Truss sorting system

By setting up multiple truss sorting robots on both sides of the lifting drive device and using translation drive wheels and bidirectional conveying belt mechanisms, the problem of low sorting efficiency in the prior art is solved, and efficient sorting in long-stroke scenarios is achieved. Meet high efficiency and multi-grid needs.

CN222132656UActive Publication Date: 2024-12-10POSTAL COMMUNICATIVE APP BRANCH XIANGYOU SCI & TECH HUNAN PROV
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420796027.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2024-12-10
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

Existing truss sorting robots are inefficient in long-stroke sorting scenarios. Due to the height of the equipment, they cannot meet the needs of high efficiency and multi-grids. Especially the running speed of the linear module slide platform is slow, resulting in a long sorting efficiency. Below scenario demand.

Method used

Design a truss sorting system, using lifting drive devices to vertically transport mail to truss sorting robots in multiple horizontal directions, and realize efficient horizontal conveying through translation drive wheels and bidirectional conveying belt mechanisms, shortening the horizontal conveying stroke of the sorting robot , improve sorting efficiency.

Benefits of technology

By stacking multiple truss sorting robots up and down on both sides of the lifting and lower driving device, the horizontal conveying stroke of each robot is shortened, and the sorting efficiency is improved. It is suitable for long-stroke sorting scenarios and meets high efficiency and multi-grid needs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222132656U_ABST
    Figure CN222132656U_ABST
Patent Text Reader

Abstract

The utility model provides a truss sorting system, and relates to the technical field of truss sorting systems. The truss sorting system comprises a rack, a lifting driving device is installed in the middle of the rack, a plurality of truss sorting robots conveying in the horizontal direction are arranged on the portions, located on the two sides of the lifting driving device, of the rack in an up-down stacked mode, and stock bins are arranged on the portions, located on the two opposite sides of the truss sorting robots, of the rack. The lifting driving device is used for conveying the mails to the sorting trolleys of the truss sorting robots, and the truss sorting robots are used for horizontally conveying the mails to the stock bins. Based on the technical scheme of the utility model, the truss sorting system is used for improving the sorting efficiency of mails.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of truss sorting systems, in particular to a truss sorting system. Background Art

[0002] After years of development, truss sorting robots have gradually been applied to the field of small-item sorting in the e-commerce and express delivery industries. The performance requirements of sorting robots in related application scenarios have also risen accordingly, especially the sorting needs of "long travel, multiple grids, high efficiency, and high automation" for sorting robots are becoming more and more urgent. At present, the number of grids in most sorting scenarios exceeds 100, and the horizontal axis span exceeds 6000mm. The overall sorting efficiency is required to be 2500-3000pcs / h. Due to the height limit of the equipment, in order to meet the needs of more grids in the scene, the truss robot is often required to arrange a longer translation travel. As the travel increases, the sorting efficiency decreases linearly.

[0003] The truss sorting robots in the prior art generally use a packaged linear module slide as the motion axis. Due to the slow running speed of the linear module slide, its sorting efficiency is far lower than the scene requirements. The high-speed sorting robot technology represented by the announcement number "CN220004956U-High-speed Truss Sorting Robot" adopts a high-speed motion axis structure to solve the problem of slow running speed of the motion axis. However, its layout method is a single-sided feeding, and the movement time of its translation axis will increase linearly with the increase of stroke, and the sorting efficiency will decrease linearly accordingly, so it is not suitable for long-stroke sorting scenarios. Therefore, it is necessary to design a truss sorting system that is suitable for improving the sorting efficiency of mail. Utility Model Content

[0004] In view of the above problems in the prior art, the present application proposes a truss sorting system for improving the sorting efficiency of mails.

[0005] The utility model provides a truss sorting system, which includes a frame, a lifting drive device is installed in the middle position of the frame, a plurality of truss sorting robots for transporting in a horizontal direction are stacked up and down on both sides of the lifting drive device on the frame, and silos are provided on opposite sides of the truss sorting robots on the frame, the lifting drive device is used to transport mail to the sorting trolley of each of the truss sorting robots, and the truss sorting robots are used to transport mail horizontally to each of the silos.

