Spraying ash blocking device for quenching chamber of spaceflight furnace
The spray ash blocking device with a scraper and driving mechanism addresses ash and scale accumulation in aerospace furnace quenching chambers, enhancing cleaning efficiency and reducing maintenance needs.
Patent Information
- Application Number
- CN202420159688.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-23
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-01-23
AI Technical Summary
Existing ash and scale accumulation in the quenching chamber pipelines of aerospace furnaces leads to gas deviation and poor separation, necessitating frequent maintenance and reducing operational efficiency.
A spray ash blocking device with a special-shaped scraper and driving mechanism, combined with atomizing nozzles and water film, to effectively remove ash and scale from the inner and outer walls of the pipelines.
Enhances the dust removal effect by rotating scrapers cooperating with water film to thoroughly clean the pipelines, preventing gas deviation and improving operational reliability.
Smart Images

Figure CN222160085U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of aerospace furnace quenching chambers, and in particular relates to a spraying ash blocking device for aerospace furnace quenching chambers. Background Art
[0002] Coal gasification refers to the process in which solid fuels such as coal or coke, semi-coke react with a gasifying agent under high temperature, normal pressure or pressurized conditions to be converted into gas products and a small amount of residue. It is an important means of clean and efficient utilization of coal. Large-scale pressurized fluidized bed coal gasification technology is an important way to utilize coal cleanly at present. The quenching chamber, as a key equipment integrated with the gasifier, plays a role in cooling the synthesis gas and has a very important influence on coal gasification. At present, most coal gasification devices such as aerospace furnaces adopt a quenching structure. During the operation of the device, ash and scale are easily accumulated in the pipeline, and will gradually accumulate, eventually causing gas deviation and poor separation of gas, water and ash, resulting in the synthesis gas containing water and ash, causing the quenching chamber to be unable to operate normally and be forced to stop for maintenance, affecting the operating efficiency of the equipment and causing great trouble to production.
[0003] In order to solve the above problems, the existing Chinese patent with publication number CN209481594U discloses a spray ash blocking device for aerospace furnace quenching chamber, and its technical solution includes a quenching chamber, which is located in the shell of the aerospace furnace, and the quenching chamber is symmetrically provided with pipeline mechanisms on both sides, the pipeline mechanism includes an ascending pipe and a descending pipe, and an annular gap is formed between the descending pipe and the ascending pipe, and a spray mechanism is horizontally arranged between the two pipeline mechanisms, and the spray mechanism includes an annular pipe, and a plurality of nozzles are obliquely arranged at the bottom of the annular pipe, and a water inlet pipe is arranged at one end of the annular pipe, and the end of the water inlet pipe away from the annular pipe passes through the quenching chamber and the shell of the aerospace furnace and extends to the outside. The utility model solves the problem that the outer wall of the descending pipe and the annular gap of the ascending pipe in the quenching chamber of the aerospace furnace are very easy to accumulate ash and scale, and the accumulation is increasing, which eventually causes gas deviation and poor separation of gas, water and ash. However, there are also some problems with the device. In the actual use process, there is a lack of auxiliary mechanisms that cooperate with the spray mechanism, and only water film is used to remove the ash, and there is a problem that the ash removal effect is not thorough enough.
[0004] Therefore, in view of the above problems, the present application proposes an aerospace furnace quenching chamber spray ash blocking device that can effectively solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a spray ash blocking device for a quenching chamber of an aerospace furnace in view of the deficiencies of the prior art, thereby effectively solving the problems existing in the prior art.
[0006] To achieve the above purpose, the specific technical solution of the utility model is as follows:
[0007] A spray ash blocking device for a space furnace quenching chamber includes a frame quenching chamber body, wherein a coaxial down pipe and an up pipe are fixedly connected to the inner cavity of the quenching chamber body, the down pipe is located inside the up pipe and the outer diameter of the down pipe is smaller than the outer diameter of the up pipe, a water storage ring is fixedly connected to the upper end of the down pipe, a circumferentially arranged atomizing nozzles are fixedly provided on the outer edge of the lower end face of the water storage ring, and a uniformly circumferentially arranged special-shaped scraper is slidably connected to the lower end face of the water storage ring, and the special-shaped scraper is fixedly connected to the first gear, and the first gear is connected to a driving mechanism.
[0008] As a further configuration of the above scheme, the special-shaped scraper is distributed vertically downward and is located between the down pipe and the up pipe, the inner plate of the special-shaped scraper is in sliding contact with the outer wall of the down pipe, and the outer plate of the special-shaped scraper is in sliding contact with the inner wall of the up pipe.
