Embossing device for paper production
By designing an embossing device including outer sleeve, inner sleeve, bidirectional screw and extrusion in the production of paper towels, the problem of disassembly and replacement rollers in the prior art adjustment of the embossing depth is solved, and flexible adjustment is achieved and the effect of improving production efficiency.
Patent Information
- Application Number
- CN202420190958.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-26
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-01-26
AI Technical Summary
In the production of existing paper towels, adjusting the embossing depth requires disassembly and replacement of the embossing roller, which is inefficient and inconvenient.
An embossing device including an outer sleeve, an inner sleeve, a bidirectional screw and an extrusion member is designed. By rotating the bidirectional screw, the extrusion member moves opposite to each other, and extrudes the stamping block so that it exposes more pressure. flower channel, thereby adjusting the embossing depth and avoiding replacement of embossing rollers.
It realizes the flexibly adjusting the embossing depth without disassembling and replacing the embossing roller, improving production efficiency, and improving the embossing quality through the cushioning effect of the spring.
Smart Images
Figure CN222136130U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of paper production, and in particular relates to an embossing device for paper production. Background Art
[0002] Embossing is an important process in the production of paper towels. Its purpose is to form certain patterns or designs on the surface of paper towels to improve the aesthetics and user experience of paper towels. At the same time, embossing can also increase the compactness and water absorption of paper towels, making them more durable and practical. In the production process of paper towels, the embossing device is one of the indispensable equipment. By embossing the paper towels with the embossing roller of the embossing device, the embossing operation can be completed quickly and efficiently, thereby improving the production efficiency of paper towels. Chinese patent CN217863073U discloses an embossing device for paper product production, which can meet the embossing requirements of paper products of different thicknesses by adjusting the spacing between the embossing roller and the conveying roller. However, when the embossing depth needs to be adjusted, the embossing roller with the required embossing height needs to be disassembled and replaced to achieve the purpose of adjusting the embossing depth. Utility Model Content
[0003] The utility model aims to solve the above-mentioned technical problems and to provide an embossing device for paper production, which can adjust the embossing depth of the embossing roller without replacing the embossing roller.
[0004] In view of this, the utility model provides an embossing device for paper production, comprising a frame and an embossing kit arranged on the frame, the embossing kit comprising an embossing roller and a pressing roller, the embossing roller comprising: an outer sleeve, the outer sleeve being provided with an embossing channel; an embossing block, the embossing block being provided with embossings capable of exposing the embossing channel; an inner sleeve, the inner sleeve being coaxially fixedly connected in the outer sleeve, a bidirectional screw being coaxially arranged in the inner sleeve; and an extrusion piece, the extrusion piece being threadedly connected to both sides of the bidirectional screw.
[0005] In the present technical solution, when the embossing depth needs to be deepened, the bidirectional screw is rotated to make the extrusion parts threadedly connected to the two ends of the bidirectional screw move toward each other, and the extrusion block presses the embossing block to move, so that the embossing on the embossing block is more exposed to the outer sleeve through the embossing channel, thereby deepening the embossing depth of the paper towel. The embossing depth is convenient to adjust, and there is no need to disassemble and replace the embossing roller with the required embossing height to achieve the purpose of adjusting the embossing depth.
[0006] In the above technical solution, further, the stamping block is arranged along the circumference of the inner sleeve, and a sliding channel is arranged on the side of the stamping block away from the embossing. A sliding column is slidably connected in the sliding channel, and the sliding column is fixedly connected to the surface of the inner sleeve.
[0007] In this technical solution, the sliding connection between the sliding channel and the sliding column is used to limit the directional movement of the stamping block during movement, thereby preventing the stamping block from rotating in the outer sleeve, causing the embossing of the stamping block and the embossing channel on the outer sleeve to be misaligned and interfere with each other.
[0008] In the above technical solution, further, the extruded part is a hollow conical block, a connecting block is arranged in the middle of the conical block, and the connecting block passes through a slide groove arranged on the inner sleeve and is fixedly connected to a threaded sleeve threadedly connected to the bidirectional screw rod.
