Hardware-in-the-loop simulation system for new energy vehicle body test cabinet

The integrated hardware-in-the-loop simulation system solves the problems of complex environment, insufficient accuracy and low safety in ZCU testing, and realizes efficient and safe test verification, which is suitable for automated testing of new energy vehicle body functions.

CN122411397APending Publication Date: 2026-07-17JIANGSU NUO WEIDA AUTOMATION TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202610842412.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-06-11
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing ZCU testing solutions suffer from problems such as complex test environment setup, insufficient signal acquisition accuracy, low system integration, poor security, and low automation, making it difficult to meet the needs of mass production verification for new energy vehicles.

Method used

A hardware-in-the-loop simulation system for a new energy vehicle body test cabinet is adopted, which integrates a HIL cabinet, industrial control computer, real-time machine, data acquisition card group, programmable power supply, vehicle body load fixture, safety protection unit and test and control software system. It realizes the unified integration of power supply, I/O acquisition, bus communication and vehicle body load, and is equipped with high-precision data acquisition card and safety protection unit, and is combined with automated test and control software for testing.

Benefits of technology

It achieves integrated, high-precision, automated, and highly safe testing and verification of ZCU body functions, reduces test environment setup time, supports full function coverage, improves testing efficiency and safety, and adapts to the testing needs of different vehicle models.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN122411397A_ABST
    Figure CN122411397A_ABST
Patent Text Reader

Abstract

本发明公开了新能源汽车车身测试机柜的硬件在环仿真系统,本发明涉及汽车电子测试技术领域,该系统包括HIL机柜本体、工控机、实时机、采集卡组、程控电源、车身负载工装、安全保护单元及测控软件系统,工控机与实时机通过以太网连接,构成双机架构,采集卡组插装于实时机扩展槽内,包含多功能I / O卡、模拟量输出卡、数字I / O卡及总线卡,支持CAN、CAN FD、LIN总线协议,程控电源输出电压范围0至100V、电流范围0至200A,安全保护单元配备急停开关及过压、过流、漏电三级保护,测控软件基于NI VeriStand平台开发,支持自动测试执行、故障注入及数据追溯,本发明解决了传统ZCU测试中环境搭建复杂、集成度低、自动化程度不足及安全保护缺失等问题。
Need to check novelty before this filing date? Find Prior Art