Fabricated gypsum board partition wall and installation process thereof
The prefabricated gypsum board partition wall design, with its top and bottom positioning, interlocking, and bottom plug-in structure, solves the problems of insufficient assembly convenience, connection reliability, and sealing performance of existing gypsum board partition walls, achieving efficient and reliable installation and sealing effects, and is suitable for modern prefabricated buildings.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- FOSHAN SANSHUI TONGJING BUILDING MATERIALS CO LTD
- Filing Date
- 2026-05-06
- Publication Date
- 2026-06-26
AI Technical Summary
Existing gypsum board partitions have shortcomings in terms of ease of assembly, connection reliability, sealing performance, integrated wiring, and standardized construction, making it difficult to meet the high-efficiency, high-quality, and high-safety requirements of modern prefabricated buildings.
The prefabricated gypsum board partition wall design adopts top and bottom positioning, interlocking, bottom plugging and overall fixing structure. It combines ceiling components, partition wall components and floor components, and uses interlocking structure, plug-in connection and double-layer fireproof board to achieve rapid positioning, sealing and integrated wiring.
It improves installation efficiency and positioning accuracy, enhances the integrity and airtightness of the wall, and improves connection strength and sealing performance, meeting the requirements for high safety and high comfort.
Smart Images

Figure CN122280288A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of prefabricated partition wall technology, and in particular to a prefabricated gypsum board partition wall and its installation process. Background Technology
[0002] Currently, gypsum board partitions commonly used in construction projects often employ traditional construction methods, such as on-site assembly with light steel keel, manual panel sealing, and rock wool filling. These methods generally suffer from low assembly efficiency, long construction cycles, and excessive on-site wet work. Traditional partitions often have simple abutments or direct fixation between the top and ceiling, and between the bottom and floor, lacking precise positioning structures. This leads to assembly gaps, making it difficult to meet standards for sound insulation, fire resistance, and airtightness, especially in places with high airtightness requirements such as hospitals and clean spaces. Furthermore, adjacent partition units are often joined planarly without dedicated overlapping structures, resulting in poor overall stability and a tendency to crack and deform. In addition, internal wiring in traditional partitions requires on-site grooving and conduit installation, a cumbersome process that can damage the wall structure. Decorative panels are often single-layered and flat, offering weak sealing and fire resistance, and the lack of uniform support at the bottom of the panels makes them prone to warping and loosening. In summary, existing partitions have significant shortcomings in terms of ease of assembly, connection reliability, sealing performance, integrated wiring, and standardized construction, making them unsuitable for the efficient, high-quality, and high-safety requirements of modern prefabricated buildings. Summary of the Invention
[0003] One objective of this invention is to propose a prefabricated gypsum board partition wall to solve the technical problems of existing gypsum board partition walls in terms of ease of assembly, reliable connection, sealing performance, integrated wiring and standardized construction.
[0004] One object of the present invention is to provide an installation method applicable to the aforementioned prefabricated gypsum board partition wall.
[0005] To achieve this objective, the present invention adopts the following technical solution: A prefabricated gypsum board partition wall includes a ceiling assembly, a partition wall assembly, and a floor assembly; The top surface of the ceiling assembly is fixed to the ceiling by the first mounting component, the floor joists are fixed to the ground by the first mounting component, and the partition wall assembly is disposed between the ceiling assembly and the floor joists; The top surface of the partition wall assembly and the bottom surface of the ceiling assembly are connected by a tongue-and-groove joint, and the bottom surface of the partition wall assembly and the floor joist assembly are connected by a plug-in joint. The outer surfaces of the ceiling assembly, partition wall assembly, and floor lining assembly are all covered with decorative components; The ceiling assembly, partition wall assembly, floor joists and decorative components are all fixedly connected by a second mounting component.
[0006] Preferably, the ceiling assembly includes a ceiling frame and a ceiling body, with the ceiling body filling the interior of the ceiling frame; The ceiling frame includes an auxiliary keel, which is located at the bottom edge of the ceiling frame; The partition wall assembly includes a partition wall frame and a partition wall body, wherein the partition wall body is filled inside the partition wall frame; The partition wall frame includes a top joist, which is located at the top edge of the partition wall frame; The auxiliary keel and the top keel have concave and convex structures on their adjacent sides, and the concave and convex structures of the auxiliary keel and the top keel abut against each other.
