotates, the switch part can drive the extension part and the reset part to rotate together through the linkage frame, thereby realizing the rotation of the reset part. This effectively realizes the linkage between the reset part and the switch part and ensures the smooth driving of the reset part.

[0026] In summary, this application includes at least one of the following beneficial technical effects: The design of the feeding and discharging mechanisms allows the discharging mechanism to output the winding reel after winding is completed. After output, the feeding component can transport the empty winding reel to the feeding rack. Driven by the moving component, the feeding rack places the winding reel on the turntable, thus achieving automatic replacement of the winding reel. This eliminates the need for manual replacement of the winding reel after the machine stops, effectively improving the winding efficiency of the wire. The switching mechanism is designed so that after the winding disc on one turntable is wound, the switching component can drive the switching disc to rotate, thereby moving an empty winding disc on another turntable to the winding position for winding. The lifting frame can receive the wound winding disc and then discharge it through the unloading mechanism. After the unloading is completed, the loading frame can transport the delivered empty winding disc to the turntable. This allows the present application to replace the other winding disc while one winding disc is being wound, effectively improving the winding efficiency. The wire cutting mechanism and the wire clamping mechanism are designed so that after the winding reel has finished winding, the wire cutting mechanism can cut the wire, and the rotating component can drive the wire clamping frame to rotate, thereby clamping the cut wire and fixing the end of the wire to another turntable, so that the wire can be smoothly wound onto the winding reel on the turntable, thus achieving smooth winding of the wire. Attached Figure Description

[0027] Figure 1This is a schematic diagram illustrating the overall structure of the fully automatic double-reel take-up machine in Embodiment 1 of this application.

[0028] Figure 2 This is a structural schematic diagram of the fixing mechanism used in Embodiment 1 of this application.

[0029] Figure 3 This is a structural schematic diagram illustrating the moving component in Embodiment 1 of this application.

[0030] Figure 4 This is a schematic diagram illustrating the structure of the limiting ring in Embodiment 2 of this application.

[0031] Figure 5 This is a schematic diagram illustrating the structure of the switch unit in Embodiment 2 of this application.

[0032] Figure 6 This is a schematic diagram illustrating the structure of the pusher frame in Embodiment 2 of this application.

[0033] Explanation of reference numerals in the attached drawings: 1. Machine body; 2. Turntable; 21. Rotating component; 3. Feeding mechanism; 31. Feeding component; 32. Feeding frame; 33. Moving component; 331. Moving component; 332. Moving frame; 333. Lifting component; 34. Obstruction component; 35. Limiting plate; 36. Discharge component; 4. Discharge mechanism; 5. Changing mechanism; 51. Changing plate; 52. Changing component; 6. Fixing mechanism; 61. Movable clamp; 62. Movable rod; 63. Movable component; 7. Wire breaking mechanism; 8. Guide mechanism; 81. Adjusting frame; 82. 9. Guide wheel; 91. Wire clamping mechanism; 92. Wire clamping frame; 93. Rotating assembly; 94. Limiting ring; 95. Limiting part; 96. Switching part; 97. Reset part; 98. Extension part; 99. Switching element; 90. Linking element; 91. Linking frame; 92. Limiting mechanism; 100. Limiting frame; 101. Limiting assembly; 102. Driving frame; 1022. Pushing frame; 1023. Abutting frame; 1024. Reversing element; 10241. Reversing rack; 10242. Reversing gear. Detailed Implementation

[0034] The following is in conjunction with the appendix Figure 1-6 This application will be described in further detail.

