Display screen testing system and display screen testing methods

Abstract

This invention relates to the field of flat panel display product testing, and discloses a display screen testing system and a display screen testing method. The display screen testing system includes a base, a universal stage, a multi-axis motion module, a CCD module, a light source module, a detection module, a circuit connection module, and a controller. The controller is electrically connected to the multi-axis motion module, CCD module, light source module, detection module, and circuit connection module. This solution, by using a universal stage, can meet the needs of different types and sizes of products to be tested, and can realize the testing of multiple products to be tested on the same stage, improving the overall applicability of the system. At the same time, the multi-axis motion module adjusts the horizontal and vertical orientation of the products to be tested, thereby improving the accuracy of the test. It can be seen that this solution, through the cooperation between the modules, can achieve overall controllability of the testing process and is applicable to the testing of a variety of products to be tested.

Description

Technical Field

[0001] This invention relates to the field of flat panel display product testing, and more particularly to a testing system and method for a display screen. Background Technology

[0002] In the flat panel display industry, every product undergoes testing processes such as lamp illumination testing before shipment. Depending on the product, different products often require specially designed mounting fixtures and lamp igniters for fixation and testing. Currently, there are various lamp illumination testing methods for flat panel display products on the market, and the corresponding fixtures are mostly custom-made. This makes it difficult to quickly adapt and share fixtures for different sizes and models, or some require modifications and adjustments to the equipment structure to meet the requirements of different sizes and models, resulting in significant time spent on adjustments and impacting production efficiency. Furthermore, most testing fixtures have a single layout for testing methods, failing to form modular combinations, and the control connections between various mechanisms and devices vary.

[0003] Therefore, the industry urgently needs to solve the technical problem that most platforms are dedicated platform fixtures, which are dedicated to specific machines and cannot meet the needs of sharing between different types of products, different sizes, and different machines. Summary of the Invention

[0004] The present invention aims to solve at least one problem mentioned in the background art. To this end, the present invention proposes a display screen testing system and a display screen testing method, wherein the display screen testing system is applicable to the testing of flat panel display products of different models and sizes.

[0005] According to a first aspect of the present invention, a display screen inspection system includes a base, a universal stage, a multi-axis motion module, a CCD module, a light source module, a detection module, a circuit connection module, and a controller. The base includes a base body and mounting brackets disposed on both sides of the base body. The universal stage is disposed at both ends on the two mounting brackets and is used to support the product to be inspected. The multi-axis motion module is used to adjust the position of the universal stage. The CCD module is used to adjust the position of the product to be inspected and to perform position compensation. The light source module can switch light sources. The detection module can capture the image of the product to be inspected. The circuit connection module is used to electrically connect to the product to be inspected. The controller is electrically connected to the multi-axis motion module, the CCD module, the light source module, the detection module, and the circuit connection module.

[0006] This solution utilizes a universal platform to accommodate products of different types and sizes, enabling the testing of multiple products on the same platform and improving the overall applicability of the system. Simultaneously, the multi-axis motion module adjusts the horizontal and vertical alignment of the products under test, thereby enhancing testing accuracy. Therefore, this solution, through the collaborative efforts of its modules, achieves overall controllability of the testing process and is applicable to the testing of a wide variety of products.

[0007] According to another embodiment of the present invention, the universal platform includes a support frame, the support frame having a hollowed-out portion in the middle, and guide rail assemblies correspondingly arranged on both sides of the support frame. Two adjustable support members are provided on the guide rail assemblies, and the adjustable support members are used to fix the product to be tested.

[0008] According to another embodiment of the present invention, the adjustable support includes a main body and an adsorption part disposed in the middle of the main body, wherein the adsorption part is provided with a vacuum adsorption port.

[0009] According to another embodiment of the present invention, the guide rail assembly and the adjustable support are arranged perpendicular to each other.