[0007] Preferably, the partition wall frame further includes a ground joist, which is disposed at the bottom edge of the partition wall frame; The ground keel includes a ground keel body, the ground keel body has a U-shaped cross-section forming a U-shaped slot, and the ground keel body has ground wings extending in opposite directions on both sides, the two ground wings being perpendicular to the sides of the ground keel body. The ground anchor assembly includes a ground anchor keel, the ground anchor keel has a concave cross section forming a U-shaped mounting groove, the bottom of the U-shaped mounting groove has multiple ground anchor mounting holes spaced apart, the two sides of the ground anchor keel are bent inward to form ground anchor side wings, and the two ground anchor side wings are set perpendicular to the side of the ground anchor keel. The lower sides of the two ground joists are in contact with the ground and are fixed by the ground joist mounting holes through the first mounting member. The ground joist is inserted into the outside of the ground joist through the U-shaped slot, and the lower sides of the two ground joists are in contact with the ground.
[0008] Preferably, the partition wall frame further includes side joists, which are disposed on two sides of the partition wall frame; The side keel includes an integrally formed side keel body, a first overlapping edge, and a second overlapping edge. The side keel body has side wings extending in the same direction on both sides, and the partition wall body is filled between the two side wings; The first overlapping edge is a folded edge formed by bending one of the side wings of the side keel body in the opposite direction. The first overlapping edge is arranged parallel to the side wing, and the length of the first overlapping edge is longer than the length of the side wing. The second overlapping edge is an extension edge formed by extending the other side wing of the side keel body in the same direction. The second overlapping edge is arranged parallel to the side wing, and the length of the extension edge is longer than the length of the side wing. When two adjacent partition wall components are assembled, the two adjacent side joists overlap each other, with the outer side of the second overlapping edge of one side joist body overlapping the inner side of the first overlapping edge of the other side joist body.
[0009] Preferably, the ceiling frame further includes ceiling joists and ceiling vertical joists; The ceiling keel has a U-shaped cross-section, and the middle plate of the ceiling keel has multiple ceiling mounting holes spaced apart. The ceiling keel fits the ceiling and is fixed by passing through the ceiling mounting holes with the first mounting component. The ceiling vertical ribs are arranged between the ceiling joists and the auxiliary joists to form the ceiling frame.
[0010] Preferably, the partition wall frame further includes partition wall vertical studs, partition wall horizontal studs, and partition wall bottom studs; The vertical, horizontal, and bottom ribs of the partition wall are all U-shaped in cross section. The vertical ribs are vertically installed between the top ribs and the bottom ribs. The bottom ribs are installed on the bottom surface of the bottom ribs. The horizontal ribs are horizontally installed between the vertical ribs and the side ribs. The partition wall assembly also includes a socket structure, which is disposed inside the partition wall frame and includes a socket frame and a conduit. The socket frame is installed on the partition wall crossbeam. The two ends of the conduit are respectively connected to the socket frame and the wiring hole. The conduit is used for power supply lines to pass through and synchronously connect to the socket frames located at both ends.
[0011] Preferably, both the partition wall and the ceiling are made of rock wool.
[0012] Preferably, the first mounting component includes an expansion bolt and a bolt; The second mounting component includes screws.
[0013] An installation process for a prefabricated gypsum board partition wall as described above includes the following steps: S1. Prefabricate ceiling components, partition wall components, floor lining components and decorative components in the factory according to the design and construction drawings; S2. Measure and determine the installation location according to the design requirements, install the first mounting component on the ceiling and the ground, fix the ceiling keel to the ceiling through the first mounting component, and fix the floor keel to the ground through the first mounting component; S3. Assemble the auxiliary keel and ceiling vertical keel with the ceiling keel to form a ceiling frame; S4. Assemble the floor joists, top joists, side joists, partition wall vertical joists, and partition wall horizontal joists to form a partition wall frame, and install socket frames and conduits inside the partition wall frame; S5. Engage the top joists of the partition wall assembly with the auxiliary joists of the ceiling assembly, and connect the bottom joists of the partition wall assembly with the bottom joists. S6. Position the side keels of adjacent partition wall components by overlapping them. S7. Run the wire through a conduit from one socket frame to another socket frame; S8. Fill the interior of the ceiling frame and partition wall frame with rock wool; S9. Double-layer fireproof boards are installed on the outer surfaces of the ceiling components, partition wall components, and floor lining components, with the socket holes on the fireproof boards corresponding to the positions of the socket frames. S10. Securely connect the ceiling assembly, partition wall assembly, floor assembly, and double-layer fireproof board using the second mounting component.