[0009] As a further configuration of the above solution, the atomizing nozzle is located between the downcomer and the upcomer.
[0010] As a further configuration of the above scheme, the driving mechanism includes a driving motor, which is fixedly mounted on the outer wall of the quenching chamber body, the output shaft of the driving motor is fixedly connected to the rotating shaft, one end of the rotating shaft extends to the interior of the quenching chamber body, the upper end surface of the riser is rotatably connected to a vertical rod, sprockets are fixedly connected to the rotating shaft and the vertical rod, a drive chain is connected between the sprockets, and the upper end of the vertical rod is fixedly connected to a second gear, which is meshingly connected to the first gear.
[0011] As a further configuration of the above scheme, the lower end surface of the water storage ring is fixedly connected with an annular slide groove, the annular slide groove is coaxial with the water storage ring, a slider is slidably connected in the annular slide groove, and the slider is fixedly connected to the special-shaped scraper.
[0012] As a further configuration of the above scheme, a water pump is fixedly installed on the outer side wall of the quenching chamber body, and the water pump includes a water outlet pipe and a water inlet pipe, and the water outlet pipe is connected to the water storage ring.
[0013] The working principle of the utility model is as follows: the water pump and the driving motor are started, the water pump supplies water to the water storage ring through the water outlet pipe and the water inlet pipe, the water is sprayed by the atomizing nozzle at the bottom of the water storage ring, so as to form a water film on the outer wall of the down pipe and the inside of the riser, the driving motor drives the rotating shaft to rotate, the rotating shaft drives the vertical rod to rotate through the transmission cooperation of the sprocket and the driving chain, the vertical rod drives the second gear to rotate, the second gear drives the first gear to rotate, the first gear cooperates with the annular slide groove and the slider to drive the special-shaped scraper to rotate on the outer wall of the down pipe and the inner wall of the riser, and the special-shaped scraper cooperates with the water film to scrape the down pipe and the riser.
[0014] The utility model has the following beneficial effects:
[0015] By arranging a special-shaped scraper between the downcomer and the upcomer, in cooperation with the first gear and the driving mechanism, when the atomizing nozzle sprays and removes dust on the downcomer and the upcomer, the special-shaped scraper rotates on the outer wall of the downcomer and the inner wall of the upcomer, assisting the water film to clean and remove dust from the outer wall of the downcomer and the inner wall of the upcomer, thereby further improving the dust removal effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the external structure of the utility model;
[0017] Figure 2 It is a cross-sectional view of the riser structure of the utility model;
[0018] Figure 3 For this utility model Figure 2 A partial enlarged view of the middle A;
[0019] Figure 4 It is a cross-sectional view of the downcomer structure of the utility model;
[0020] Figure 5 For this utility model Figure 2 A partial enlarged view of point B in the middle.
[0021] 1. quenching chamber body; 2. downcomer; 3. upcomer; 4. water storage ring; 5. atomizing nozzle; 6. special-shaped scraper; 7. first gear; 8. driving mechanism; 81. driving motor; 82. rotating shaft; 83. vertical pole; 84. sprocket; 85. driving chain; 86. second gear; 9. annular slide; 10. slider; 11. water pump; 12. water outlet pipe; 13. water inlet pipe. DETAILED DESCRIPTION
[0022] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0023] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. Figures 1 to 5 , and describes the application in detail with reference to embodiments.
[0024] like Figure 1 , Figure 2As shown, the present embodiment discloses a spray ash blocking device for a space furnace quenching chamber, wherein a coaxial down pipe 2 and an up pipe 3 are fixedly connected to the inner cavity of the quenching chamber body 1, the down pipe 2 is located inside the up pipe 3 and the outer diameter of the down pipe 2 is smaller than the outer diameter of the up pipe 3, a water storage ring 4 is fixedly connected to the upper end of the down pipe 2, a circumferentially arranged atomizing nozzles 5 are fixedly provided on the outer edge of the lower end surface of the water storage ring 4, a uniformly circumferentially arranged special-shaped scraper 6 is slidably connected to the lower end surface of the water storage ring 4, the special-shaped scraper 6 is fixedly connected to the first gear 7, and the first gear 7 is connected to the driving mechanism.
[0025] The special-shaped scraper 6 is distributed vertically downward and is located between the down pipe 2 and the up pipe 3. The inner plate of the special-shaped scraper 6 slides against the outer wall of the down pipe 2, and the outer plate of the special-shaped scraper 6 slides against the inner wall of the up pipe 3. The atomizing nozzle 5 is located between the down pipe 2 and the up pipe 3. A water pump 11 is fixedly installed on the outer wall of the quenching chamber body 1. The water pump 11 includes a water outlet pipe 12 and a water inlet pipe 13. The water outlet pipe 12 is connected to the water storage ring 4.