[0006] As a further improvement of the above technical solution:

[0007] The above-mentioned truss sorting system, further, the truss sorting robot includes a conveying bracket and a sorting trolley, the conveying bracket is rotatably mounted with a translation driving wheel and a translation driven wheel, the conveying bracket is also mounted with a translation driving assembly, the translation driving assembly is used to drive the translation driving wheel to rotate, the translation driving wheel drives the translation driven wheel to rotate through a synchronous belt, the conveying bracket is also mounted with a guide rail assembly, a roller pair and a clamping member are provided on the sorting trolley, the two rollers of the roller pair are respectively clamped on the opposite sides of the guide rail assembly and can roll along the opposite sides of the guide rail assembly, the clamping member is clamped on the synchronous belt, the synchronous belt can drive the sorting trolley to translate along the guide rail assembly, the sorting trolley is provided with a bidirectional conveying belt mechanism, the bidirectional conveying belt mechanism can convey mail in forward and reverse directions respectively.

[0008] The above-mentioned truss sorting system, further, the guide rail assembly includes a mounting plate and two guide rail plates, the mounting plate is mounted on the conveying bracket, the two guide rail plates are mounted side by side on the mounting plate, and a V-shaped track is provided on the side of the guide rail plate away from the other guide rail plate, and the surface of the roller of the roller pair is provided with a V-shaped groove, and the V-shaped groove can be clamped on the guide rail plate.

[0009] The above-mentioned truss sorting system further has a pallet installed on the conveying bracket, and the pallet is used to support the synchronous belt.

[0010] The above-mentioned truss sorting system, further, the sorting trolley includes a support plate, the roller pair can be rotatably installed on the lower surface of the support plate, the upper surface of the support plate is installed with two groups of the bidirectional conveying belt mechanisms arranged side by side and spaced apart, a photoelectric sensor is provided between the two groups of the bidirectional conveying belt mechanisms, and the photoelectric sensor is used to monitor the forward and reverse sorting status of mails.

[0011] The above-mentioned truss sorting system further has side baffles provided on opposite sides of the support plate located on the bidirectional conveyor belt mechanism.

[0012] The above technical features can be combined in various suitable ways or replaced by equivalent technical features as long as the purpose of the utility model can be achieved.

[0013] The utility model provides a truss sorting system, which has at least the following beneficial effects compared with the prior art: when working, mail is placed on the lifting drive device, the lifting drive device vertically transports the mail to the position of the truss sorting robot at the corresponding height, and delivers the mail to the corresponding truss sorting robot, and then the truss sorting robot horizontally transports the mail and delivers the mail to the corresponding silo. The truss sorting system is provided with multiple truss sorting robots transported in the horizontal direction stacked up and down on both sides of the lifting drive device. In the case of the same length of the frame, the horizontal transport stroke of each truss sorting robot is shortened, the effective stroke of the sorting robot is increased, and the sorting efficiency is improved.

[0014] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and understandable, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0016] The present invention will be described in more detail below based on embodiments and with reference to the accompanying drawings.

[0017] Figure 1 A schematic diagram of the structure of a truss sorting system provided by an embodiment of the utility model is shown;

[0018] Figure 2 A schematic diagram of the structure of a truss sorting robot provided by an embodiment of the utility model is shown;

[0019] Figure 3 A cross-sectional view of a truss sorting robot provided by an embodiment of the utility model is shown.

[0020] In the drawings, like reference numerals are used for like parts. The drawings are not necessarily to scale.

[0021] Description of reference numerals:

[0022] 100-truss sorting robot, 110-conveying bracket, 111-translational driving wheel, 112-translational driven wheel, 113-translational driving assembly, 114-synchronous belt, 115-mounting plate, 116-guide plate, 117-pallet, 120-sorting trolley, 121-roller pair, 122-clamping part, 123-bidirectional conveying belt mechanism, 124-support plate, 125-photoelectric sensor, 126-side baffle, 200-frame, 210-silo, 300-lifting drive device. DETAILED DESCRIPTION

[0023] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0024] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0025] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0026] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0028] The utility model will be further described below in conjunction with the accompanying drawings.

[0029] The embodiment of the utility model provides a truss sorting system, which is suitable for long-stroke sorting scenarios and can improve sorting efficiency.