[0010] According to another embodiment of the present invention, the multi-axis motion module includes a first motion axis, a second motion axis and a third motion axis, wherein the first motion axis and the second motion axis are arranged perpendicularly to each other in the horizontal direction, and the third motion axis is arranged in the vertical direction.

[0011] According to another embodiment of the present invention, the circuit connection module includes a fixing component, an adapter plate, and a pin assembly, the pin assembly being used to connect the circuit of the product to be tested.

[0012] According to another embodiment of the present invention, the detection module includes a plurality of detection cameras, which are capable of capturing the product to be detected on the universal platform.

[0013] According to another embodiment of the present invention, the detection module further includes a fixing member for fixing the detection camera to the mounting bracket.

[0014] According to another embodiment of the present invention, a positioning module is further included, the positioning module including a mounting component and a positioning camera, the two ends of the mounting component being respectively connected to the mounting frame, and the positioning camera being disposed on the mounting component.

[0015] A method for detecting a display screen according to a second aspect embodiment of the present invention, using any of the display screen detection systems described above, specifically includes the following steps:

[0016] Provide one item to be tested;

[0017] The part to be tested is placed on the universal stage and fixed.

[0018] The multi-axis motion module drives the universal stage to move until the product to be tested is electrically connected to the circuit connection module.

[0019] The light source module switches the light beam;

[0020] The detection module captures images of the product to be detected.

[0021] The controller identifies and judges the captured images.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] This invention discloses a display screen testing system and a display screen testing method. The display screen testing system includes a base, a universal stage, a multi-axis motion module, a CCD module, a light source module, a detection module, a circuit connection module, and a controller. The base includes a base body and mounting brackets disposed on both sides of the base body. The universal stage is mounted on two mounting brackets at both ends and is used to support the product to be tested. The multi-axis motion module is used to adjust the position of the universal stage. The CCD module is used to adjust the position of the product to be tested and to perform position compensation. The light source module can switch light sources. The detection module can capture the image of the product to be tested. The circuit connection module is used to electrically connect to the product to be tested. The controller is electrically connected to the multi-axis motion module, the CCD module, the light source module, the detection module, and the circuit connection module. This solution utilizes a universal platform to accommodate products of different types and sizes, enabling the testing of multiple products on the same platform and improving the overall applicability of the system. Simultaneously, the multi-axis motion module adjusts the horizontal and vertical alignment of the products under test, thereby enhancing testing accuracy. Therefore, this solution, through the collaborative efforts of its modules, achieves overall controllability of the testing process and is applicable to the testing of a wide variety of products.

[0024] Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0025] The accompanying drawings are for illustrative purposes only and are not intended to limit the invention. Furthermore, the same reference numerals denote the same parts throughout the drawings. In the drawings:

[0026] Figure 1 A schematic diagram of an embodiment of the display screen detection system provided in this application;

[0027] Figure 2Another schematic diagram of an embodiment of the display screen detection system provided in this application;

[0028] Figure 3 Another schematic diagram of an embodiment of the display screen detection system provided in this application;

[0029] Figure 4 A schematic diagram of an embodiment of a universal platform for the display screen testing system provided in this application;

[0030] Figure 5 Another schematic diagram of an embodiment of the display screen detection system provided in this application;

[0031] Figure 6 A flowchart illustrating the testing method for the display screen provided in this application;

[0032] The markings in the diagram mean:

[0033] 100. Display screen detection system;

[0034] 110. Base; 111. Base body; 112. Mounting bracket;

[0035] 120. General-purpose platform; 121. Support frame; 122. Hollowed-out section; 123. Guide rail assembly;

[0036] 124. Adjustable support component; 1241. Main body; 1242. Adsorption section; 1243. Vacuum adsorption port;

[0037] 130. Multi-axis motion module; 131. First motion axis; 132. Second motion axis;

[0038] 133. Third motion axis;

[0039] 140. CCD module;

[0040] 150. Light source module;

[0041] 160. Detection module; 161. Detection camera; 162. Fixture;

[0042] 170. Circuit connection module; 171. Fixing assembly; 172. Adapter board; 173. Pin assembly;

[0043] 180. Controller;

[0044] 190. Positioning module; 191. Mounting component; 192. Positioning camera. Detailed Implementation

[0045] Embodiments of the present invention are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0046] In the description of this invention, it should be understood that features specified as "first" or "second" may explicitly or implicitly include one or more of those features. In the description of this invention, unless otherwise stated, "a plurality of" means two or more.

