Top beam mounting and supporting device

By designing hydraulic pillars, top support mechanisms and side support mechanisms in the downhole tunnel support device, combining telescopic components and positioning components, the stability and safety issues during the support of the top beam of the arched structure are solved, and the working efficiency and Security.

CN222162656UActive Publication Date: 2024-12-13JIAOZUO COAL GRP ZHAOGU (XINXIANG) ENERGY CO LTD
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Patent Information

Application Number
CN202420188214.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-26
Publication Date
2024-12-13
Estimated Expiration
2034-01-26

AI Technical Summary

Technical Problem

The existing downhole tunnel support device has problems such as unstable placement and lifting inclination when supporting the top beam of the arched structure, which reduces work efficiency and safety.

Method used

A top beam installation support device including hydraulic support pillars, top support mechanisms and side support mechanisms are designed. By providing a top support mechanism at the top of the lifting column and a side support mechanism on both sides, the side support members are adjusted by using a telescopic assembly. The height ensures the stability of the top beam during lifting and assists in the smooth placement of the hydraulic struts through the positioning assembly.

Benefits of technology

The stable support and lifting of the top beam is achieved, the unstable placement and lifting inclination are avoided, and the working efficiency and safety of the installation support operations of the top beams of each structure are improved.

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Abstract

The utility model discloses a top beam installing and supporting device which comprises a hydraulic supporting column, a jacking mechanism and a side supporting mechanism, and the hydraulic supporting column is formed by combining a fixed pipe body and a lifting column body which is arranged in the fixed pipe body in a sleeved mode and can conduct lifting operation under the action of hydraulic oil. The jacking mechanism is connected with the lifting column body, and the two side supporting mechanisms are symmetrically arranged on the two sides of the jacking mechanism. The jacking mechanism comprises a jacking sleeve and a jacking piece, the jacking sleeve is arranged on the outer side of the top end of the lifting column body in a sleeving mode, and the top end of the jacking sleeve is fixedly connected with the jacking piece; the side supporting mechanism comprises an anti-roll supporting rod and a side supporting piece, the anti-roll supporting rod is arranged in an inclined mode, the bottom end of the anti-roll supporting rod is connected with the bottom end of the side wall of the jacking sleeve through a pin shaft, the top end of the anti-roll supporting rod is connected with the side supporting piece through a pin shaft, a telescopic assembly is arranged between the middle of the anti-roll supporting rod and the upper end of the side wall of the jacking sleeve, and the middle of the anti-roll supporting rod and the upper end of the side wall of the jacking sleeve are connected through the telescopic assembly.
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Description

Technical Field

[0001] The utility model relates to the field of coal mining, in particular to a top beam installation support device. Background Art

[0002] Tunnels are various passages drilled between the surface and the ore body, which are used for ore transportation, ventilation, drainage, pedestrians, and various necessary preparatory projects for the new excavation of ore for metallurgical equipment. These passages are collectively called tunnels. During the construction of a coal mine, multiple tunnels need to be opened to facilitate the transportation of coal. After the tunnel is excavated, a supporting top beam is needed to stabilize the tunnel.

[0003] During the construction process, construction workers will choose different top beam structures to support the tunnel according to different tunnel structures; the commonly used top beam structures are gantry structures or arch structures. Patent No. CN202121133138.0 discloses an underground tunnel support device, which can realize the support and installation operation of the gantry structure top beam. However, the tunnel support device of this structure will have unstable placement, lifting and tilting when supporting the arch structure top beam, which reduces the work efficiency and safety of the arch structure top beam installation support operation, and it is necessary to improve it. Utility Model Content

[0004] The utility model aims to solve the above problems and provide a top beam installation support device which has a simple structure and is easy to use.

[0005] In order to achieve the above purpose, the technical solution of the utility model is:

[0006] A top beam installation support device comprises a hydraulic support, a top supporting mechanism and a side supporting mechanism. The hydraulic support is composed of a fixed pipe body and a lifting column body sleeved in the fixed pipe body and capable of being lifted and lowered under the action of hydraulic oil; the top supporting mechanism is connected to the lifting column, and the side supporting mechanism has two groups and the two groups of side supporting mechanisms are symmetrically arranged on both sides of the top supporting mechanism; the top supporting mechanism comprises a top supporting sleeve and a top supporting member, the top supporting sleeve is sleeved on the outer side of the top end of the lifting column, and the top end of the top supporting sleeve is fixedly connected to the top supporting member; the side supporting mechanism comprises an anti-roll strut and a side supporting member, the anti-roll strut is arranged in an inclined shape, the bottom end of the anti-roll strut is connected to the bottom end of the side wall of the top supporting sleeve with a pin shaft, the top end of the anti-roll strut is connected to the side supporting member with a pin shaft, and a telescopic assembly is arranged between the middle part of the anti-roll strut and the upper end of the side wall of the top supporting sleeve and connected through the telescopic assembly.

