Gas-liquid separator structure

By adopting a segmented air conduit structure and molecular sieve package, the problem of poor adaptability of the existing gas-liquid separator air conduit is solved, and the design of gas-liquid separator with reasonable structure, cost saving and efficiency is realized, ensuring the quality of the engine oil.

CN222187420UActive Publication Date: 2024-12-17ZHEJIANG XINCHANG TONGYI AUTO PARTS CO LTD
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Patent Information

Application Number
CN202420926528.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2024-12-17
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The air conduit of the existing gas-liquid separator is an integrated structure, which has poor adaptability, resulting in high production costs and low production efficiency.

Method used

Adopt a segmented air pipe structure, including the first straight pipe section, the second straight pipe section and the connecting head, and adapt to different types of gas-liquid separators by cutting the straight pipe sections of different lengths, and improve assembly with the limiting part and the edge-covering structure. Reliability and molecular sieve packs are provided in the housing for filtration and drying.

Benefits of technology

A gas-liquid separator with reasonable structure, convenient production and strong adaptability is realized, which reduces production costs, improves production efficiency, and ensures the quality of engine oil through molecular sieve packages.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a gas-liquid separator structure which comprises a shell, an end socket is fixed on the shell, an inlet and an outlet are arranged on the end socket, a liquid dispersing cup is arranged below the inlet in the shell, a gas guide pipe is fixed in the shell, a gas outlet of the gas guide pipe is connected with the outlet, and a gas outlet of the gas guide pipe is connected with the liquid dispersing cup. The air guide pipe comprises a first straight pipe section and a second straight pipe section, and a connector is arranged between the first straight pipe section and the second straight pipe section. Compared with the prior art, the gas-liquid separator has the advantages that the structure is reasonable, the gas-guide tube adopts a sectional structure and comprises the first straight tube section, the second straight tube section and the connector, when gas-liquid separators of different models (different volumes) are produced, the connector can be shared by the gas-liquid separators of different models, and the gas-liquid separators of different models can be produced only according to different models. And straight pipe sections with different lengths can be cut, material taking and machining are convenient, the production cost can be greatly saved, and the production efficiency can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of gas-liquid separator manufacturing, in particular to a gas-liquid separator structure. Background Art

[0002] The gas-liquid separator is one of the important accessories in the automobile air-conditioning system. Its main function is to store the refrigerant in the automobile air-conditioning system and separate the gas-liquid mixed refrigerant into gas and liquid so that the refrigerant entering the compressor is gaseous refrigerant.

[0003] For example, a patent application with application number CN201922273278.7 and titled “A gas-liquid separator and automobile air conditioning system” discloses a gas-liquid separator, including a container and an air duct. The container is used to store liquid refrigerant. The inlet and outlet of the gas-liquid separator are arranged at one end of the container. The inlet is connected to the interior of the body, the air inlet port of the air duct is connected to the interior of the container, and the air outlet port of the air duct is connected to the outlet. When working, the inlet and outlet of the gas-liquid separator are installed upward in the automobile air conditioning system, and the gas and liquid refrigerants flow in from the inlet. The liquid refrigerant settles to the bottom of the container under the action of gravity. The gaseous refrigerant enters the air duct from the air inlet port of the air duct and finally flows out from the outlet of the gas-liquid separator, thereby achieving gas-liquid separation. However, the air duct is an integrated structure, and the structure of the gas-liquid separator is roughly the same, but the volume will change depending on the model, and the length of the air duct also needs to be changed accordingly; the integrated structure of the air duct corresponds to the gas-liquid separator one by one, has poor adaptability, and will increase the production cost of the commission, so its structure needs further improvement. Utility Model Content

[0004] The purpose of the utility model is to make up for the above-mentioned deficiencies and disclose to the public a gas-liquid separator structure which has a reasonable structure, is easy to manufacture and has strong adaptability.

[0005] The technical solution of the utility model is achieved in this way:

[0006] A gas-liquid separator structure comprises a shell, a sealing head is fixed on the shell, an inlet and an outlet are arranged on the sealing head, a bulk liquid cup is arranged below the inlet in the shell, an air guide pipe is fixed in the shell, an air outlet of the air guide pipe is connected with the outlet, the air guide pipe comprises a first straight pipe section and a second straight pipe section, and a connector is arranged between the first straight pipe section and the second straight pipe section.

[0007] The measures to further optimize this technical solution are:

[0008] As an improvement, the connector includes a tube sleeve and a bottom cover, a liquid accumulation plate is arranged between the tube sleeve and the bottom cover, and a liquid leakage hole is arranged on the liquid accumulation plate.

[0009] As an improvement, a limiting portion is provided on the inner periphery of the bottom cover, and the setting of the limiting portion facilitates the assembly of the liquid accumulation plate.

[0010] As an improvement, the limiting portion is an annular structure whose shape matches the effusion plate.