[0014] One of the above technical solutions has the following beneficial effects: (1) The top and bottom positioning, interlocking, bottom insertion and overall fixing structure are adopted, which ensures accurate installation and high assembly efficiency, eliminates the gap between the top and bottom assembly, and improves the integrity and airtightness of the wall.
[0015] (2) The top concave-convex structure realizes automatic alignment and fitting seal, increases the contact area, improves the connection strength, forms multi-level barrier, and enhances sound insulation and smoke isolation performance.
[0016] (3) The bottom plug fits firmly, forming a concealed wiring channel along the ground keel and the ground keel, eliminating the need for slotting and wiring, protecting the wall structure, and improving construction convenience and aesthetics.
[0017] (4) The side keel is positioned by bi-directional overlap, the adjacent units are firmly spliced, the anti-lateral displacement ability is strong, the sealing path is longer, and the cracking, sound leakage and smoke leakage are effectively prevented.
[0018] (5) Rock wool filling improves the fire resistance, sound insulation and heat insulation performance of the wall, meeting the requirements of high safety and high comfort.
[0019] (6) The double-layer fireproof board has a rigid bottom support, so it is not suspended or warped; the staggered stepped laying improves the sealing, fireproof and sound insulation effects, and the socket hole is accurately aligned. Attached Figure Description
[0020] Figure 1 This is a structural diagram of a prefabricated gypsum board partition wall; Figure 2 This is an exploded diagram of a prefabricated gypsum board partition wall; Figure 3 yes Figure 1 Vertical cross-sectional view; Figure 4 yes Figure 3 A magnified view of a section at point A in the middle; Figure 5 yes Figure 3 A magnified view of a section at point B in the middle; Figure 6 yes Figure 3 A magnified view of a section at point C; Figure 7 yes Figure 1 Horizontal cross-section diagram; Figure 8 yes Figure 7 A magnified view of a section at point D; Figure 9 This is a cross-sectional schematic diagram of the auxiliary keel in a prefabricated gypsum board partition wall; Figure 10 This is a cross-sectional schematic diagram of the top joists in a prefabricated gypsum board partition wall; Figure 11 This is a cross-sectional schematic diagram of a prefabricated gypsum board partition wall along the ground joists; Figure 12 This is a cross-sectional schematic diagram of the side keel in a prefabricated gypsum board partition wall; Figure 13 This is a cross-sectional schematic diagram of the ground keel in a prefabricated gypsum board partition wall; In the attached diagram: ceiling component 1, ceiling frame 11, auxiliary keel 111, ceiling keel 112, ceiling vertical keel 113, ceiling mounting hole 114, ceiling body 12; Partition wall component 2, partition wall frame 21, top joist 211, bottom joist 212, bottom joist body 2121, U-shaped slot 2122, bottom side wing 2123, side joist 213, side joist body 2131, first overlapping edge 2132, second overlapping edge 2133, side wing 2134, partition wall vertical stud 214, partition wall horizontal stud 215, partition wall bottom stud 216, partition wall main body 22, socket structure 23, socket frame 231, conduit 232; 3. Ground transformer assembly; 31. Ground transformer keel; 32. U-shaped mounting groove; 33. Ground transformer mounting hole; 34. Ground transformer side wing; Decorative component 4, fireproof board 41, socket hole 42; First mounting component 5; Second mounting component 6. Detailed Implementation
[0021] The technical solution of the present invention will be further described below with reference to the accompanying drawings and specific embodiments.
[0022] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0023] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, unless otherwise stated, "a plurality of" means two or more.
[0024] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0025] A prefabricated gypsum board partition wall includes a ceiling assembly 1, a partition wall assembly 2, and a floor assembly 3; The top surface of the ceiling assembly 1 is fixed to the ceiling by the first mounting member 5, the floor assembly 3 is fixed to the ground by the first mounting member 5, and the partition wall assembly 2 is disposed between the ceiling assembly 1 and the floor assembly 3. The top surface of the partition wall component 2 is interlocked with the bottom surface of the ceiling component 1, and the bottom surface of the partition wall component 2 is plugged into the floor component 3. The outer surfaces of the ceiling assembly 1, partition wall assembly 2 and floor assembly 3 are all covered with decorative components 4; The ceiling assembly 1, partition wall assembly 2, floor assembly 3, and decorative assembly 4 are all fixedly connected by a second mounting component 6.