[0009] In this technical solution, the bidirectional screw rod rotates to drive the threaded sleeve to move, and the threaded sleeve drives the stamping block to move along the slide groove through the connecting block.
[0010] In the above technical solution, further, the stamping block is provided with arc-shaped notches at both ends of one side of the sliding channel corresponding to the extrusion piece.
[0011] In the present technical solution, the angle of the arc-shaped notch of the stamping block is consistent with the angle of the extrusion piece. When the bidirectional screw rotates, the stamping blocks on both sides move toward each other, squeezing the arc-shaped notch of the stamping block arranged on the circumference, forcing the stamping block to move outward, so that the embossing on the stamping block exposes more of the embossing channel, thereby achieving the purpose of adjusting the embossing depth.
[0012] In the above technical solution, further, one end of the bidirectional screw rod passes through the embossing roller body and is fixedly connected to a rotating wheel.
[0013] In this technical solution, the operator can directly rotate the internal bidirectional screw more conveniently through the rotating wheel, thereby controlling the extrusion of the extrusion piece on the stamping block, and more accurately controlling the length of the embossing channel exposed by the embossing, thereby adjusting the embossing depth.
[0014] In the above technical solution, further, the embossing roller is rotatably arranged on a support block, the support block is fixedly connected to the support plate, and the embossing roller and the first motor are driven by a pulley belt.
[0015] In this technical solution, the embossing roller is connected to the support block bearing, and a pulley is coaxially fixedly connected to one side of the embossing roller. The pulley and the coaxially fixed connection to the first motor are driven by a belt transmission, and the belt passes through the empty groove on the support plate.
[0016] In the above technical solution, further, a pressure roller is threadedly connected to the threaded rods on both sides through a support assembly, the threaded rods are vertically arranged in the fixed plates on both sides, a transmission rod is arranged under the support plate, a second motor is coaxially fixed at one end of the transmission rod, and the transmission rod and the threaded rods on both sides are driven by a bevel gear set.
[0017] In this technical solution, the second motor drives the transmission rod to rotate synchronously, and the transmission rod transmits the threaded rods on both sides through the bevel gear set, driving the threaded rods on both sides to rotate synchronously, so that the supporting assembly threadedly connected to the threaded rod moves, completing the operation of the embossing roller approaching or moving away from the embossing roller. The transmission of the thread by the bevel gear set and the transmission rod is a mature existing technology, so it will not be elaborated in detail.
[0018] In the above technical solution, further, the supporting assembly includes a cross bar, the two sides of which are slidably arranged on the outer wall of the slide, the slide and the threaded rod are threadedly connected, limiting rings are arranged on the upper and lower sides of the slide, a first spring is fixedly arranged between the cross bar and the upper limiting ring, and the cross bar is connected to the lower pressure roller through a connecting plate.
[0019] In this technical solution, the pressing roller is connected to the connecting plates on both sides through the bearing. The threaded rod rotates to drive the slide to move, and the pressing roller is driven to move through the cross bar. At the same time, the cross bar abuts against the lower limit ring of the slide, and is connected to the upper limit ring through the first spring. Under the squeezing and buffering action of the first spring, the embossing roller and the pressing roller can be better squeezed and contacted, which is beneficial to improving the quality of paper embossing.
[0020] The beneficial effects of the utility model are:
[0021] 1. By turning the rotating wheel to drive the bidirectional screw to rotate, the extrusion piece presses the embossing block, so that the embossing on the embossing block is more exposed from the embossing channel of the outer sleeve, deepening the embossing depth of the embossing roller, and turning the rotating block in the direction to reduce the embossing depth. There is no need to disassemble and replace the embossing roller with the required embossing height to achieve the purpose of adjusting the embossing depth;
[0022] 2. The setting of the first spring in the assembly can make the embossing roller and the pressing roller have better extrusion contact under the extrusion and buffering effect of the first spring, which is beneficial to improving the quality of paper embossing. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a cross-sectional view of the embossing roller;
[0024] Figure 2 It is an exploded view of the embossing roller;
[0025] Figure 3 yes Figure 1 A partial enlarged view of the middle A;
[0026] Figure 4 is a schematic diagram of the structure of the stamping block;
[0027] Figure 5 It is a schematic diagram of the structure of the extrusion part;
[0028] Figure 6 It is a structural schematic diagram of the utility model;
[0029] Figure 7 yes Figure 6 A partial enlarged view of point B in the middle.
