A formulation process for producing degradable eps

By introducing composite degradable masterbatch and compatibilizer into EPS material, combined with the permeation curing process, the rapid disintegration and partial biodegradation of EPS under composting conditions are achieved, solving the problem of traditional EPS being difficult to degrade, and achieving efficient, safe and environmentally friendly results.

CN122404865APending Publication Date: 2026-07-17FOSHAN RUISHENG INVESTMENT CO LTD
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Patent Information

Application Number
CN202610813078.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-06-08
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Traditional EPS materials are difficult to degrade in the natural environment, leading to white pollution. Existing improved technologies have failed to achieve significant disintegration and partial biodegradation under industrial composting conditions.

Method used

The formulation uses expandable polystyrene beads with composite degradation masterbatch, compatibilizer and degradation accelerator. A gradient distribution is formed through the infiltration curing process to ensure that the material disintegrates rapidly under composting conditions. The synergistic effect of PCL, PLA and PBAT and the catalytic effect of metal ions are used to accelerate degradation.

Benefits of technology

Under industrial composting conditions, the biodegradation rate of EPS foam reaches over 25%, and the disintegration rate reaches 90% after 180 days. The molecular weight of residual polystyrene after degradation is significantly reduced, reducing the generation of microplastics, and the compost residue is safe for soil ecology.

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Abstract

本发明公开了一种生产可降解eps的配方工艺,涉及高分子材料领域,包括:可发性聚苯乙烯珠粒,所述可发性聚苯乙烯珠粒为非危险化学品;复合降解母粒,所述复合降解母粒由聚己内酯、聚乳酸与聚己二酸‑对苯二甲酸丁二酯复合制成;增容剂;发泡成核剂;降解促进剂;从原料源头消除了易燃易爆风险,配以复合降解母粒及特定增容剂与降解促进剂,经包覆和渗透熟化工艺,使制得的EPS泡沫在工业堆肥条件下能够快速崩解并发生部分生物降解,残留聚苯乙烯分子量大幅降低,有效减少微塑料生成,且堆肥残留物呈中性,对土壤生态安全。
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