[0026] like Figure 1-2As shown, this technical solution consists of a ceiling assembly 1, a partition wall assembly 2, a floor joist assembly 3, and a decorative assembly 4. The ceiling assembly 1 is fixed to the ceiling via a first mounting bracket 5, and the floor joist assembly 3 is fixed to the ground via the first mounting bracket 5, forming an upper and lower positioning reference. The partition wall assembly 2 is placed between the two, with its top interlocking with the ceiling assembly 1 for quick alignment, and its bottom interlocking with the floor joist assembly 3 for limited installation, effectively avoiding assembly gaps between the top and bottom, and improving installation efficiency and positioning accuracy. The decorative assembly 4 covers the outer side of each component and is locked together via a second mounting bracket 6, forming an integrated load-bearing structure with the ceiling, partition wall, floor joist, and decorative panel, improving the overall rigidity and stability of the wall, while ensuring airtightness and continuity.
[0027] To further explain, the ceiling assembly 1 includes a ceiling frame 11 and a ceiling body 12, with the ceiling body 12 filling the interior of the ceiling frame 11; The ceiling frame 11 includes an auxiliary keel 111, which is located at the bottom edge of the ceiling frame 11. The partition wall assembly 2 includes a partition wall frame 21 and a partition wall body 22, wherein the partition wall body 22 is filled inside the partition wall frame 21; The partition frame 21 includes a top joist 211, which is located at the top edge of the partition frame 21. The auxiliary keel 111 and the top keel 211 have concave and convex structures on their adjacent sides, and the auxiliary keel 111 and the top keel 211 abut against each other.
[0028] like Figure 2 As shown, the ceiling assembly 1 consists of a ceiling frame 11 and an internally filled ceiling body 12, while the partition wall assembly 2 consists of a partition wall frame 21 and an internally filled partition wall body 22, achieving a layered function of load-bearing frame and sound insulation and fireproofing core material. Figure 9 As shown, the bottom edge of the ceiling frame 11 is equipped with an auxiliary keel 111, such as... Figure 10 As shown, the top edge of the partition frame 21 is provided with a top joist 211, and both have concave and convex contact surfaces, which automatically engage and limit the position during assembly, as shown. Figure 5 As shown, it can quickly locate and reduce on-site calibration, increase the contact area to improve connection strength, and form a stepped sealing surface to block the transmission paths of air, smoke and sound, thereby improving the airtightness of the partition wall.
[0029] To further explain, the partition wall frame 21 also includes a ground joist 212, which is located at the bottom edge of the partition wall frame 21; The ground keel 212 includes a ground keel body 2121, the ground keel body 2121 has a U-shaped cross section and forms a U-shaped slot 2122, and the ground keel body 2121 has ground wing 2123 extending in opposite directions on both sides, and the two ground wing 2123 are arranged perpendicular to the side of the ground keel body 2121. The ground anchor assembly 3 includes a ground anchor keel 31. The ground anchor keel 31 has a concave cross section and forms a U-shaped mounting groove 32. Multiple ground anchor mounting holes are opened at intervals at the bottom of the U-shaped mounting groove 32. The two sides of the ground anchor keel 31 are bent inward to form ground anchor side wings 33. The two ground anchor side wings 33 are set perpendicular to the side of the ground anchor keel 31. The lower sides of the two ground joists 33 are in contact with the ground and are fixed by the ground joist mounting holes through the first mounting member 5. The ground joist 212 is inserted into the outside of the ground joist 31 through the U-shaped slot 2122, and the lower sides of the two ground joists 2123 are in contact with the ground.
[0030] like Figure 11 As shown, the bottom of the partition frame 21 is provided with a ground joist 212. The ground joist body 2121 is U-shaped and forms a U-shaped slot 2122. Ground wing 2123 is provided on both sides for installation close to the ground; as shown Figure 13 As shown, the ground transformer assembly 3 is provided with a ground transformer keel 31, forming a U-shaped mounting groove 32 and having ground transformer mounting holes, and ground transformer side wings 33 on both sides for ground mounting. Figure 6 As shown, the ground keel 212 is sleeved onto the outside of the ground keel through the U-shaped slot 2122 to achieve gapless insertion and positioning at the bottom; at the same time, the first mounting piece 5, which is pre-positioned and installed on the ground, is inserted and fixed to the ground keel 31 through the ground mounting hole to ensure that the ground keel 31 is firmly fixed.