[0030] The symbols in the figure are:
[0031] 1. Embossing kit; 2. Embossing roller; 3. Pressing roller; 4. Outer sleeve; 5. Embossing channel; 6. Stamping block; 7. Embossing; 8. Inner sleeve; 9. Bidirectional screw; 10. Extrusion piece; 11. Sliding channel; 12. Sliding column; 13. Connecting block; 14. Sliding groove; 15. Threaded sleeve; 16. Arc notch; 17. Rotating wheel; 18. Support block; 19. Support plate; 20. Pulley; 21. Belt; 22. Empty groove; 23. Threaded rod; 24. Fixed plate; 25. Transmission rod; 26. Bevel gear set; 27. First motor; 28. Second motor; 29. Cross bar; 30. Sliding seat; 31. Limiting ring; 32. First spring; 33. Connecting plate. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application belong to the scope of protection of this application.
[0033] In the description of the present application, it should be noted that the terms used herein are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. For ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0034] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application are used to distinguish similar objects, and are not used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable under appropriate circumstances, so that the embodiments of the present application can be implemented in an order other than those illustrated or described here, and the objects distinguished by "first", "second", etc. are generally of one type, and the number of objects is not limited. For example, the first object can be one or more. In addition, "and / or" in the specification and claims represents at least one of the connected objects, and the character " / " generally indicates that the objects associated with each other are in an "or" relationship.
[0035] It should be noted that, in the description of the present application, the orientation or positional relationship indicated by terms such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description. Unless otherwise stated, these orientation words do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present application; the orientation words "inside and outside" refer to the inside and outside relative to the contour of each component itself.
[0036] It should be noted that, in the present application, the terms "comprise", "include" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "comprises one..." does not exclude the presence of other identical elements in the process, method, article or device including the element. In addition, it should be noted that the scope of the method and device in the embodiment of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in reverse order according to the functions involved, for example, the described method may be performed in an order different from that described, and various steps may also be added, omitted, or combined. In addition, the features described with reference to certain examples may be combined in other examples.
[0037] Embodiment 1:
[0038] The present embodiment provides an embossing device for paper production, comprising a frame and an embossing kit 1 arranged on the frame, the embossing kit 1 comprising an embossing roller 2 and a pressing roller 3, the embossing roller 2 comprising: an outer sleeve 4, the outer sleeve 4 having an embossing channel 5 extending therethrough; an embossing block 6, the embossing block 6 having an embossing pattern 7 capable of exposing the embossing channel 5; an inner sleeve 8, the inner sleeve 8 being coaxially fixedly connected in the outer sleeve 4, the inner sleeve 8 having a bidirectional screw 9 coaxially arranged therein; and an extrusion piece 10, the extrusion piece 10 being threadedly connected to both sides of the bidirectional screw 9. When the embossing depth needs to be deepened, the bidirectional screw 9 is rotated to make the extrusion pieces 10 threadedly connected to both ends of the bidirectional screw 9 move toward each other, the extrusion block presses the embossing block 6 to move, so that the embossing pattern 7 on the embossing block 6 is more exposed to the outer sleeve 4 through the embossing channel 5, thereby deepening the embossing depth of the paper towel, and the embossing depth can be adjusted conveniently, and the embossing depth can be adjusted without disassembling and replacing the embossing roller 2 having the required embossing pattern 7 height.
[0039] In this embodiment, the embossing channel 5 is a round hole, and the corresponding embossing 7 on the embossing block 6 is set to be columnar. In other embodiments of the utility model, the embossing channel 5 can be any pattern that needs to be embossed on the paper towel, and the embossing 7 on the embossing block 6 can be set corresponding to the embossing channel 5.