[0047] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0048] To illustrate the display screen testing system and method provided in this application, the following detailed description is provided in conjunction with the accompanying drawings and textual descriptions of the embodiments.

[0049] The following is for reference. Figures 1-5 A detection system 100 for a display screen according to an embodiment of the first aspect of the present invention is described, such as Figures 1-5As shown, the display screen detection system 100 includes a base 110, a universal stage 120, a multi-axis motion module 130, a CCD (charge coupled device) module 140, a light source module 150, a detection module 160, a circuit connection module 170, and a controller 180. The base 110 includes a base body 111 and mounting brackets 112 disposed on both sides of the base body 111. It can be understood that the base body 111 is used to support the entire system. The universal stage 120, multi-axis motion module 130, CCD module 140, light source module 150, detection module 160, circuit connection module 170, and controller 180 are installed and fixed through the base body 111 and mounting brackets 112. Furthermore, the universal stage 120... The two ends of 0 are respectively set on two mounting brackets 112. The universal stage 120 is used to carry the product to be tested. It can be understood that the universal stage 120 can be used for at least two different structures, thereby meeting the testing needs of multiple products. Furthermore, the multi-axis motion module 130 is used to adjust the position of the universal stage 120, so that after the product to be tested is placed on the universal stage 120, it moves to the corresponding position for circuit connection and then testing. Furthermore, the CCD module 140 is used to adjust the position of the product to be tested and to perform position compensation. It can be understood that due to possible deviations in the placement position... Corrections are needed before testing to avoid interfering with the results. Furthermore, the light source module 150 can switch light sources, achieving different screen detection effects through different image switching. Furthermore, the detection module 160 can capture the image of the product under test, transmitting the captured display image to the controller 180. Furthermore, the circuit connection module 170 is used for electrical connection with the product under test. By connecting the circuit of the product under test to the circuit connection module 170, the screen of the product under test can be illuminated. Furthermore, the controller 180 and... The multi-axis motion module 130, CCD module 140, light source module 150, detection module 160, and circuit connection module 170 are electrically connected. This solution, by using a universal stage 120, can meet the needs of different types and sizes of products to be tested, and can realize the testing of multiple products on the same stage, improving the overall applicability of the system. At the same time, the multi-axis motion module 130 adjusts the horizontal and verticality of the products to be tested, thereby improving the accuracy of the test. It can be seen that this solution, through the cooperation between the modules, can achieve overall controllability of the testing process and is applicable to the testing of a variety of products.

[0050] It should be noted that the universal stage 120 is a structure with an adjustable bearing area size. As long as it can clamp products of various models and sizes, it is acceptable. No specific limitations are made here.

[0051] It should be noted that the product to be tested can be a display screen, a touch screen, or a display module, etc., in the field of flat panel displays.

[0052] According to one embodiment of the present invention, such as Figure 4 and Figure 5 As shown, the universal stage 120 includes a support frame 121. Furthermore, the support frame 121 has a hollow section 122 in the middle, which allows light to directly illuminate the fixed product to be tested for subsequent testing. Furthermore, guide rail assemblies 123 are provided on both sides of the support frame 121. Two adjustable support members 124 are provided on the guide rail assembly 123. The adjustable support members 124 are used to fix the product to be tested. The guide rail assembly 123 realizes the movement and fixation of the adjustable support members 124, so that the universal stage 120 can meet the needs of bearing and fixing products of different sizes to be tested.