[0031] To further explain, the partition frame 21 also includes side keel 213, which is provided on the two sides of the partition frame 21; The side keel 213 includes an integrally formed side keel body 2131, a first overlapping edge 2132, and a second overlapping edge 2133; The side keel body 2131 has side wings 2134 extending in the same direction on both sides, and the partition wall body 22 is filled between the two side wings 2134. The first overlapping edge 2132 is a folded edge formed by bending one of the side wings 2134 of the side keel body 2131 in the opposite direction. The first overlapping edge 2132 is arranged parallel to the side wing 2134, and the length of the first overlapping edge 2132 is longer than the length of the side wing 2134. The second overlapping edge 2133 is an extension edge formed by extending the other side wing 2134 of the side keel body 2131 in the same direction. The second overlapping edge 2133 is arranged parallel to the side wing 2134, and the length of the extension edge is longer than the length of the side wing 2134. When two adjacent partition wall components 2 are assembled, the two adjacent side keels 213 overlap each other, and the outer side of the second overlapping edge 2133 of one side keel body 2131 overlaps the inner side of the first overlapping edge 2132 of the other side keel body 2131.
[0032] like Figure 1-2 As shown, if the actual length of the partition wall is too long, at least two partition wall components 2 need to be assembled. Figure 8 and 12 As shown, when adjacent partition wall components 2 are assembled, the outer side of the second overlapping edge 2133 on one side and the inner side of the first overlapping edge 2132 on the other side fit together to form a two-way overlapping structure. This structure can improve the positioning accuracy of adjacent unit splicing, enhance the overall resistance to lateral displacement and structural stability, and at the same time form a multi-layered tortuous sealing surface, improving the sound insulation, smoke insulation and airtightness, and avoiding cracking, sound leakage and smoke leakage at the splicing point.
[0033] To further explain, the ceiling frame 11 also includes ceiling joists 112 and ceiling vertical joists 113; The ceiling keel 112 has a U-shaped cross section. The middle plate of the ceiling keel 112 is provided with multiple ceiling mounting holes 114 at intervals. The ceiling keel 112 fits the ceiling and is fixed by the first mounting member 5 passing through the ceiling mounting holes 114. The ceiling vertical rib 113 is disposed between the ceiling keel 112 and the auxiliary keel 111 to form the ceiling frame 11.
[0034] like Figure 1-2 As shown in Figure 4, the ceiling joist 112 is U-shaped and has ceiling mounting holes 114. It is firmly fixed to the ceiling by the first mounting piece 5, providing a top reference. The ceiling vertical joist 113 connects the ceiling joist 112 and the auxiliary joist 111 to form a stable ceiling frame 11 structure, ensuring that the top is evenly stressed and does not deform, providing reliable support for the partition wall assembly 2.
[0035] To further explain, the partition frame 21 also includes partition vertical studs 214, partition horizontal studs 215, and partition bottom studs 216; The partition wall vertical stud 214, partition wall horizontal stud 215 and partition wall bottom stud 216 are all U-shaped in cross section. The partition wall vertical stud 214 is vertically arranged between the top joist 211 and the partition wall bottom stud 216. The bottom joist 212 is arranged on the bottom surface of the partition wall bottom stud 216. The partition wall horizontal stud 215 is horizontally arranged between the partition wall vertical stud 214 and the side joist 213. The partition wall assembly 2 also includes a socket structure 23, which is disposed inside the partition wall frame 21. The socket structure 23 includes a socket frame 231 and a conduit 232. The socket frame 231 is disposed on the partition wall crossbeam 215, and the two ends of the conduit 232 are respectively connected to the socket frame 231. The conduit 232 is used for power supply lines to pass through and synchronously connect the socket frames 231 located at both ends.
[0036] like Figure 2-3 As shown, the partition frame 21 consists of a top joist 211, a bottom joist 212, side joists 213, vertical joists 214, and horizontal joists 215, forming a complete load-bearing skeleton. The vertical joists 214 ensure vertical load-bearing capacity, while the horizontal joists 215 enhance lateral stability and provide installation positions for the socket structure 23. The socket frame 231 is installed on the horizontal joists 215 and is connected to the socket frame 231 via conduit 232, allowing wires to be smoothly connected to the sockets located at both ends of the socket frame 231, realizing integrated wiring within the wall and improving aesthetics, functional integration, and ease of construction.