[0040] The stamping block 6 is arranged along the circumference of the inner sleeve 8, and a sliding channel 11 is arranged on the side of the stamping block 6 away from the embossing 7. A sliding column 12 is slidably connected in the sliding channel 11, and the sliding column 12 is fixedly connected to the surface of the inner sleeve 8. Through the sliding connection between the sliding channel 11 and the sliding column 12, the directional movement of the stamping block 6 is restricted when it moves, so as to avoid the stamping block 6 rotating in the outer sleeve 4, which causes the embossing 7 of the stamping block 6 and the embossing channel 5 on the outer sleeve 4 to be misaligned and interfere with each other.
[0041] The extrusion piece 10 is a hollow conical block, and a connecting block 13 is arranged in the middle of the conical block. The connecting block 13 passes through the slide groove 14 arranged on the inner sleeve 8 and is fixedly connected with the threaded sleeve 15 threadedly connected to the bidirectional screw 9. The bidirectional screw 9 rotates to drive the threaded sleeve 15 to move, and the threaded sleeve 15 drives the stamping block 6 to move along the slide groove 14 through the connecting block 13.
[0042] The two ends of the stamping block 6 on one side of the sliding channel 11 are provided with arc-shaped notches 16 corresponding to the extrusion piece 10. The angle of the arc-shaped notch 16 of the stamping block 6 is consistent with the angle of the extrusion piece 10. When the bidirectional screw 9 rotates, the stamping blocks 6 on both sides move toward each other, and the arc-shaped notches 16 of the stamping block 6 set on the circumference are squeezed, forcing the stamping block 6 to move outward, so that the embossing 7 on the stamping block 6 is more exposed to the embossing channel 5, so as to achieve the purpose of adjusting the embossing depth.
[0043] One end of the bidirectional screw 9 passes through the roller body of the embossing roller 2 and is fixedly connected to a rotating wheel 17. The operator can conveniently and directly rotate the internal bidirectional screw 9 through the rotating wheel 17, thereby controlling the extrusion of the extrusion member 10 on the stamping block 6, and more accurately controlling the length of the embossing channel 5 exposed by the embossing 7, thereby adjusting the embossing depth.
[0044] Embodiment 2:
[0045] This embodiment provides an embossing device for paper production, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0046] The embossing roller 2 is rotatably arranged on the support block 18, and the support block 18 is fixedly connected to the support plate 19. The embossing roller 2 and the first motor 27 are driven by a pulley 20 and a belt 21. The embossing roller 2 and the support block 18 are bearing-connected, and a pulley 20 is coaxially fixedly connected to one side of the embossing roller 2. The pulley 20 and the coaxially fixed connection to the first motor 27 are driven by a belt 21, and the belt 21 passes through an empty slot 22 on the support plate 19.
[0047] The pressing roller 3 is threadedly connected to the threaded rods 23 on both sides through the support assembly. The threaded rods 23 are vertically arranged in the fixed plates 24 on both sides. A transmission rod 25 is arranged under the support plate 19. A second motor 28 is coaxially fixed to one end of the transmission rod 25. The transmission rod 25 and the threaded rods 23 on both sides are driven by a bevel gear set 26. The second motor 28 drives the transmission rod 25 to rotate synchronously. The transmission rod 25 transmits the threaded rods 23 on both sides through the bevel gear set 26, driving the threaded rods 23 on both sides to rotate synchronously, so that the support assembly threadedly connected to the threaded rods 23 moves, completing the operation of the pressing roller 3 approaching or moving away from the embossing roller 2. The transmission of the thread by the bevel gear set 26 and the transmission rod 25 is a mature existing technology, so it will not be elaborated.