[0030] See also Figure 1 The truss sorting system provided by the embodiment of the utility model includes a frame 200, a lifting drive device 300 is installed in the middle position of the frame 200, and a plurality of truss sorting robots 100 for transporting in a horizontal direction are stacked up and down on both sides of the lifting drive device 300 on the frame 200, and silos 210 are provided on opposite sides of the truss sorting robots 100 on the frame 200. The lifting drive device 300 is used to transport mails to the sorting cart 120 of each truss sorting robot 100, and the truss sorting robot 100 is used to transport mails horizontally to each silo 210.

[0031] During operation, the mail is placed on the lifting drive device 300, and the lifting drive device 300 vertically transports the mail to the position of the truss sorting robot 100 at the corresponding height, and delivers the mail to the corresponding truss sorting robot 100, and then the truss sorting robot 100 horizontally transports the mail and delivers the mail to the corresponding silo 210. The truss sorting system provided by the embodiment of the utility model has multiple truss sorting robots 100 stacked up and down on both sides of the lifting drive device 300 for transporting in the horizontal direction. Under the condition of the same length of the frame 200, the horizontal transport stroke of each truss sorting robot 100 is shortened, the effective stroke of the sorting robot is increased, and the sorting efficiency is improved.

[0032] The truss sorting system provided by the embodiment of the utility model is specifically referred to in Figure 2 and Figure 3The truss sorting robot 100 includes a conveying support 110 and a sorting trolley 120. The conveying support 110 is rotatably provided with a translation driving wheel 111 and a translation driven wheel 112. The conveying support 110 is also provided with a translation driving assembly 113. The translation driving assembly 113 is used to drive the translation driving wheel 111 to rotate. The translation driving wheel 111 drives the translation driven wheel 112 to rotate through a synchronous belt 114. The conveying support 110 is also provided with a guide rail assembly. The sorting trolley 120 is provided with a roller pair 121 and a clamping member 122. The two rollers of the roller pair 121 are respectively clamped on the opposite sides of the guide rail assembly and can roll along the opposite sides of the guide rail assembly. The clamping member 122 is clamped on the synchronous belt 114. The synchronous belt 114 can drive the sorting trolley 120 to translate along the guide rail assembly. The sorting trolley 120 is provided with a bidirectional conveying belt mechanism 123. The bidirectional conveying belt mechanism 123 can convey mail in both positive and negative directions.

[0033] During operation, the mail is placed on the sorting trolley 120, the translation drive assembly 113 drives the translation drive wheel 111 to rotate, the translation drive wheel 111 drives the translation driven wheel 112 to rotate through the synchronous belt 114, the synchronous belt 114 drives the sorting trolley 120 to translate along the guide rail assembly to the corresponding silo 210 position, and the sorting trolley 120 conveys the mail to the corresponding silo 210. The two rollers of the roller pair 121 on the sorting trolley 120 are respectively clamped on the opposite sides of the guide rail assembly and can roll along the opposite sides of the guide rail assembly, and the synchronous belt 114 drives the sorting trolley 120 to translate along the guide rail assembly. This structure improves the acceleration and running speed of the movement, improves the movement stability and load, reduces the installation accuracy requirements, and can be applied to more severe use environments and long-stroke sorting scenarios. In addition, since the bidirectional conveying belt mechanism 123 provided on the sorting trolley 120 can convey mail in both positive and negative directions, the sorting efficiency is effectively improved.

[0034] The truss sorting system provided by the embodiment of the utility model is specifically referred to in Figure 2 and Figure 3 The guide rail assembly includes a mounting plate 115 and two guide rail plates 116. The mounting plate 115 is mounted on the conveying bracket 110. The two guide rail plates 116 are mounted side by side on the mounting plate 115. A V-shaped track is provided on the side of the guide rail plate 116 away from the other guide rail plate 116. The surface of the roller of the roller pair 121 is provided with a V-shaped groove, and the V-shaped groove can be clamped on the guide rail plate 116. The rollers of the roller pair 121 are clamped on the V-shaped track, which can improve the acceleration and running speed of the movement, and improve the movement stability and load.