[0037] To further clarify, both the partition wall body 22 and the ceiling body 12 are made of rock wool.
[0038] Both the partition wall body 22 and the ceiling body 12 are filled with rock wool. By utilizing the non-combustible properties and porous structure of rock wool, the fire resistance, sound insulation, heat insulation and thermal insulation performance of the wall are improved, meeting the requirements of building fire protection codes and high sound insulation.
[0039] To further explain, the decorative component 4 includes a double-layered fireproof board 41; The fireproof board 41 has a socket hole 42 at the position corresponding to the socket frame 231; The bottom surfaces of the double-layer fireproof boards 41 abut against the upper surfaces of the side wings 2123 on both sides of the ground joist body 2121. The double-layer fireproof boards 41 can be staggered on the partition wall assembly 2 so that the edges of the double-layer fireproof boards 41 and the edges of the side joists 213 are stepped.
[0040] like Figure 1 and 6As shown, the bottom surface of the double-layer fireproof board 41 is directly supported on the upper surface of the ground-side wing 2123 of the ground joist 212, forming a continuous and flat bottom support surface, preventing the fireproof board 41 from being suspended, warped, or sinking, and improving the flatness of the panel and the stability of the installation. Figure 2 , 5 As shown in Figure 8, the double-layer fireproof boards 41 are laid in an alternating pattern, creating a stepped staggered structure between the panel edges and the side keel edges 213. This increases the contact area between the panel and the keel, improving fixing reliability and reducing the risk of cracking and detachment. Furthermore, it forms a multi-level, tortuous sealing barrier layer, significantly enhancing the wall's sound insulation, smoke insulation, fire resistance, and airtightness, making it particularly suitable for medical and clean spaces with high airtightness requirements. Figure 1-2 As shown, the fireproof board 41 has a reserved socket hole 42, which can be precisely aligned with the internal socket structure 23, facilitating the quick installation of the socket panel and maintaining the integrity and aesthetics of the wall surface.
[0041] To further explain, the first mounting component 5 includes an expansion bolt rod and a bolt; The second mounting component 6 includes screws.
[0042] The first mounting component 5 uses expansion bolts and bolts to fix the ceiling keel 112 and the ground keel to the building structure, ensuring the strength of the foundation connection; the second mounting component 6 uses screws for internal connections such as frame splicing and panel fixing, which are convenient to operate, reliable to lock, and suitable for factory prefabrication and on-site rapid assembly needs.
[0043] An installation process for a prefabricated gypsum board partition wall as described above includes the following steps: S1. Prefabricate ceiling component 1, partition wall component 2, floor component 3 and decorative component 4 in the factory according to the design and construction drawings; S2. Measure and determine the installation position according to the design requirements, install the first mounting component 5 on the ceiling and the ground, fix the ceiling keel 112 to the ceiling through the first mounting component 5, and fix the floor keel 31 to the ground through the first mounting component 5. S3. Assemble the auxiliary keel 111 and the ceiling vertical keel 113 with the ceiling keel 112 to form the ceiling frame 11; S4. Assemble the ground joists 212, top joists 211, side joists 213, partition wall vertical joists 214 and partition wall horizontal joists 215 to form a partition wall frame 21, and install socket frames 231 and conduits 232 inside the partition wall frame 21. S5. Engage the top joists 211 of the partition wall assembly 2 with the auxiliary joists 111 of the ceiling assembly 1, and connect the bottom joists 212 of the partition wall assembly 2 with the bottom joists. S6. Position the side keel 213 of the adjacent partition wall components 2 by overlapping each other; S7. The wire is passed through conduit 232 from one socket frame 231 and then led out to the other socket frame 231; S8. Fill the interior of the ceiling frame 11 and the partition wall frame 21 with rock wool; S9. Double-layer fireproof board 41 is installed on the outer side of ceiling component 1, partition wall component 2, and floor component 3, and the socket hole 42 on the fireproof board 41 corresponds to the position of socket frame 231. S10. The ceiling assembly 1, partition wall assembly 2, floor assembly 3 and double-layer fireproof board 41 are fixedly connected by the second mounting component 6.
[0044] The installation process corresponding to this invention is based on factory prefabrication. First, the top and bottom reference positions are completed, followed by frame assembly, interlocking, side overlap, integrated wiring, rock wool filling, and panel sealing. Finally, the entire structure is locked and fixed. This process enables modular production and dry on-site operation, significantly improving construction efficiency, reducing human error, and ensuring accurate wall dimensions, structural stability, and reliable sealing. It is suitable for large-scale standardized prefabricated partition wall construction scenarios such as hospitals, offices, and clean spaces.