[0035] Example 1

[0036] Embodiment 1 of this application discloses a fully automatic double-reel take-up machine. (Refer to...) Figure 1 , Figure 2 and Figure 3The fully automatic double-reel winding machine includes a body 1, a turntable 2, and a rotating component 21. The rotating component 21 drives the turntable 2 to rotate relative to the body 1. The turntable 2 is used to accommodate the winding reels. The body 1 is also equipped with a feeding mechanism 3 and a discharging mechanism 4. The feeding mechanism 3 includes a feeding component 31, a feeding frame 32, and a moving component 33. The feeding component 31 is used to transport empty winding reels to the feeding frame 32. The moving component 33 is used to drive the feeding frame 32 to move so that the winding reels on the feeding frame 32 are fitted onto the turntable 2. The discharging mechanism 4 is used to output the wound reels.

[0037] Reference Figure 1 and Figure 2 The machine body 1 is also equipped with a shifting mechanism 5, which includes a shifting disk 51 and a shifting component 52. In this embodiment, the shifting component 52 is a geared motor, which is fixedly installed inside the machine body 1, and its output shaft is fixedly connected to the shifting disk 51 via a coupling. The shifting disk 51 is rotatably connected to the machine body 1 via a pin. There are two turntables 2 and two rotating components 21, located on opposite sides of the shifting disk 51, and both are rotatably connected to the shifting disk 51 via pins (which are fixedly connected to the turntables 2). In this embodiment, a slot is also provided on one side of the turntable 2 for the end of the wire to be engaged in the slot, thereby allowing the turntable 2 to move the wire.

[0038] Reference Figure 1 and Figure 2 In this embodiment, each rotating component 21 is configured as a geared motor, and each geared motor is fixedly installed on the side of the transposition disk 51 away from the turntable 2. The output shaft of each geared motor is fixed to the corresponding turntable 2 via a coupling, thereby driving the turntable 2. Each turntable 2 has a cylindrical rod extending outward from its center position to be inserted into the hollow center of the winding reel. In other embodiments, the cylindrical rod can also slide relative to the turntable 2, thereby eliminating the need to insert the winding reel when the end of the cylindrical rod retracts into the turntable 2, allowing the winding reel to fall directly onto the loading rack 32.

[0039] Reference Figure 1 and Figure 2 The machine body 1 is also provided with a fixing mechanism 6. In this embodiment, the number of fixing mechanisms 6 is set to two, and the two fixing mechanisms 6 are arranged one-to-one with the two turntables 2. Each fixing mechanism 6 includes a movable clamping plate 61, a movable rod 62, and a movable component 63. In this embodiment, each movable component 63 is set as a cylinder. Each cylinder is located on the side of the corresponding turntable 2 away from the shifting plate 51, and is fixedly connected to the machine body 1 by bolts.

[0040] Reference Figure 1 and Figure 2The piston rod axis of each cylinder is coaxial with the axis of the corresponding turntable 2, and is fixedly connected to the side of the movable rod 62 away from the turntable 2 via a plate. The other end of each movable rod 62 extends towards the turntable and is inserted into the hollow position in the middle of the winding reel on the corresponding turntable 2. Each movable clamping plate 61 is sleeved on the corresponding movable rod 62 and is rotatably connected to the corresponding movable rod 62 via a bearing. Each movable clamping plate 61 abuts against the side of the corresponding winding reel away from the turntable 2, so that the movable clamping plate 61 and the turntable 2 together clamp and fix the winding reel.

[0041] Reference Figure 1 The machine body 1 is also equipped with a wire-cutting mechanism 7, which is located above the switching disk 51 and directly above the space between the two turntables 2. In this embodiment, the wire-cutting mechanism 7 is configured as a combination structure of a cylinder and a cutter. The cylinder is fixedly installed on the machine body 1, and the piston rod is set vertically downward and fixedly connected to the cutter to drive the cutter to move downward, thereby causing the cutter to cut the wire.

[0042] Reference Figure 1 and Figure 3 In this embodiment, the feeding component 31 is configured as a feeding guide rail, which is fixedly installed on one side of the machine body 1. The end near the shifting plate 51 is inclined downwards and extends directly above the loading rack 32, so that the unloaded winding reel on it can roll along the inclined direction of the feeding guide rail. An opening is also provided at the bottom of the end of the feeding guide rail near the shifting plate 51, so that the winding reel can pass downwards through the opening.