[0007] Furthermore, the telescopic assembly includes a first screw, a second screw, and a mounting sleeve, one end of the first screw is provided with a first connecting ear and is connected to a first fixing ear pin arranged on one side of the middle part of the anti-roll support rod through the first connecting ear, one end of the second screw is provided with a second connecting ear and is connected to a second fixing ear pin arranged on one side of the top support sleeve through the second connecting ear; the other end of the first screw and the other end of the second screw are respectively sleeved with two ends of the mounting sleeve, the inner side surface of one end of the mounting sleeve is provided with a first internal thread and is threadedly connected to a first external thread arranged on the outer side surface of the first screw through the first internal thread, the inner side surface of the other end of the mounting sleeve is provided with a second internal thread and is threadedly connected to a second external thread arranged on the outer side surface of the second screw through the second internal thread, and the rotation direction of the first internal thread and the second internal thread are opposite.

[0008] Furthermore, one end of the anti-roll strut in the length direction is connected to the third fixing ear pin arranged on one side of the bottom end of the top support sleeve, and the other end of the anti-roll strut in the length direction is connected to the fourth fixing ear pin arranged at the bottom end of the side support member; the third fixing ear is located below the second fixing ear and the third fixing ear is arranged corresponding to the second fixing ear.

[0009] Furthermore, the cross-sections of the top supporting member and the side supporting member are both U-shaped, and the axial direction of the central hole of the fourth fixing ear is perpendicular to the length direction of the top supporting member.

[0010] Furthermore, the top support sleeve is in the shape of a cylindrical shell with an open bottom end, the inner diameter of the top support sleeve is adapted to the outer diameter of the top end of the lifting column, and the top support sleeve is sleeved on the outside of the top end of the lifting column; the top supporting member is arranged horizontally, and the top end of the top support sleeve is fixedly connected to the bottom end of the top supporting member.

[0011] Furthermore, the top beam installation support device also includes a positioning component for assisting the hydraulic support to be placed stably in the working area; the positioning component includes a base, a positioning sleeve, and an auxiliary support rod; the base is placed on the ground in the working area, and the top of the base is fixedly connected to a positioning sleeve, the inner diameter of the positioning sleeve is adapted to the outer diameter of the bottom end of the fixed tube body, and the bottom end of the fixed tube body is sleeved in the positioning sleeve; a support ring is fixedly sleeved on the outer periphery of the positioning sleeve, and a plurality of support ears are arranged at equal intervals on the outer side of the support ring along the circumferential direction of the support ring, and a plurality of auxiliary support rods are connected through the plurality of support ears.

[0012] Furthermore, the plurality of auxiliary support rods are arranged corresponding to the plurality of support ears, the auxiliary support rods are arranged in an inclined state, the top ends of the auxiliary support rods are connected to the support ear pins, and the bottom ends of the auxiliary support rods are in contact with the ground.

[0013] Compared with the prior art, the utility model has the following advantages and positive effects:

[0014] The utility model adopts the design of arranging a top supporting mechanism at the top of the lifting column and arranging side supporting mechanisms on both sides of the top supporting mechanism, so that when the top beam is supported, the top beam can be supported and lifted by the top supporting member and the two side supporting members at the same time, thereby achieving the installation support effect of the top beam;

[0015] In addition, the side supporting mechanism in the utility model can be adjusted in angle by a telescopic assembly, thereby realizing the height adjustment operation of the top ends of the two top supporting members; when the portal frame structure top beam is installed and supported, the two side supporting members are made flush with the height of the top supporting member; when the arch structure top beam is installed and supported, the height of the two side supporting members is made lower than the height of the top supporting member; through the height adjustment operation of the side supporting mechanism, during the lifting process, the top ends of the side supporting members and the top ends of the top supporting members can contact the lifting end faces of the top beams of each structure, and the top beam can be stably placed on the top supporting members and the side supporting members, thereby ensuring the stability of the top beam during the lifting process, avoiding the occurrence of unstable placement of the top beam, tilted lifting, etc., and effectively improving the work efficiency of the installation and support operations of the top beams of each structure and the safety of the lifting process. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 for Figure 1 A magnified view of the local structure;