[0045] The technical principles of the present invention have been described above with reference to specific embodiments. These descriptions are merely for explaining the principles of the invention and should not be construed as limiting the scope of protection of the invention in any way. Based on this explanation, those skilled in the art can readily conceive of other specific embodiments of the invention without inventive effort, and these equivalent variations or substitutions are all included within the scope defined by the claims of this application.
Claims
1. A prefabricated gypsum board partition wall, characterized in that, Includes ceiling components (1), partition wall components (2) and floor lining components (3); The top surface of the ceiling assembly (1) is fixed to the ceiling by the first mounting component (5), the floor assembly (3) is fixed to the ground by the first mounting component (5), and the partition wall assembly (2) is located between the ceiling assembly (1) and the floor assembly (3). The top surface of the partition wall assembly (2) and the bottom surface of the ceiling assembly (1) are connected by a tongue-and-groove engagement, and the bottom surface of the partition wall assembly (2) and the floor assembly (3) are connected by a plug-in connection. The outer surfaces of the ceiling assembly (1), partition wall assembly (2) and floor assembly (3) are all covered with decorative components (4); The ceiling assembly (1), partition wall assembly (2), floor assembly (3) and decorative assembly (4) are all fixedly connected by a second mounting component (6).
2. The prefabricated gypsum board partition wall according to claim 1, characterized in that, The ceiling assembly (1) includes a ceiling frame (11) and a ceiling body (12), wherein the ceiling body (12) is filled inside the ceiling frame (11); The ceiling frame (11) includes an auxiliary keel (111), which is located at the bottom edge of the ceiling frame (11). The partition wall assembly (2) includes a partition wall frame (21) and a partition wall body (22), wherein the partition wall body (22) is filled inside the partition wall frame (21); The partition frame (21) includes a top joist (211), which is located at the top edge of the partition frame (21); The auxiliary keel (111) and the top keel (211) have concave and convex structures on their adjacent sides, and the auxiliary keel (111) and the top keel (211) abut against each other.
3. A prefabricated gypsum board partition wall according to claim 2, characterized in that, The partition frame (21) also includes a ground joist (212), which is located at the bottom edge of the partition frame (21); The ground keel (212) includes a ground keel body (2121), the ground keel body (2121) has a U-shaped cross section and forms a U-shaped slot (2122), and the ground keel body (2121) has ground wing (2123) extending in opposite directions on both sides, and the two ground wing (2123) are arranged perpendicular to the side of the ground keel body (2121); The ground anchor assembly (3) includes a ground anchor keel (31), the ground anchor keel (31) has a concave cross section and forms a U-shaped mounting groove (32), the bottom of the U-shaped mounting groove (32) has multiple ground anchor mounting holes spaced apart, the two sides of the ground anchor keel (31) are bent inward to form ground anchor side wings (33), and the two ground anchor side wings (33) are set perpendicular to the side of the ground anchor keel (31); The lower sides of the two ground joists (33) are in contact with the ground and are fixed by the ground joist mounting holes through the first mounting member (5). The ground joist (212) is inserted into the outside of the ground joist (31) through the U-shaped slot (2122). The lower sides of the two ground joists (2123) are in contact with the ground.
4. A prefabricated gypsum board partition wall according to claim 2, characterized in that, The partition frame (21) also includes side joists (213), which are located on the two sides of the partition frame (21); The side keel (213) includes an integrally formed side keel body (2131), a first overlapping edge (2132), and a second overlapping edge (2133). The side keel body (2131) has side wings (2134) extending in the same direction on both sides, and the partition wall body (22) is filled between the two side wings (2134). The first overlapping edge (2132) is a folded edge formed by bending one of the side wings (2134) of the side keel body (2131) in the opposite direction. The first overlapping edge (2132) is arranged parallel to the side wing (2134), and the length of the first overlapping edge (2132) is longer than the length of the side wing (2134). The second overlapping edge (2133) is an extension edge formed by extending the other side wing (2134) of the side keel body (2131) in the same direction. The second overlapping edge (2133) is arranged parallel to the side wing (2134), and the length of the extension edge is longer than the length of the side wing (2134). When two adjacent partition wall components (2) are assembled, the two adjacent side keels (213) overlap each other, and the outer side of the second overlapping edge (2133) of one side keel body (2131) overlaps the inner side of the first overlapping edge (2132) of the other side keel body (2131).