[0011] As an improvement, the upper end of the bottom cover is provided with an edge, and the edge is coated on the outer periphery of the effusion plate and the outer periphery of the lower end of the tube sleeve. The edge coats the effusion plate inside, and can position the effusion plate to prevent it from shifting.

[0012] As an improvement, one end of the air guide tube is connected to the bulk liquid cup, and an air inlet is formed between the air guide tube and the bulk liquid cup.

[0013] As an improvement, a molecular sieve bag is arranged in the shell, and the molecular sieve bag is used to filter and dry the refrigerant in the gas-liquid separator, absorb the impurities and moisture therein, and ensure the reliable quality of the oil entering the compressor.

[0014] As an improvement, the molecular sieve is coated on the outside of the air guide tube.

[0015] As an improvement, the outer circumference of the bulk liquid cup is in an arc-shaped structure.

[0016] The advantages of the utility model compared with the prior art are:

[0017] The utility model discloses a gas-liquid separator structure with reasonable structure. Its air guide pipe adopts a segmented structure. The air guide pipe comprises a first straight pipe section, a second straight pipe section and a connector. When producing gas-liquid separators of different models (different volumes), the connector can realize the sharing of gas-liquid separators of various models. It is only necessary to cut straight pipe sections of different lengths according to different models. The material acquisition and processing are convenient, and the production cost can be greatly saved and the production efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional structural diagram of the utility model;

[0019] Figure 2 It is a cross-sectional view of the utility model;

[0020] Figure 3 yes Figure 2 Enlarged view of part A in the middle;

[0021] Figure 4 It is a three-dimensional structural diagram of the utility model after removing the shell;

[0022] Figure 5 yes Figure 4 Enlarged view of middle part B;

[0023] Figure 6 yes Figure 5 Exploded view of the connector.

[0024] The names of the reference numerals in the accompanying drawings of the present utility model are:

[0025] Shell 1, head 2, inlet 2a, outlet 2b, bulk liquid cup 3, air guide tube 4, air inlet 4a, first straight pipe section 41, second straight pipe section 42, connector 43, pipe sleeve 431, bottom cover 432, limiting part 432a, edging 432b, liquid accumulation plate 433, liquid leakage hole 433a, molecular sieve bag 5. DETAILED DESCRIPTION

[0026] The utility model is further described in detail below with reference to the accompanying drawings:

[0027] The following description is used to disclose the utility model so that those skilled in the art can implement the utility model. The preferred embodiments described below are only examples, and those skilled in the art can think of other obvious variations. The basic principles of the utility model defined in the following description can be used for other implementation schemes, variations, improvements, equivalent schemes, and other technical solutions that do not deviate from the spirit and scope of the utility model.

[0028] Those skilled in the art should understand that, in the disclosure of the present invention, the directions or positions indicated by the terms "longitudinal", "lateral", "up", "down", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the directions or positional relationships shown in the accompanying drawings, which are only simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or component referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the above terms should not be understood as limitations on the present invention.

[0029] It is to be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.

[0030] like Figures 1 to 6 As shown, a gas-liquid separator structure includes a shell 1, a head 2 is fixed on the shell 1, an inlet 2a and an outlet 2b are arranged on the head 2, a bulk liquid cup 3 is arranged below the inlet 2a in the shell 1, an air guide pipe 4 is fixed in the shell 1, the air outlet of the air guide pipe 4 is connected to the outlet 2b, the air guide pipe 4 includes a first straight pipe section 41 and a second straight pipe section 42, and a connector 43 is arranged between the first straight pipe section 41 and the second straight pipe section 42.

[0031] The function of the bulk liquid cup 3 is that after the mixed gas-liquid two-phase refrigeration air is taken in, the gas and liquid are separated through the bulk liquid cup 3, and the liquid settles to the bottom of the gas-liquid separator by gravity.

[0032] The connector 43 includes a tube sleeve 431 and a bottom cover 432 . A liquid accumulation plate 433 is disposed between the tube sleeve 431 and the bottom cover 432 . A liquid leakage hole 433 a is disposed on the liquid accumulation plate 433 .

[0033] The inner periphery of the bottom cover 432 is provided with a limiting portion 432a.

[0034] The limiting portion 432 a is in the form of an annular structure that matches the liquid accumulation plate 433 .

[0035] The upper end of the bottom cover 432 is provided with a rim 432 b , and the rim 432 b covers the outer periphery of the effusion plate 433 and the outer periphery of the lower end of the tube sleeve 431 .

[0036] The middle part of the liquid accumulation plate 433 is concave, and the leakage hole 433a is set at the center of the concave part. When the liquid accumulation plate 433 is assembled into the bottom cover 432, the outer periphery of the liquid accumulation plate 433 is supported on the limiting part 432a of the bottom cover 432, and a cavity is formed between the bottom surface of the liquid accumulation plate 433 and the inner bottom surface of the bottom cover 432. The setting of the pipe sleeve 431 facilitates the connection between the first straight pipe section 41, the second straight pipe section 42 and the connector 43. The setting of the edging 432b can improve the reliability of the assembled structure and prevent the liquid accumulation plate 433 from shifting.

