Method and system for identifying defects in a film based on machine vision

By acquiring polarization images of thin films using multi-wavelength pulsed polarized light, constructing interlayer interface energy dissipation fingerprints, inverting viscoelastic constitutive parameters, and predicting fatigue life, this method solves the problem of not being able to identify latent interlayer interface weakening in existing technologies, and achieves efficient detection and process optimization of thin films.

CN122409658APending Publication Date: 2026-07-17SHANGHAI ASTRACE NEW MATERIAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
SHANGHAI ASTRACE NEW MATERIAL TECH CO LTD
Filing Date
2026-05-15
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing machine vision inspection technology cannot perceive the dynamic energy dissipation process of interlayer interfaces, cannot invert the viscoelastic constitutive parameters of interlayers, cannot predict the fatigue crack initiation lifetime, and cannot identify the weakened regions of latent interlayer interfaces, leading to functional failure of the thin film during use.

Method used

By projecting multi-wavelength pulsed polarized light onto the thin film, acquiring time-series polarization images, extracting the polarization state evolution trajectory of pixels, constructing an interlayer interface energy dissipation fingerprint spectrum, inverting the storage modulus and loss factor distribution map, combining with a fatigue mechanics model to calculate fatigue life, and identifying latent interlayer interface weakening regions.

Benefits of technology

It enables online sensing of interfaces that have not yet cracked but whose viscoelasticity has degraded, provides inversion of the elastic modulus and loss factor of interlayer interfaces, predicts fatigue crack initiation lifetime, locates the weakening zone of latent interlayer interfaces, and supports long-term durability evaluation and process optimization of thin films.

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Abstract

本发明涉及计算机视觉技术领域,具体公开了基于机器视觉的薄膜缺陷识别方法及系统,方法包括:向薄膜投射多波长脉冲偏振光,采集各脉冲后时间序列偏振图像,提取像素点偏振态演化轨迹的衰减时间常数和稳态偏振偏移量,构建层间界面能量耗散指纹图谱;将层间界面能量耗散指纹图谱输入粘弹本构反演网络,反演出层间界面的存储模量分布图和损耗因子分布图;基于存储模量分布图和损耗因子分布图,通过疲劳力学模型计算层间界面疲劳寿命图谱,识别并定位潜变性层间界面弱化区。本发明突破了传统稳态检测局限,实现了层间界面能量耗散异质性的时域感知、粘弹本构参数反演、疲劳寿命预测与潜变性弱化区定位,显著提升了光学薄膜产品的质量控制水平。
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