[0019] Figure 3 It is a structural schematic diagram of the telescopic component;

[0020] Figure 4 It is a left side view of the cross-sectional structure of the side support;

[0021] Figure 5 This is an installation effect diagram of the utility model and the top beam of the portal structure;

[0022] Figure 6 This is an installation effect diagram of the utility model and the top beam of the arched structure. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work, any modifications, equivalent replacements, improvements, etc., should be included in the protection scope of the utility model.

[0024] like Figures 1 to 6 As shown, this embodiment discloses a top beam installation support device, including a hydraulic support, a top supporting mechanism, and a side supporting mechanism. The hydraulic support is composed of a fixed pipe body 1 and a lifting column 2 which is sleeved in the fixed pipe body 1 and can be lifted and lowered under the action of hydraulic oil; the top supporting mechanism is connected to the lifting column 2, and the side supporting mechanism has two groups, and the two groups of side supporting mechanisms are symmetrically arranged on both sides of the top supporting mechanism;

[0025] The jacking mechanism includes a jacking sleeve 3 and a jacking member 4; the jacking sleeve 3 is in the shape of a cylindrical shell with an open bottom end, the inner diameter of the jacking sleeve 3 is adapted to the outer diameter of the top end of the lifting column 2, and the jacking sleeve 3 is sleeved on the outer side of the top end of the lifting column 2; the cross-section of the jacking member 4 is U-shaped, the jacking member 4 is horizontally arranged, and the top end of the jacking sleeve 3 is fixedly connected to the bottom end of the jacking member 4.

[0026] The top support sleeve is directly sleeved on the top of the lifting column. When different top support parts or side support parts need to be replaced, the top support sleeve can be removed and then the various parts can be replaced. The operation is simple, convenient and fast, which improves the maintenance efficiency of the entire device.

[0027] The side supporting mechanism includes an anti-roll strut 5 and a side supporting member 6. The anti-roll strut 5 is arranged in an inclined shape. The bottom end of the anti-roll strut 5 is pin-connected to the bottom end of the side wall of the top supporting sleeve 3, and the top end of the anti-roll strut 5 is pin-connected to the side supporting member 6. A telescopic component 7 is arranged between the middle part of the anti-roll strut 5 and the upper end of the side wall of the top supporting sleeve 3 and is connected through the telescopic component 7.

[0028] The telescopic assembly 7 includes a first screw rod 72, a second screw rod 73, and a mounting sleeve 71. One end of the first screw rod 72 is provided with a first connecting ear 721 and is pin-connected to a first fixing ear 51 arranged on one side of the middle part of the anti-roll support rod 5 through the first connecting ear 721. One end of the second screw rod 73 is provided with a second connecting ear 731 and is pin-connected to a second fixing ear 31 arranged on one side of the supporting sleeve 3 through the second connecting ear 731. The other end of the first screw rod 72 and the other end of the second screw rod 73 are respectively sleeved with two ends of the mounting sleeve 71. The inner side wall of one end of the mounting sleeve 71 is provided with a first internal thread 711 and is threadedly connected to a first external thread 722 arranged on the outer side wall of the first screw rod 72 through the first internal thread 711. The inner side wall of the other end of the mounting sleeve 71 is provided with a second internal thread 712 and is threadedly connected to a second external thread 732 arranged on the outer side wall of the second screw rod 73 through the second internal thread 712. The rotation directions of the first internal thread 711 and the second internal thread 712 are opposite.

[0029] When performing the telescopic adjustment operation, it is only necessary to rotate the mounting sleeve to make the first screw and the second screw move relatively closer or farther away under the action of the thread; when the first screw and the second screw are relatively close to each other, the anti-roll support rod rotates upward, and the height of the side support increases; when the first screw and the second screw are relatively farther away from each other, the anti-roll support rod rotates downward, and the height of the side support decreases; the height adjustment action of the side support can be achieved by adjusting the telescopic assembly, which facilitates the side support to perform contact and support operations on the arc curved surface of the top beam of the arched structure.