[0037] One end of the air guide tube 4 is connected to the bulk liquid cup 3 , and an air inlet 4 a is formed between the air guide tube 4 and the bulk liquid cup 3 .

[0038] A molecular sieve bag 5 is arranged in the housing 1 .

[0039] The molecular sieve bag 5 is coated on the outside of the air guide tube 4 .

[0040] The molecular sieve bag 5 is used to filter and dry the refrigerant in the gas-liquid separator, absorb impurities and moisture therein, and ensure the quality of the oil entering the compressor. In this embodiment, the molecular sieve bag 5 is U-shaped and wrapped around the first straight pipe section 41 and the second straight pipe section 42 of the air guide pipe 4.

[0041] The outer circumference of the bulk liquid cup 3 is in an arc-shaped structure.

[0042] Working principle:

[0043] The mixed refrigerant of gas and liquid flows in from the inlet 2a of the end cap 2. Due to the obstruction of the bulk cup 3, the refrigerant cannot directly enter the air guide tube 4, but flows along the surface of the bulk cup 3 to the surroundings of the bulk cup 3. The liquid refrigerant settles to the bottom of the gas-liquid separator under the action of gravity. The gaseous refrigerant enters the air guide tube 4 from the air inlet 4a of the air guide tube 4, and finally flows out from the outlet 2b of the gas-liquid separator, thereby achieving the purpose of gas-liquid separation. A small amount of water may be mixed in the gaseous refrigerant. When the gaseous refrigerant flows through the air guide tube 4, the air guide tube 4 is in a U-shaped structure. The water is deposited at the connector 43 at the bottom end of the air guide tube 4, and enters the volume of the bottom cover 432 through the leakage hole 433a of the liquid accumulation plate 433.

[0044] The utility model provides a gas-liquid separator structure, wherein the air guide pipe 4 adopts a segmented structure, that is, the air guide pipe 4 includes a first straight pipe section 41, a second straight pipe section 42 and a connector 43. The first straight pipe section 41 and the second straight pipe section 42 are easy to obtain and process. When producing gas-liquid separators of different models (different volumes), the connector 43 can be shared by gas-liquid separators of various models. It is only necessary to cut straight pipe sections of different lengths according to different models, which can greatly save production costs and improve production efficiency.

[0045] The above are only preferred embodiments of the present invention, and do not limit the implementation mode and protection scope of the present invention. Those skilled in the art should be aware that all solutions obtained by equivalent substitutions and obvious changes made using the description and illustrations of the present invention should be included in the protection scope of the present invention.

Claims

1. A gas-liquid separator structure, comprising a shell (1), a sealing head (2) fixed on the shell (1), an inlet (2a) and an outlet (2b) arranged on the sealing head (2), a bulk liquid cup (3) arranged below the inlet (2a) in the shell (1), an air guide pipe (4) fixed in the shell (1), an air outlet of the air guide pipe (4) connected to the outlet (2b), wherein: The air guide pipe (4) comprises a first straight pipe section (41) and a second straight pipe section (42), and a connector (43) is provided between the first straight pipe section (41) and the second straight pipe section (42).

2. A gas-liquid separator structure according to claim 1, characterized in that: The connector (43) comprises a tube sleeve (431) and a bottom cover (432), a liquid accumulation plate (433) is arranged between the tube sleeve (431) and the bottom cover (432), and a liquid leakage hole (433a) is arranged on the liquid accumulation plate (433).

3. A gas-liquid separator structure according to claim 2, characterized in that: A limiting portion (432a) is provided on the inner periphery of the bottom cover (432).

4. A gas-liquid separator structure according to claim 3, characterized in that: The limiting portion (432a) is in the form of an annular structure that matches the shape of the liquid accumulation plate (433).

5. A gas-liquid separator structure according to claim 4, characterized in that: The upper end of the bottom cover (432) is provided with an edge (432b), and the edge (432b) covers the outer periphery of the liquid accumulation plate (433) and the outer periphery of the lower end of the tube sleeve (431).

6. A gas-liquid separator structure according to claim 5, characterized in that: One end of the air guide tube (4) is connected to the bulk liquid cup (3), and an air inlet (4a) is formed between the air guide tube (4) and the bulk liquid cup (3).

7. A gas-liquid separator structure according to any one of claims 1 to 6, characterized in that: A molecular sieve bag (5) is arranged in the housing (1).

8. A gas-liquid separator structure according to claim 7, characterized in that: The molecular sieve bag (5) is coated on the outside of the air guide tube (4).

9. A gas-liquid separator structure according to claim 8, characterized in that: The outer circumference of the bulk liquid cup (3) is in an arc-shaped structure.