[0043] Reference Figure 1 and Figure 3 Two obstruction components 34 are also provided on the feeding guide rail. The two obstruction components 34 are distributed along the extension direction of the feeding guide rail and are both located on the side of the feeding guide rail near the loading rack 32. In this embodiment, each obstruction component 34 is configured as a combination structure of a cylinder and an obstruction rod. Each cylinder is fixedly installed at the bottom end of the feeding guide rail, and the piston rod extends upward and is fixedly connected to the corresponding obstruction rod, so that the cylinder drives the obstruction rod to move upward, thereby abutting against the side of the winding reel and preventing the winding reel from moving downward.

[0044] Reference Figure 1 and Figure 3 The moving component 33 includes a moving part 331, a moving frame 332, and a lifting part 333. In this embodiment, the moving part 331 is configured as a linear module, which is fixedly installed at the bottom of the machine body 1 and close to the turntable 2 of the feeding part 31, located above the linear module. The moving frame 332 is fixedly connected to the frame for moving the linear module by bolts to drive the moving frame 332 to move.

[0045] Reference Figure 1 and Figure 3 In this embodiment, the lifting component 333 is a cylinder, which is vertically positioned and fixedly mounted on the movable frame 332. The piston rod of the cylinder is vertically upward and fixedly connected to the loading frame 32 by bolts to achieve lifting and lowering of the loading frame 32. The loading frame 32 is located directly below the opening of the aforementioned conveying guide rail. Two limiting plates 35 are also provided on the loading frame 32, located on opposite sides of the loading frame 32 to abut against the sides of the winding reel on the loading frame 32, thereby limiting the winding reel and facilitating its transport. The bottom of the limiting plate 35 on the side furthest from the turntable 2 is rotatably connected to the loading frame 32 via a pin to facilitate the passage of the loading frame 32.

[0046] Reference Figure 1 and Figure 3 The feeding rack 32 is also provided with a discharge component 36. In this embodiment, the discharge component 36 is a combination structure of a servo motor and a gear set. The servo motor is fixedly installed on the feeding rack 32, and a gear is fixedly sleeved on the output shaft. A gear is also fixedly connected on the limiting plate 35 which is rotatably connected to the feeding rack 32, so that the servo motor drives the limiting plate 35 to rotate through the gear set.

[0047] Reference Figure 1 and Figure 3 In this embodiment, the discharge mechanism 4 is a conveyor belt, which is mounted on the machine body 1 and located on the side of the loading rack 32 away from the switching plate 51, and below the aforementioned feeding guide rail. Several partitions are also fixedly mounted on the outer side of the conveyor belt to separate the wound reels output from the loading rack 32, thereby enabling the output of each wound reel individually.

[0048] Reference Figure 1 The machine body 1 is also equipped with a guiding mechanism 8. In this embodiment, the guiding mechanism 8 includes an adjusting frame 81 and several guide wheels 82. The adjusting frame 81 is located on the side of the shifting disk 51 away from the conveying guide rail and is slidably connected to the machine body 1, with the sliding direction parallel to the axis of the turntable 2. In this embodiment, an electric telescopic rod is also fixedly installed inside the machine body 1. The piston rod of the electric telescopic rod is fixedly connected to the adjusting frame 81 to drive the adjusting frame 81 to move, thereby allowing the wire to be wound around different positions on the winding disk, ensuring the uniformity of the winding. Several guide wheels 82 are disposed on the adjusting frame 81 and are rotatably connected to the adjusting frame 81 to guide the wire. In this embodiment, several guide rollers may also be provided on the machine body 1 to further guide the wire.

[0049] The implementation principle of a fully automatic double-reel take-up machine in Embodiment 1 of this application is as follows: After the winding reel on the turntable 2 away from the feeding rack 32 has finished winding, the wire cutting mechanism 7 cuts the wire. Subsequently, each movable component 63 drives the movable rod 62 away from the winding reel, thereby causing the movable clamp 61 to cancel its contact with the winding reel and causing the movable rod 62 to move outside the winding reel.