[0053] It should be noted that in some other embodiments, the guide rail assembly 123 may be provided with only one adjustable support member 124, in which case the product to be tested is fixed by a single adjustable support member 124. Alternatively, in some other embodiments, the guide rail assembly 123 may be provided with only three or more adjustable support members 124, in which case the product to be tested is fixed by multiple adjustable support members 124 together.

[0054] According to one embodiment of the present invention, such as Figure 4 As shown, the adjustable support 124 includes a main body 1241 and an adsorption part 1242 disposed in the middle of the main body 1241. The adsorption part 1242 is provided with a vacuum adsorption port 1243. It can be understood that the product to be tested is adsorbed and fixed by vacuum adsorption.

[0055] It should be noted that the number of vacuum adsorption ports 1243 can be set according to different usage scenarios. For example, the number of vacuum adsorption ports 1243 can be 1-10. Furthermore, the number of vacuum adsorption ports 1243 on different support parts can be the same or different.

[0056] According to one embodiment of the present invention, such as Figure 4 As shown, the guide rail assembly 123 and the adjustable support 124 are set in mutually perpendicular directions. It can be understood that by setting the directions of the guide rail assembly 123 and the adjustable support 124 to be mutually perpendicular, the adjustable support 124 can be adjusted on the guide rail assembly 123.

[0057] According to one embodiment of the present invention, such as Figure 4 and Figure 5As shown, the multi-axis motion module 130 includes a first motion axis 131, a second motion axis 132, and a third motion axis 133. The first motion axis 131 and the second motion axis 132 are arranged perpendicularly to each other in the horizontal direction, and the third motion axis 133 is arranged in the vertical direction. It can be understood that the first motion axis 131, the second motion axis 132, and the third motion axis 133 can realize the adjustment and movement of the universal stage 120 in the XYZ directions, thereby realizing the position adjustment until the detection requirements are met.

[0058] According to one embodiment of the present invention, such as Figure 5 As shown, the circuit connection module 170 includes a fixing component 171, an adapter plate 172, and a pin assembly 173. It can be understood that the adapter plate 172 is used to connect with the product under test to realize some functions, and the pin assembly 173 is used to connect the circuit of the product under test, thereby realizing functions such as screen lighting and control.

[0059] According to one embodiment of the present invention, such as Figure 5 As shown, the detection module 160 includes multiple detection cameras 161. The detection cameras 161 can capture images of the product to be inspected on the universal stage 120 and transmit the captured images to the controller 180 for analysis. Furthermore, the detection module 160 can be positioned above the circuit connection module 170, the universal stage 120, the multi-axis motion module 130, and the light source module 150 to facilitate image detection.

[0060] According to one embodiment of the present invention, such as Figure 4 and Figure 5 As shown, the detection module 160 also includes a fixing member 162, which is used to fix the detection camera 161 to the mounting bracket 112. Specifically, the two ends of the fixing member 162 are fixed and connected to the mounting bracket 112 respectively. Furthermore, the fixing member 162 is horizontally set on the mounting bracket 112 to achieve better fixation of the detection module 160.

[0061] According to one embodiment of the present invention, such as Figure 2 As shown, the display screen detection system 100 also includes a positioning module 190. Specifically, the positioning module 190 includes a mounting component 191 and a positioning camera 192. The two ends of the mounting component 191 are respectively connected to the mounting bracket 112, and the positioning camera 192 is set on the mounting component 191 to determine the position of the product to be tested after installation.

[0062] The following is for reference. Figure 6 A method for detecting a display screen according to an embodiment of the second aspect of the present invention is described, such as... Figure 6 As shown, a display screen detection system 100 according to a first aspect embodiment of the present invention specifically includes the following steps:

[0063] Step S100: Provide a sample to be tested.

[0064] Specifically, the products to be tested can be products in the flat panel display field, such as displays, touch screens, or display modules.

[0065] Step S200: Place the part to be tested on the universal stage 120 and fix it.

[0066] Specifically, the universal platform 120 is a structure with adjustable bearing area size. It is only necessary to be able to clamp products of various models and sizes. No specific limitations are made here.