[0030] One end of the anti-roll strut 5 in the length direction is pin-connected to the third fixing ear 32 arranged on one side of the bottom end of the top support sleeve 3, and the other end of the anti-roll strut 5 in the length direction is pin-connected to the fourth fixing ear 61 arranged at the bottom end of the side support member 6; the third fixing ear 32 is located below the second fixing ear 31 and the third fixing ear 32 is arranged corresponding to the second fixing ear 31.

[0031] The cross-section of the side support member 6 is U-shaped, and the axis direction of the central hole 611 of the fourth fixing ear 61 is perpendicular to the length direction of the top support member 4. Under the structural design that the fourth fixing ear of the side support member is connected to the anti-roll support rod pin, when the side support member supports the arched top beam, the side support member can rotate according to the curvature of the contact surface of the arched top beam, so that the side support member can stably support the curved contact surface of the arched top beam, thereby improving the support stability of the entire device for the arched top beam.

[0032] like Figure 5As shown, when the top beam 12 of the portal structure is lifted, the telescopic assembly 7 is adjusted to control the anti-roll support rod 5 to rotate, so that the heights of the two side support members 6 and the top support member 4 are flush, and the upper end surfaces of the two side support members 6 and one top support member 4 are in contact with the horizontal lifting end surface of the top beam 12 of the portal structure, thereby ensuring the placement stability and lifting safety of the top beam 12 of the portal structure;

[0033] like Figure 6 As shown, when the arch structure top beam 13 is lifted, the telescopic assembly 7 is adjusted to control the anti-roll support rod 5 to rotate downward, so that the heights of the two side supports 6 are lower than the height of the top support member 4, and then the center position of the arch structure top beam 13 is placed on the top support member 4, and finally the telescopic assembly 7 is adjusted again to rotate the anti-roll support rod 5 upward until the upper end surface of the side support member 6 at the top of the anti-roll support rod 5 contacts the arc-shaped curved lifting end surface of the arch structure top beam 13, thereby realizing the support operation of the side support member 6 on the arch structure top beam 13, thereby ensuring the placement stability and lifting safety of the arch structure top beam 13.

[0034] The top beam installation support device also includes a positioning component for assisting the hydraulic support to be placed stably in the working area; the positioning component includes a base 8, a positioning sleeve 9, and an auxiliary support rod 11; the base 8 is placed on the ground in the working area, and the top of the base 8 is fixedly connected to a positioning sleeve 9, the inner diameter of the positioning sleeve 9 is adapted to the outer diameter of the bottom end of the fixed tube body 1, and the bottom end of the fixed tube body 1 is sleeved in the positioning sleeve 9; a support ring 10 is fixedly sleeved on the outer periphery of the positioning sleeve 9, and a plurality of support ears are arranged at equal intervals on the outer side of the support ring 10 along the circumferential direction of the support ring 10, and a plurality of auxiliary support rods 11 are connected through the plurality of support ears.

[0035] The plurality of auxiliary support rods 11 are arranged corresponding to the plurality of support ears. The auxiliary support rods 11 are arranged in an inclined shape. The top ends of the auxiliary support rods 11 are connected to the support ear pins, and the bottom ends of the auxiliary support rods 11 abut against the ground.

[0036] The positioning assembly can stably place the hydraulic support in the working area and perform top beam support operations, avoiding tipping over during the hydraulic support lifting process, improving the convenience of placing the hydraulic support, and further improving the use effect of the utility model.

[0037] The utility model adopts the design of arranging a top supporting mechanism at the top of the lifting column and arranging side supporting mechanisms on both sides of the top supporting mechanism, so that when the top beam is supported, the top beam can be supported and lifted by the top supporting member and the two side supporting members at the same time, thereby achieving the installation support effect of the top beam;

[0038] In addition, the side supporting mechanism in the utility model can be adjusted in angle by a telescopic component, thereby realizing the height adjustment operation of the top ends of the two top supporting members, so that during the lifting process, the top ends of the side supporting members and the top ends of the top supporting members can contact the lifting end surfaces of the top beams of each structure, and the top beams can be stably placed on the top supporting members and the side supporting members, thereby ensuring the stability of the top beams during the lifting process, avoiding the occurrence of unstable placement of the top beams, tilted lifting, etc., and effectively improving the work efficiency of the installation and support operations of the top beams of each structure and the safety of the lifting process.