[0050] Subsequently, the shifting plate 51 rotates, causing the completed winding reel to move closer to the feeding rack 32. At this time, the empty winding reel on the other turntable 2 moves closer to the adjustment side. The corresponding movable part 63 drives the movable rod 62 to approach the empty winding reel, causing the movable clamp 61 to abut against it. Then, the operator manually engages the end of the wire into the slot on the turntable 2, allowing the empty winding reel to wind under the influence of the corresponding turntable 2.

[0051] During this process, the moving component 331 drives the moving frame 332 to move below the wound reel after winding. The lifting component 333 drives the loading frame 32 to move upward, and the cylindrical rod on the turntable 2 retracts into the turntable 2, so that the wound reel on the turntable 2 falls onto the loading frame 32 and is located between the two limiting plates 35. Afterward, the moving component 331 and the lifting component 333 drive the loading frame 32 to move to one side of the discharge mechanism 4 (i.e., the conveyor belt). Then, the servo motor drives the limiting plate 35 near the conveyor belt to rotate, so that the limiting plate 35 releases the limiting of the wound reel, allowing the wound reel to roll onto the conveyor belt.

[0052] Subsequently, the obstruction component 34 removes its restriction on the empty winding reel on the feeding guide rail, allowing the winding reel to fall onto the loading rack 32 through the opening in the feeding guide rail. Then, driven by the moving component 331 and the lifting component 333, the loading rack 32 moves the winding reel to a position directly opposite the turntable 2. During this movement, the cylindrical rod on the turntable 2 inserts into the hollow position of the winding reel, achieving automatic replacement of the winding reel.

[0053] Example 2

[0054] The difference between Embodiment 2 and Embodiment 1 in this application is that: (Refer to...) Figure 4 and Figure 5 The transposition plate 51 is also equipped with a wire clamping mechanism 9. There are two wire clamping mechanisms 9, which correspond one-to-one with the two turntables 2. Each wire clamping mechanism 9 includes a wire clamping frame 91 and a rotating component 92. One end of each wire clamping frame 91 is rotatably connected to the corresponding turntable 2 via a pin, and the other end is used to clamp the end of the wire between itself and the turntable 2.

[0055] Reference Figure 4 and Figure 5Each rotating component 92 includes a limiting ring 921, a switching element 922, and a linkage element 923. The limiting ring 921 includes a limiting part 9211, a switching part 9212, and a reset part 9213, which together form a ring shape. Each limiting part 9211 is fixedly mounted on the machine body 1 and is coaxially arranged with the corresponding turntable 2. The limiting part 9211 and the switching part 9212 are located on the upper and lower sides of the corresponding turntable 2, respectively. The end of each switching part 9212 away from the reset part 9213 is rotatably connected to the corresponding limiting part 9211 via a pin. In this embodiment, the switching element 922 is configured as a servo motor, which is fixedly mounted on the transposition disk 51, and its output shaft is fixedly connected to the rotatable connection of the switching part 9212 to drive the rotation of the switching part 9212.

[0056] Reference Figure 4 and Figure 5 Each reset part 9213, at the end furthest from the switch part 9212, is rotatably connected to the corresponding limiting part 9211 via a pin. An extension part 9214 extends from one side of each reset part 9213, and the extension part 9214 is integrally formed with the reset part 9213. Each linkage member 923 includes a linkage frame 9231, one end of which is rotatably connected to the corresponding switch part 9212 via a pin, and the other end is rotatably connected to the side of the corresponding extension part 9214 furthest from the body of the reset part 9213 via a pin, thereby realizing the transmission between the reset part 9213 and the switch part 9212.