5. A prefabricated gypsum board partition wall according to claim 2, characterized in that, The ceiling frame (11) also includes ceiling joists (112) and ceiling vertical joists (113). The ceiling keel (112) has a U-shaped cross section. The middle plate of the ceiling keel (112) is provided with multiple ceiling mounting holes (114) at intervals. The ceiling keel (112) fits the ceiling and is fixed by the first mounting component (5) passing through the ceiling mounting holes (114). The ceiling vertical rib (113) is disposed between the ceiling keel (112) and the auxiliary keel (111) to form the ceiling frame (11).
6. A prefabricated gypsum board partition wall according to claim 5, characterized in that, The partition frame (21) also includes partition vertical studs (214), partition horizontal studs (215) and partition bottom studs (216). The cross-sectional shape of the partition wall vertical stud (214), partition wall horizontal stud (215) and partition wall bottom stud (216) is U-shaped. The partition wall vertical stud (214) is vertically arranged between the top joist (211) and the partition wall bottom stud (216). The bottom joist (212) is arranged on the bottom surface of the partition wall bottom stud (216). The partition wall horizontal stud (215) is horizontally arranged between the partition wall vertical stud (214) and the side joist (213). The partition wall assembly (2) also includes a socket structure (23), which is located inside the partition wall frame (21). The socket structure (23) includes a socket frame (231) and a conduit (232). The socket frame (231) is set on the partition wall crossbeam (215), and the two ends of the conduit (232) are respectively connected to the socket frame (231). The conduit (232) is used for power supply lines to be run through to synchronously connect the socket frames (231) located at both ends.
7. A prefabricated gypsum board partition wall according to claim 2, characterized in that, The partition wall body (22) and the ceiling body (12) are both made of rock wool.
8. A prefabricated gypsum board partition wall according to claim 3, characterized in that, The decorative component (4) includes a double-layer fireproof board (41). The fireproof board (41) has a socket hole (42) at the position corresponding to the socket frame (231); The bottom surfaces of the double-layer fireproof boards (41) abut against the upper surfaces of the side wings (2123) on both sides of the ground joist body (2121). The double-layer fireproof boards (41) can be staggered on the partition wall assembly (2) so that the edges of the double-layer fireproof boards (41) and the edges of the side joists (213) are stepped.
9. A prefabricated gypsum board partition wall according to claim 2, characterized in that, The first mounting component (5) includes an expansion bolt rod and a bolt; The second mounting component (6) includes screws.
10. An installation process for a prefabricated gypsum board partition wall as described in any one of claims 2-9, characterized in that, Includes the following steps: S1. Based on the design and construction drawings, prefabricate the ceiling components (1), partition wall components (2), floor components (3), and decorative components (4) in the factory. S2. Measure and determine the installation position according to the design requirements, install the first installation component (5) on the ceiling and the ground, fix the ceiling keel (112) to the ceiling through the first installation component (5), and fix the floor keel (31) to the ground through the first installation component (5); S3. Assemble the auxiliary keel (111) and ceiling vertical keel (113) with the ceiling keel (112) to form a ceiling frame (11). S4. Assemble the ground joists (212), top joists (211), side joists (213), partition wall vertical joists (214) and partition wall horizontal joists (215) to form a partition wall frame (21), and install socket frames (231) and conduits (232) inside the partition wall frame (21). S5. Engage the top joists (211) of the partition wall assembly (2) with the auxiliary joists (111) of the ceiling assembly (1), and insert the bottom joists (212) of the partition wall assembly (2) with the bottom joists. S6. Position the side keel (213) of the adjacent partition wall components (2) by overlapping each other; S7. The wire is run through a conduit (232) from one socket frame (231) and then led out to the other socket frame (231); S8. Fill the interior of the ceiling frame (11) and the partition wall frame (21) with rock wool; S9. Double-layer fireproof board (41) is installed on the outer side of the ceiling assembly (1), partition wall assembly (2), and floor assembly (3), and the socket hole (42) on the fireproof board (41) corresponds to the position of the socket frame (231); S10. The ceiling assembly (1), partition wall assembly (2), floor assembly (3) and double-layer fireproof board (41) are fixedly connected by the second mounting component (6).