Claims

1. A top beam installation support device, comprising a hydraulic support, the hydraulic support is composed of a fixed pipe body and a lifting column body sleeved in the fixed pipe body and capable of lifting and lowering under the action of hydraulic oil; characterized in that: The top beam installation support device also includes a top supporting mechanism and a side supporting mechanism. The top supporting mechanism is connected to the lifting column. There are two groups of side supporting mechanisms, and the two groups of side supporting mechanisms are symmetrically arranged on both sides of the top supporting mechanism; the top supporting mechanism includes a top supporting sleeve and a top supporting member. The top supporting sleeve is sleeved on the outer side of the top end of the lifting column, and the top end of the top supporting sleeve is fixedly connected to the top supporting member; the side supporting mechanism includes an anti-roll strut and a side supporting member. The anti-roll strut is arranged in an inclined shape, the bottom end of the anti-roll strut is connected to the bottom end of the side wall of the top supporting sleeve with a pin shaft, the top end of the anti-roll strut is connected to the side supporting member with a pin shaft, and a telescopic component is arranged between the middle part of the anti-roll strut and the upper end of the side wall of the top supporting sleeve and connected through the telescopic component.

2. The top beam installation support device according to claim 1, characterized in that: The telescopic assembly includes a first screw, a second screw, and a mounting sleeve. A first connecting ear is provided at one end of the first screw and is connected to a first fixing ear pin arranged on one side of the middle part of the anti-roll support rod through the first connecting ear. A second connecting ear is provided at one end of the second screw and is connected to a second fixing ear pin arranged on one side of the jacking sleeve through the second connecting ear. The other end of the first screw and the other end of the second screw are respectively sleeved with two ends of the mounting sleeve. A first internal thread is provided on the inner side surface of one end of the mounting sleeve and is threadedly connected to a first external thread arranged on the outer side surface of the first screw through the first internal thread. A second internal thread is provided on the inner side surface of the other end of the mounting sleeve and is threadedly connected to a second external thread arranged on the outer side surface of the second screw through the second internal thread. The first internal thread and the second internal thread have opposite rotation directions.

3. The top beam installation support device according to claim 2, characterized in that: One end of the anti-roll strut in the length direction is connected to the third fixing ear pin arranged on one side of the bottom end of the top support sleeve, and the other end of the anti-roll strut in the length direction is connected to the fourth fixing ear pin arranged at the bottom end of the side support member; the third fixing ear is located below the second fixing ear and the third fixing ear is arranged corresponding to the second fixing ear.

4. The top beam installation support device according to claim 3, characterized in that: The cross sections of the top supporting member and the side supporting member are both U-shaped, and the axis direction of the central hole of the fourth fixing ear is perpendicular to the length direction of the top supporting member.

5. The top beam installation support device according to claim 4, characterized in that: The top supporting sleeve is in the shape of a cylindrical shell with an open bottom end. The inner diameter of the top supporting sleeve is matched with the outer diameter of the top end of the lifting column and the top supporting sleeve is sleeved on the outside of the top end of the lifting column. The top supporting member is arranged horizontally, and the top end of the top supporting sleeve is fixedly connected to the bottom end of the top supporting member.

6. The top beam installation support device according to claim 1, characterized in that: The top beam installation support device also includes a positioning component for assisting the hydraulic support to be placed stably in the working area; the positioning component includes a base, a positioning sleeve, and an auxiliary support rod; the base is placed on the ground in the working area, and a positioning sleeve is fixedly connected to the top of the base, the inner diameter of the positioning sleeve is adapted to the outer diameter of the bottom end of the fixed tube body, and the bottom end of the fixed tube body is sleeved in the positioning sleeve; a support ring is fixedly sleeved on the outer periphery of the positioning sleeve, and a plurality of support ears are arranged at equal intervals on the outer side of the support ring along the circumferential direction of the support ring, and a plurality of auxiliary support rods are connected through the plurality of support ears.

7. The top beam installation support device according to claim 6, characterized in that: The plurality of auxiliary support rods are arranged corresponding to the plurality of support ears, the auxiliary support rods are arranged in an inclined shape, the top ends of the auxiliary support rods are connected to the support ear pin shafts, and the bottom ends of the auxiliary support rods are abutted against the ground.