[0057] Reference Figure 4 and Figure 5 In this embodiment, each wire clamp 91 has a roller rotatably connected to the end away from the corresponding turntable 2 via a pin. Each roller abuts against the inner ring sidewall of the limiting part 9211, the switching part 9212, or the reset part 9213 in the corresponding limiting ring 921 to limit the wire clamp 91, keep the wire clamp 91 in the clamping state, and reduce the friction between the end of the wire clamp 91 and the limiting ring 921.

[0058] Reference Figure 4 and Figure 5 In this embodiment of the application, a torsion spring is also provided on the wire clamp 91. The torsion spring is sleeved on the wire clamp 91, with one end abutting against the wire clamp 91 and the other end abutting against the turntable 2, so as to allow the wire clamp 91 to be reset by the elastic force.

[0059] Reference Figure 4 and Figure 5In the initial state, when the switch part 9212 and the limit part 9211 are no longer on the same ring, the reset part 9213 is also in the open state. At this time, the rollers on the wire clamp 91 abut against the limit part 9211. When the turntable 2 drives the wire clamp 91 to rotate together and gradually approaches the limit frame 101 on the mounting frame, the rollers on the wire clamp 91 gradually disengage from the limit part 9211 and gradually abut against the inner side of the switch part 9212. At this time, under the action of the torsion spring and centrifugal force, the wire clamp 91 rotates relative to the turntable 2, thereby gradually opening and allowing the cut wire end to gradually enter between the wire clamp 91 and the turntable 2.

[0060] Subsequently, as the wire clamp 91 disengages from the switch 9212 and gradually comes into contact with the inner side of the limiting part 9211, the limiting part 9211 gradually pushes the roller, causing the wire clamp 91 to rotate, thereby gradually closing the wire clamp 91 and clamping the end of the wire. When the roller on the wire clamp 91 comes into contact with the inner ring of the limiting part 9211 again, the wire clamp 91 is now fully closed. Then, the switch 922 drives the switch 9212 to close. During this process, the switch 9212 drives the limiting part 9211 to rotate via the linkage 9231, causing the limiting part 9211 to close. This causes the switch 9212, the reset part 9213, and the limiting part 9211 to form a ring, thus maintaining the clamping state of the wire clamp 91.

[0061] Reference Figure 4 and Figure 6 The body 1 is also provided with a limiting mechanism 10, which includes a limiting frame 101 and a limiting component 102. The limiting component 102 includes a drive frame 1021, a push frame 1022, an abutment frame 1023, and a reversing component 1024. The number of drive frames 1021 and push frames 1022 is set to two, and they are set one-to-one with the two turntables 2.

[0062] Reference Figure 4 and Figure 6 Each drive frame 1021 has one end rotatably connected to the corresponding limiting part 9211 via a pin, and the other end rotatably connected to the corresponding push frame 1022 via a pin. Each push frame 1022 is slidably connected to the shifting plate 51 via a slide groove. The abutment frame 1023, the reversing member 1024, and the limiting frame 101 are all located on the side of the shifting plate 51 near the feeding member 31, and the abutment frame 1023 is slidably connected to the machine body 1 via a slide groove, and the sliding direction is the length direction of the machine body 1.

[0063] Reference Figure 4 and Figure 6The abutment frame 1023 is located on the sliding path of the push frame 1022 near the side of the feeder 31, so that when the push frame 1022 slides, it can abut against the abutment frame 1023, thereby pushing the abutment frame 1023 to slide. The reversing member 1024 includes two reversing racks 10241 and one reversing gear 10242. The two reversing racks 10241 are fixedly connected to the abutment frame 1023 and the limiting frame 101 respectively, and are arranged in parallel. The reversing gear 10242 is located between the two reversing racks 10241 and meshes with each of the reversing racks 10241.

