Maintenance-free prestressed CFRP-plate steel cylinder concrete pipe and method for producing the same

By using asymmetric trapezoidal CFRP plates and a high-ductility concrete protective layer in prestressed steel cylinder concrete pipes, the problems of easy fracture and warping deformation of carbon fiber composite materials are solved, improving the durability of the pipeline and reducing operation and maintenance costs.

CN122407877APending Publication Date: 2026-07-17TSINGHUA UNIVERSITY

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
TSINGHUA UNIVERSITY
Filing Date
2026-04-30
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing prestressed steel cylinder concrete pipes, carbon fiber composite reinforcement is prone to breakage and the ends of the plates are prone to warping and deformation, resulting in poor durability and high operation and maintenance costs.

Method used

The system employs CFRP sheets with an asymmetric trapezoidal cross section and a high-ductility concrete protective layer, combined with a composite material reinforcement layer, to ensure stable prestress transfer and prevent warping deformation. The external protective layer possesses crack resistance and self-healing properties.

Benefits of technology

It improves the structural stability and durability of prestressed steel cylinder concrete pipes, reduces maintenance requirements and costs, and achieves lightweight and ultra-long service life.

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Abstract

本申请公开了一种免维护的预应力CFRP板钢筒混凝土管及其生产方法,预应力CFRP板钢筒混凝土管包括管芯、碳纤维复合材料板材和保护层;管芯外周壁设置有至少两个锚具;碳纤维复合材料板材螺旋绕设于管芯的外周壁,且碳纤维复合材料板材的缠绕起始端与对应的锚具连接,碳纤维复合材料板材的缠绕结束端与对应的锚具连接;其中,碳纤维复合材料板材的截面构造为梯形,且碳纤维复合材料板材靠近缠绕起始端的一侧厚度小于远离缠绕起始端的一侧厚度;保护层设置于碳纤维复合材料板材的外侧。本申请的碳纤维复合材料板材,兼顾了低扭转剪应力与抗端部翘曲的优势,可以防止约束扭转的剪应力过大及翘曲变形,能够显著提高混凝土管的结构稳定性和耐久性。
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