[0067] Step S300: The multi-axis motion module 130 drives the universal stage 120 to move until the product to be tested is electrically connected to the circuit connection module 170.

[0068] Specifically, by moving the multi-axis motion module 130 in the XYZ directions, the general stage 120 and the product to be tested on it can be moved to a suitable position, thereby enabling circuit connection and screen lighting.

[0069] Step S400: The light source module 150 switches the light source.

[0070] Specifically, by switching the light source, different screen images can be switched, thereby meeting different testing requirements.

[0071] Step S500: The detection module 160 captures the image of the product to be detected.

[0072] Specifically, after the detection module 160 captures the image, it transmits it to the controller 180 for further operation.

[0073] Step S600: The controller 180 identifies and judges the captured image.

[0074] Specifically, after the controller 180 identifies and judges the data, it can output the corresponding detection report and conclusion.

[0075] The above-described display screen detection system and display screen detection method provided in this application are preferred embodiments and should not be construed as limiting the scope of protection of this application. Those skilled in the art should know that various improvements or substitutions can be made without departing from the concept of this application, and all improvements or substitutions should be within the scope of protection of this application, that is, the scope of protection of this application should be determined by the claims.

[0076] Where there is no conflict, the above embodiments and features described herein can be combined with each other.

Claims

1. A display screen detection system, characterized in that, include: The base includes a base body and mounting brackets disposed on both sides of the base body; A universal platform, with its two ends mounted on the two mounting brackets, is used to support the product to be tested; A multi-axis motion module, wherein the multi-axis motion module is used to adjust the position of the universal platform; The CCD module is used to adjust the position of the product to be tested and to perform position compensation. A light source module, which can switch light sources; The detection module can capture images of the product to be detected. A circuit connection module, the circuit connection module being used for electrical connection with the product to be tested; The controller is electrically connected to the multi-axis motion module, the CCD module, the light source module, the detection module, and the circuit connection module.

2. The display screen detection system as described in claim 1, characterized in that, The universal platform includes a support frame with a hollowed-out section in the middle. Guide rail assemblies are provided on both sides of the support frame, and two adjustable support members are provided on the guide rail assemblies. The adjustable support members are used to fix the product to be tested.

3. The display screen detection system as described in claim 2, characterized in that, The adjustable support includes a main body and an adsorption part disposed in the middle of the main body, and the adsorption part is provided with a vacuum adsorption port.

4. The display screen detection system as described in claim 2, characterized in that, The guide rail assembly and the adjustable support are positioned perpendicular to each other.

5. The display screen detection system as described in claim 1, characterized in that, The multi-axis motion module includes a first motion axis, a second motion axis, and a third motion axis. The first motion axis and the second motion axis are arranged perpendicularly to each other in the horizontal direction, and the third motion axis is arranged in the vertical direction.

6. The display screen detection system as described in claim 1, characterized in that, The circuit connection module includes a fixing component, an adapter plate, and a pin assembly, the pin assembly being used to connect the circuit of the product to be tested.

7. The display screen detection system as described in claim 1, characterized in that, The detection module includes multiple detection cameras, which are capable of capturing the product to be detected on the universal platform.

8. The display screen detection system as described in claim 7, characterized in that, The detection module also includes a fixing component for fixing the detection camera to the mounting bracket.

9. The display screen detection system as described in claim 1, characterized in that, It also includes a positioning module, which includes a mounting component and a positioning camera. The two ends of the mounting component are respectively connected to the mounting frame, and the positioning camera is mounted on the mounting component.

10. A method for detecting a display screen, characterized in that, The detection system for the display screen according to any one of claims 1-9 includes: Provide one item to be tested; The part to be tested is placed on the universal stage and fixed. The multi-axis motion module drives the universal stage to move until the product to be tested is electrically connected to the circuit connection module. The light source module switches the light beam; The detection module captures images of the product to be detected. The controller identifies and judges the captured images.

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