[0064] Reference Figure 4 and Figure 6 The limiting frame 101 is slidably connected to the machine body 1, and its sliding direction is parallel to the sliding direction of the abutment frame 1023. One end of the limiting frame 101 extends towards the movable part 63, thereby extending to the side of the winding disc on the turntable 2 away from the turntable 2. This allows the end of the limiting frame 101 after sliding to be located on the side of the winding disc away from the turntable 2, thereby limiting the winding disc by abutment. In this embodiment, a pressure spring is also provided on the side of the limiting frame 101 near the shifting disc 51. The pressure spring is provided on the machine body 1, with one end abutting against the limiting frame 101 and the other end abutting against the machine body 1, so that the limiting frame 101 can be reset by its own elastic force.

[0065] Reference Figure 4 , Figure 5 and Figure 6 In the initial state, when the limiting part 9211 is closed, the pushing frame 1022 does not abut against the abutting frame 1023, and the limiting frame 101 is not located on the side of the winding reel near the feeding member 31 away from the turntable 2. When the switching part 9212 drives the reset part 9213 to rotate through the linkage frame 9231, the reset part 9213 drives the pushing frame 1022 to slide through the driving frame 1021, thereby causing the pushing frame 1022 to abut against the abutting frame 1023, which in turn causes the abutting frame 1023 to slide. The abutting frame 1023 then drives the limiting frame 101 to slide through the reversing member 1024, so that the limiting frame 101 is located on the side of the winding reel near the feeding member 31 away from the turntable 2, thereby limiting the winding reel so that it can accurately fall onto the loading frame 32.

[0066] The implementation principle of a fully automatic double-disc take-up machine in Embodiment 2 of this application is as follows: When the turntable 2 drives the wire clamping frame 91 to rotate together and gradually approaches the limit frame 101 on the mounting frame, the rollers on the wire clamping frame 91 gradually disengage from the limit part 9211 and gradually abut against the inner side of the switch part 9212. At this time, the wire clamping frame 91 rotates relative to the turntable 2 under the action of the torsion spring and centrifugal force, thereby gradually opening and allowing the cut wire end to gradually enter between the wire clamping frame 91 and the turntable 2.

[0067] Subsequently, as the wire clamp 91 disengages from the switch 9212 and gradually comes into contact with the inner side of the limit part 9211, the limit part 9211 gradually pushes the roller, causing the wire clamp 91 to rotate, thereby gradually closing the wire clamp 91 and clamping the end of the wire. When the roller on the wire clamp 91 comes into contact with the inner ring of the limit part 9211 again, the wire clamp 91 is now fully closed.

[0068] Subsequently, the switch 922 drives the switch part 9212 to close. During this process, the switch part 9212 drives the limit part 9211 to rotate through the linkage frame 9231, thereby causing the limit part 9211 to close. This causes the switch part 9212, the reset part 9213 and the limit part 9211 to form a ring, thereby keeping the wire clamp 91 in a clamping state.

[0069] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A fully automatic double-reel take-up machine, comprising a body (1), a turntable (2), and a rotating component (21), wherein the rotating component (21) is used to drive the turntable (2) to rotate relative to the body (1), and the turntable (2) is used for mounting the winding reels, characterized in that: The machine body (1) is also provided with a feeding mechanism (3) and a discharging mechanism (4). The feeding mechanism (3) includes a feeding component (31), a feeding rack (32) and a moving component (33). The feeding component (31) is used to transport the empty winding reel to the feeding rack (32). The moving component (33) is used to drive the feeding rack (32) to move so that the winding reel on the feeding rack (32) is fitted onto the turntable (2). The discharging mechanism (4) is used to output the winding reel after winding.

2. The fully automatic double-reel take-up machine according to claim 1, characterized in that: The body (1) is also provided with a fixing mechanism (6), which includes a movable clamp (61), a movable rod (62) and a movable component (63). The movable rod (62) is located on the side of the winding reel away from the turntable (2). The movable clamp (61) is sleeved on the movable rod (62) and rotatably connected to the movable rod (62). The movable component (63) drives the movable rod (62) to approach the turntable (2), so that the turntable (2) and the movable clamp (61) clamp and fix the winding reel.

