Coal gangue and pulverized coal ash mixing device
By designing a coal gangue and coal dust mixing device, using conveyor belts, electric heating pipes and crushing wheels, the moisture problem caused by different sizes of coal gangue particles is solved, and the effective drying and mixing of coal gangue is achieved, which improves the improvement of coal gangue Control of coal gangue utilization efficiency and production cost.
Patent Information
- Application Number
- CN202420842840.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-04-23
AI Technical Summary
The size of coal gangue particles is different, which makes it easy to get damp during storage and utilization, affecting the later mixing effect. It is difficult for the existing technology to effectively solve this problem.
A coal gangue and coal dust ash mixing device is designed, including a carrier base, processing tank, collection hopper and frame. Through conveying belts, electric heating pipes and crushing wheels, the transportation, heating and drying of coal gangue and coal dust ash is realized. and crushing to ensure the uniformity and suitability of the material.
It effectively avoids the accumulation of coal gangue and coal dust ash and is dampened, ensures the smooth progress of the later mixing process, improves the utilization efficiency of coal gangue, and reduces production costs.
Smart Images

Figure CN222287426U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gangue processing and utilization, in particular to a device for mixing gangue and coal fly ash. Background Art
[0002] Coal gangue is solid waste discharged during coal mining and coal washing. It is a black-gray rock with a low carbon content and harder than coal that accompanies coal seams during the coal formation process.
[0003] There is a small amount of heat in coal gangue. By reasonably controlling the dosage and stabilizing the thermal system of the kiln system, coal consumption can be reduced and production costs can be saved. However, the existing coal gangue particles are of different sizes, and most of the coal gangue is directly piled up outdoors for storage. Direct use is prone to moisture and affects subsequent mixing, so it needs to be improved. Utility Model Content
[0004] The utility model aims to provide a device for mixing coal gangue and coal fly ash to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above purpose, the utility model provides the following technical solutions: a coal gangue and coal fly ash mixing device, comprising a bearing base, a processing tank, a collection hopper and a frame,
[0006] A mounting rod is welded to the bottom end surface of the bearing base;
[0007] A driving mechanism 3 is installed on the rear end surface of the frame;
[0008] A connecting shaft is arranged on the output shaft of the driving mechanism 3, and a conveyor belt is arranged on the connecting shaft;
[0009] A shell is welded to the top surface of the frame, and an electric heating pipe is installed on the inner wall of the shell;
[0010] The front end surface of the collecting hopper is equipped with a second driving mechanism, and a crushing wheel is arranged on the output shaft of the second driving mechanism;
[0011] A driving mechanism 1 is installed on the top surface of the processing tank, and a connecting rod is arranged on the output shaft of the driving mechanism 1 through a rotating shaft.
[0012] Preferably, a fixing plate is welded to the bottom end surface of the frame, and the bottom end surface of the fixing plate is welded to the bearing base. By welding the bottom end surface of the fixing plate to the bearing base, the frame can be installed and fixed on the bearing base.
[0013] Preferably, there are four mounting rods, which are arranged in a rectangular array relative to the bearing base, and the bottom end surfaces of the mounting rods are fitted with anti-skid pads. By having four mounting rods, the four mounting rods can be installed on the foundation with the anti-skid pads to install and support the bearing base.
[0014] Preferably, an air intake pipe is embedded and fixed on the top surface of the shell, and an air intake fan is arranged in the air intake pipe. By arranging the air intake fan in the air intake pipe, a person can turn on the air intake fan to intake air into the shell through the air intake pipe.
[0015] Preferably, a connecting pipe is embedded and fixed on the top surface of the processing tank, and the end of the connecting pipe facing away from the processing tank is embedded and fixed in the collecting hopper. By embedding and fixing the end of the connecting pipe facing away from the processing tank in the collecting hopper, the processed coal gangue in the collecting hopper can be discharged into the processing tank through the connecting pipe.
[0016] Preferably, a fixing frame is installed on the bottom end surface of the processing tank, and the bottom end surface of the fixing frame is welded to the bearing base. By welding the bottom end surface of the fixing frame to the bearing base, the processing tank can be fixed on the bearing base through the fixing frame.
[0017] Preferably, a discharge pipe is embedded and fixed on the bottom end surface of the processing tank, and a valve is installed on the discharge pipe through a flange. The discharge pipe is embedded and fixed on the bottom end surface of the processing tank, so that personnel can open the valve on the discharge pipe to discharge the processed materials in the processing tank.
[0018] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0019] 1. The utility model sets a frame and a collecting hopper. When mixing the gangue and the coal fly ash, the personnel can place the gangue and the coal fly ash on the conveyor belt. When placing, the personnel can open the driving mechanism to drive the connecting shaft to rotate. When the connecting shaft rotates, the conveyor belt can be driven to transport the gangue and the coal fly ash, so that the gangue and the coal fly ash can be transported and fall into the collecting hopper, so as to load the crops. When transporting, the personnel can turn on the electric heating pipe to heat and dry the gangue and the coal fly ash transported in the shell to avoid accumulation and moisture. During processing, an air intake fan is set in the air intake pipe, so that the personnel can turn on the air intake fan to intake air into the shell through the air intake pipe, so that the internal gas can circulate for drying operation, thereby meeting the transportation of later materials.
