A method for monitoring the operating state of a phosphogypsum road construction material mixing plant

By combining current change rate and temperature difference in the phosphogypsum road construction material mixing equipment, and using fuzzy C-means clustering and extended Kalman filtering algorithms to dynamically adjust the state observer, the false alarm problem of equipment operation status monitoring was solved, achieving a balance between equipment safety and production continuity.

CN122401650APending Publication Date: 2026-07-17HUBEI CHANG YAOXIN MATERIALS LIMITED BY SHARE
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
HUBEI CHANG YAOXIN MATERIALS LIMITED BY SHARE
Filing Date
2026-03-23
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies cannot monitor the operating status of phosphogypsum road construction material mixing equipment in real time and accurately, leading to false alarms and unplanned shutdowns, and failing to balance equipment safety and production continuity.

Method used

By acquiring the main motor current change rate and material temperature difference, and combining the fuzzy C-means clustering model and extended Kalman filter algorithm, the noise matrix of the state observer is dynamically adjusted, and the dynamic safety threshold is calculated to achieve multi-dimensional perception and adaptive monitoring of the equipment's operating status.

Benefits of technology

It improves the real-time performance and accuracy of viscosity coefficient estimation, effectively avoids false alarms and equipment overload damage, and ensures production continuity and equipment safety.

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Abstract

本发明属于设备运行监测技术领域,具体涉及一种磷石膏筑路材料拌合设备运行状态监测方法,包括以下步骤:获取磷石膏筑路材料拌合设备在投料窗口内的主电机电流,依据主电机电流的变化率确定批次理化特征;在连续采样周期获取实时运行数据,实时运行数据包括主电机电流、主轴转速和物料温度;依据相邻采样周期中物料温度的差值确定动态温升特征,并将主电机电流和主轴转速输入聚类模型。本发明有效剥离了正常物料相变波峰与异常抱轴阻力,在不新增硬件传感器的前提下,解决了现有固定阈值监测导致频繁误报和漏报的问题,实现了大型拌合设备的过载早期预警与可靠联动保护。
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