3. The fully automatic double-reel take-up machine according to claim 2, characterized in that: The moving component (33) includes a moving part (331), a moving frame (332), and a lifting part (333). The moving part (331) is used to drive the moving frame (332) to move below the turntable (2). The lifting part (333) is disposed on the moving frame (332) and is used to drive the loading rack (32) to move up and down, so that the winding reel on the loading rack (32) is located on the moving path of the movable clamp (61).

4. The fully automatic double-reel take-up machine according to claim 1, characterized in that: The body (1) is also provided with a shifting mechanism (5), which includes a shifting disk (51) and a shifting component (52). The shifting disk (51) is rotatably connected to the body (1), and the shifting component (52) is used to drive the shifting disk (51) to rotate. The number of the turntable (2) and the rotating component (21) are both set to two and are correspondingly arranged. The two turntables (2) are located on opposite sides of the shifting disk (51) and are rotatably connected to the shifting disk (51). The rotating component (21) is used to drive the corresponding turntable (2) to rotate.

5. The fully automatic double-reel take-up machine according to claim 1, characterized in that: The machine body (1) is also provided with a wire cutting mechanism (7) and a wire clamping mechanism (9). The wire cutting mechanism (7) is used to cut the wire after the winding reel has finished winding. The wire clamping mechanism (9) includes a wire clamping frame (91) and a rotating component (92). One end of the wire clamping frame (91) is rotatably connected to the turntable (2), and the other end is used to clamp the wire. The rotating component (92) is used to drive the wire clamping frame (91) to rotate.

6. The fully automatic double-reel take-up machine according to claim 5, characterized in that: The rotating assembly (92) includes a limiting ring (921) and a switch (922). The limiting ring (921) is circular, and the turntable (2) is located inside the inner ring of the limiting ring (921). The limiting ring (921) includes a limiting part (9211) and a switch part (9212). The limiting part (9211) is used to be mounted on the machine body (1). The end of the wire clamp (91) that is not rotatably connected to the turntable (2) abuts against the inner ring sidewall of the switch part (9212) or the limiting part (9211). One end of the switch part (9212) is rotatably connected to one end of the limiting part (9211). The switch (922) is used to drive the switch part (9212) to rotate.

7. A fully automatic double-reel take-up machine according to claim 6, characterized in that: The limiting ring (921) also includes a reset part (9213). The limiting part (9211), the switch part (9212), and the reset part (9213) together form a ring. One end of the reset part (9213) is rotatably connected to the end of the limiting part (9211) away from the switch part (9212). The rotating assembly (92) also includes a linkage (923). The switch part (9212) drives the reset part (9213) to rotate through the linkage (923).

8. The fully automatic double-reel take-up machine according to claim 7, characterized in that: The machine body (1) is also provided with a limiting mechanism (10). The limiting mechanism (10) includes a limiting frame (101) and a limiting component (102). The limiting frame (101) is slidably connected to the machine body (1). The limiting component (102) is used to drive the limiting frame (101) to slide so that the sliding limiting frame (101) is located on the side of the winding disc away from the turntable (2).

9. A fully automatic double-reel take-up machine according to claim 8, characterized in that: The limiting component (102) includes a drive frame (1021), a push frame (1022), an abutment frame (1023), and a reversing component (1024). One end of the drive frame (1021) is rotatably connected to the limiting part (9211), and the other end is rotatably connected to the push frame (1022). The push frame (1022) is slidably connected to the turntable (2). The abutment frame (1023) is located on the sliding path of the push frame (1022) and is slidably connected to the body (1). The abutment frame (1023) drives the limiting frame (101) to slide through the reversing component (1024).

10. A fully automatic double-reel take-up machine according to claim 7, characterized in that: The reset part (9213) also extends an extension part (9214) on one side, the extension part (9214) extends toward the switch part (9212), and the linkage (923) includes a linkage frame (9231), one end of the linkage frame (9231) is rotatably connected to the extension part (9214), and the other end is rotatably connected to the switch part (9212).

Images