[0026] like Figure 3 As shown, the driving mechanism includes a driving motor 81, which is fixedly mounted on the outer wall of the quenching chamber body 1. The output shaft of the driving motor 81 is fixedly connected to the rotating shaft 82. One end of the rotating shaft 82 extends to the interior of the quenching chamber body 1. The upper end surface of the riser 3 is rotatably connected to a vertical rod 83. Sprockets 84 are fixedly connected to the rotating shaft 82 and the vertical rod 83. A driving chain 85 is connected between the sprockets 84. The upper end of the vertical rod 83 is fixedly connected to a second gear 86, and the second gear 86 is meshed with the first gear 7.
[0027] like Figure 4 , Figure 5 As shown, the lower end surface of the water storage ring 4 is fixedly connected with an annular slide groove 9, the annular slide groove 9 is coaxial with the water storage ring 4, a slider 10 is slidably connected in the annular slide groove 9, and the slider 10 is fixedly connected to the special-shaped scraper 6.
[0028] The working process of the utility model is as follows: the water pump 11 and the driving motor 81 are started, the water pump 11 supplies water to the water storage ring 4 through the water outlet pipe 12 and the water inlet pipe 13, the water is sprayed by the atomizing nozzle 5 at the bottom of the water storage ring 4, so as to form a water film on the outer wall of the down pipe 2 and the inside of the ascending pipe 3, the driving motor 81 drives the rotating shaft 82 to rotate, the rotating shaft 82 drives the vertical rod 83 to rotate through the transmission cooperation of the sprocket 84 and the driving chain 85, the vertical rod 83 drives the second gear 86 to rotate, the second gear 86 drives the first gear 7 to rotate, the first gear 7 cooperates with the annular slide groove 9 and the slider 10 to drive the special-shaped scraper 6 to rotate on the outer wall of the down pipe 2 and the inner wall of the ascending pipe 3, and the special-shaped scraper 6 cooperates with the water film to scrape the down pipe 2 and the ascending pipe 3.
[0029] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is defined by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims. Any figure mark in the claims should not be regarded as limiting the claims involved.
[0030] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A spray ash blocking device for a space furnace quench chamber, comprising a frame quench chamber body, wherein a coaxial down pipe and an up pipe are fixedly connected to the inner cavity of the quench chamber body, wherein the down pipe is located inside the up pipe and the outer diameter of the down pipe is smaller than the outer diameter of the up pipe, and wherein: The upper end of the downcomer is fixedly connected to a water storage ring, the outer edge of the lower end surface of the water storage ring is fixedly provided with circumferentially arranged atomizing nozzles, the lower end surface of the water storage ring is slidably connected to uniformly circumferentially arranged special-shaped scrapers, the special-shaped scrapers are fixedly connected to the first gear, and the first gear is connected to the driving mechanism.
2. The aerospace furnace quenching chamber spray ash blocking device according to claim 1 is characterized in that: The special-shaped scraper is distributed vertically downward and is located between the down pipe and the up pipe. The inner side plate of the special-shaped scraper is in sliding contact with the outer wall of the down pipe, and the outer side plate of the special-shaped scraper is in sliding contact with the inner wall of the up pipe.
3. The aerospace furnace quenching chamber spray ash blocking device according to claim 1 is characterized in that: The atomizing nozzle is located between the downcomer and the upcomer.
4. The aerospace furnace quenching chamber spray ash blocking device according to claim 1 is characterized in that: The driving mechanism includes a driving motor, which is fixedly mounted on the outer wall of the quenching chamber body. The output shaft of the driving motor is fixedly connected to the rotating shaft. One end of the rotating shaft extends to the interior of the quenching chamber body. The upper end surface of the riser is rotatably connected to a vertical rod. Sprockets are fixedly connected to the rotating shaft and the vertical rod. A driving chain is connected between the sprockets. The upper end of the vertical rod is fixedly connected to a second gear, and the second gear is meshingly connected to the first gear.
5. The aerospace furnace quenching chamber spray ash blocking device according to claim 1 is characterized in that: The lower end surface of the water storage ring is fixedly connected with an annular slide groove, the annular slide groove is coaxial with the water storage ring, a sliding block is slidably connected in the annular slide groove, and the sliding block is fixedly connected with the special-shaped scraper.
6. The aerospace furnace quenching chamber spray ash blocking device according to claim 1, characterized in that: The water storage ring is connected to a water pump, and the water pump is fixedly mounted on the outer side wall of the quenching chamber body. The water pump comprises a water outlet pipe and a water inlet pipe.