[0035] The truss sorting system provided by the embodiment of the utility model, further, please refer to Figure 2 and Figure 3A support plate 117 is installed on the conveying bracket 110, and the support plate 117 is used to lift the synchronous belt 114. Since the truss sorting robot 100 is suitable for long-stroke sorting scenarios, the length of the synchronous belt 114 between the translation driving wheel 111 and the translation driven wheel 112 is relatively long. In order to prevent the synchronous belt 114 from sagging at a large angle due to gravity, the support plate 117 is provided to lift the synchronous belt 114, thereby preventing the synchronous belt 114 from sagging at a large angle.

[0036] The truss sorting system provided by the embodiment of the utility model is specifically referred to in Figure 2 and Figure 3 The sorting trolley 120 includes a support plate 124, a pair of rollers 121 rotatably mounted on the lower surface of the support plate 124, and two sets of bidirectional conveying belt mechanisms 123 arranged side by side and spaced apart are mounted on the upper surface of the support plate 124. A photoelectric sensor 125 is arranged between the two sets of bidirectional conveying belt mechanisms 123, and the photoelectric sensor 125 is used to monitor the forward and reverse sorting status of mails. Side baffles 126 are arranged on opposite sides of the bidirectional conveying belt mechanisms 123 on the support plate 124 to prevent the mails from moving during translation.

[0037] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0038] Although the present invention is described herein with reference to specific embodiments, it should be understood that these embodiments are merely examples of the principles and applications of the present invention. It should therefore be understood that many modifications may be made to the exemplary embodiments, and other arrangements may be designed without departing from the spirit and scope of the present invention as defined by the appended claims. It should be understood that the features described in the various dependent claims and herein may be combined in a manner different from that described in the original claims. It may also be understood that the features described in conjunction with the individual embodiments may be used in other described embodiments.

Claims

1. A truss sorting system, It is characterized in that The truss sorting system includes a frame, a lifting drive device is installed in the middle position of the frame, and a plurality of truss sorting robots for transporting in a horizontal direction are stacked up and down on both sides of the lifting drive device on the frame. Bins are provided on opposite sides of the truss sorting robots on the frame. The lifting drive device is used to transport mail to the sorting trolley of each of the truss sorting robots, and the truss sorting robots are used to transport mail horizontally to each of the bins.

2. The truss sorting system according to claim 1, It is characterized in that The truss sorting robot includes a conveying bracket and a sorting trolley, the conveying bracket is rotatably equipped with a translation driving wheel and a translation driven wheel, the conveying bracket is also equipped with a translation driving assembly, the translation driving assembly is used to drive the translation driving wheel to rotate, the translation driving wheel drives the translation driven wheel to rotate through a synchronous belt, the conveying bracket is also equipped with a guide rail assembly, a roller pair and a clamping member are provided on the sorting trolley, the two rollers of the roller pair are respectively clamped on the opposite sides of the guide rail assembly and can roll along the opposite sides of the guide rail assembly, the clamping member is clamped on the synchronous belt, and the synchronous belt can drive the sorting trolley to translate along the guide rail assembly, and a bidirectional conveying belt mechanism is provided on the sorting trolley, and the bidirectional conveying belt mechanism can convey mail in forward and reverse directions respectively.

3. The truss sorting system according to claim 2, It is characterized in that The guide rail assembly includes a mounting plate and two guide rail plates, the mounting plate is mounted on the conveying bracket, the two guide rail plates are mounted side by side on the mounting plate, and a V-shaped track is provided on the side of the guide rail plate facing away from the other guide rail plate, and a V-shaped groove is provided on the surface of the roller of the roller pair, and the V-shaped groove can be clamped on the guide rail plate.

4. The truss sorting system according to claim 2, It is characterized in that A support plate is installed on the conveying bracket, and the support plate is used to support the synchronous belt.

5. The truss sorting system according to claim 2, It is characterized in that The sorting trolley includes a support plate, the roller pair is rotatably mounted on the lower surface of the support plate, two groups of the bidirectional conveying belt mechanisms arranged side by side and spaced apart are mounted on the upper surface of the support plate, a photoelectric sensor is provided between the two groups of the bidirectional conveying belt mechanisms, and the photoelectric sensor is used to monitor the forward and reverse sorting status of mails.

6. The truss sorting system according to claim 5, It is characterized in that Side baffles are provided on the support plate at opposite sides of the bidirectional conveying belt mechanism.