[0048] The support assembly includes a cross bar 29, both sides of which are slidably arranged on the outer wall of the slide 30, the slide 30 and the threaded rod 23 are threadedly connected, and limit rings 31 are arranged on the upper and lower sides of the slide 30. A first spring 32 is fixedly arranged between the cross bar 29 and the upper limit ring 31, and the cross bar 29 is connected to the lower pressure roller 3 through a connecting plate 33. The pressure roller 3 is connected to the connecting plates 33 on both sides through a bearing. The threaded rod 23 rotates to drive the slide 30 to move, and drives the pressure roller 3 to move through the cross bar 29. At the same time, the cross bar 29 abuts against the lower limit ring 31 of the slide 30, and is connected to the upper limit ring 31 through the first spring 32. Under the extrusion and buffering action of the first spring 32, the embossing roller 2 and the pressure roller 3 can be better extruded and contacted, which is beneficial to improving the quality of paper embossing.
[0049] The embodiments of the present application are described above in conjunction with the accompanying drawings. In the absence of conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of the present application, ordinary technicians in this field can also make many forms without departing from the purpose of the present application and the scope of protection of the claims, all of which are within the protection of the present application.
Claims
1. An embossing device for paper production, comprising a frame and an embossing kit (1) arranged on the frame, wherein the embossing kit (1) comprises an embossing roller (2) and a pressing roller (3), characterized in that: The embossing roller (2) comprises: An outer sleeve (4), wherein an embossed channel (5) is provided through the outer sleeve (4); A stamping block (6), wherein the stamping block (6) is provided with an embossing (7) capable of exposing the embossing channel (5); An inner sleeve (8), the inner sleeve (8) being coaxially fixedly connected inside the outer sleeve (4), and a bidirectional screw rod (9) being coaxially arranged inside the inner sleeve (8); An extrusion piece (10) is threadedly connected to two sides of a bidirectional screw rod (9).
2. The embossing device for paper production according to claim 1, characterized in that: The stamping block (6) is arranged along the circumference of the inner sleeve (8), and a sliding channel (11) is arranged on the side of the stamping block (6) away from the embossing (7). A sliding column (12) is slidably connected in the sliding channel (11), and the sliding column (12) is fixedly connected to the surface of the inner sleeve (8).
3. The embossing device for paper production according to claim 2, characterized in that: The extrusion piece (10) is a hollow conical block, a connecting block (13) is arranged in the middle of the conical block, and the connecting block (13) passes through a slide groove (14) arranged on the inner sleeve (8) and is fixedly connected to a threaded sleeve (15) threadedly connected to the bidirectional screw rod (9).
4. The embossing device for paper production according to claim 3, characterized in that: The stamping block (6) is provided with arc-shaped notches (16) at both ends of one side of the sliding channel (11) corresponding to the extrusion piece (10).
5. The embossing device for paper production according to claim 4, characterized in that: One end of the bidirectional screw rod (9) passes through the roller body of the embossing roller (2) and is fixedly connected to a rotating wheel (17).
6. The embossing device for paper production according to claim 1, characterized in that: The embossing roller (2) is rotatably arranged on a support block (18), the support block (18) is fixedly connected to a support plate (19), and the embossing roller (2) and the first motor (27) are driven by a pulley (20) and a belt (21).
7. The embossing device for paper production according to claim 1, characterized in that: The pressure roller (3) is threadedly connected to the threaded rods (23) on both sides through a support assembly. The threaded rods (23) are vertically arranged in the fixed plates (24) on both sides. A transmission rod (25) is arranged under the support plate (19). A second motor (28) is coaxially fixed to one end of the transmission rod (25). The transmission rod (25) and the threaded rods (23) on both sides are driven by a bevel gear set (26).
8. The embossing device for paper production according to claim 7, characterized in that: The support assembly comprises a cross bar (29), both sides of which are slidably arranged on the outer wall of a slide seat (30), the slide seat (30) and the threaded rod (23) are threadedly connected, and limit rings (31) are arranged on the upper and lower sides of the slide seat (30), a first spring (32) is fixedly arranged between the cross bar (29) and the upper limit ring (31), and the cross bar (29) is connected to the lower pressure roller (3) through a connecting plate (33).