[0020] 2. The utility model provides a processing tank. When personnel mix the gangue and the coal pulverized ash, and the gangue and the coal pulverized ash fall into the collecting hopper after being transported, the personnel can open the second driving mechanism to drive the crushing wheel to rotate. When the crushing wheel rotates, the gangue can be crushed, thereby preventing the gangue particles from being too large to affect the subsequent processing. After crushing, the gangue and the coal pulverized ash enter the processing tank, so that the personnel can open the first driving mechanism to drive the connecting rod through the rotating shaft to mix the gangue and the coal pulverized ash, thereby meeting the subsequent mixing operation and utilizing the gangue. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0022] Figure 2 It is a rear view structural schematic diagram of the utility model;
[0023] Figure 3 It is a schematic diagram of the cross-sectional structure of the processing tank of the utility model.
[0024] In the figure: 1. mounting rod; 2. fixing plate; 3. bearing base; 4. fixing frame; 5. discharge pipe; 6. processing tank; 7. driving mechanism 1; 8. connecting pipe; 9. collecting hopper; 10. crushing wheel; 11. connecting shaft; 12. conveyor belt; 13. electric heating tube; 14. air inlet pipe; 15. air inlet fan; 16. shell; 17. frame; 18. driving mechanism 2; 19. driving mechanism 3; 20. rotating shaft; 21. connecting rod. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] Embodiment 1
[0027] like Figure 1-Figure 3 As shown, the utility model provides a coal gangue and coal fly ash mixing device, comprising a bearing base 3, a processing tank 6, a collecting hopper 9 and a frame 17.
[0028] The bottom end surface of the bearing base 3 is welded with a mounting rod 1;
[0029] The rear end surface of the frame 17 is provided with a drive mechanism 3 19;
[0030] A connecting shaft 11 is arranged on the output shaft of the driving mechanism 3 19, and a conveyor belt 12 is arranged on the connecting shaft 11;
[0031] The top surface of the frame 17 is welded with a shell 16, and the inner wall of the shell 16 is installed with an electric heating pipe 13;
[0032] A driving mechanism 18 is installed on the front end surface of the collecting hopper 9, and a crushing wheel 10 is arranged on the output shaft of the driving mechanism 18;
[0033] A driving mechanism 7 is installed on the top surface of the processing tank 6, and a connecting rod 21 is arranged on the output shaft of the driving mechanism 7 through a rotating shaft 20.
[0034] As is well known to those skilled in the art, the provision of the drive mechanism 1 7, the drive mechanism 2 18 and the drive mechanism 3 19 is commonplace and is a conventional method or common knowledge, and will not be described in detail here. Those skilled in the art can select any of them according to their needs or convenience. The drive mechanism 1 7, the drive mechanism 2 18 and the drive mechanism 3 19 drive the rotating shaft 20, the crushing wheel 10 and the connecting shaft 11 to rotate.
[0035] The bottom end surface of the frame 17 is welded with a fixing plate 2 , and the bottom end surface of the fixing plate 2 is welded to the bearing base 3 . By welding the bottom end surface of the fixing plate 2 to the bearing base 3 , the frame 17 can be installed and fixed on the bearing base 3 .
[0036] There are four mounting rods 1 in total, and the four mounting rods 1 are distributed in a rectangular array relative to the bearing base 3, and the bottom end surface of the mounting rod 1 is fitted with an anti-skid pad. There are four mounting rods 1 in total, and the four mounting rods 1 are installed on the foundation with the anti-skid pad to install and support the bearing base 3.
[0037] An air intake pipe 14 is embedded and fixed on the top surface of the shell 16 , and an air intake fan 15 is arranged in the air intake pipe 14 . Through the air intake fan 15 arranged in the air intake pipe 14 , a person can turn on the air intake fan 15 to intake air into the shell 16 through the air intake pipe 14 .
[0038] Based on Example 1: When personnel are mixing coal gangue and coal fly ash, they can place the coal gangue and coal fly ash on the conveyor belt 12. When placing them, personnel can open the driving mechanism three 19 to drive the connecting shaft 11 to rotate. When the connecting shaft 11 rotates, it can drive the conveyor belt 12 to transport the coal gangue and coal fly ash, so that the coal gangue and coal fly ash can be transported and fall into the collecting hopper 9, so that the crops can be loaded. When transporting, personnel can turn on the electric heating pipe 13 to heat and dry the coal gangue and coal fly ash transported in the shell 16 to avoid accumulation and moisture affecting the later mixing.
[0039] Embodiment 2
[0040] like Figure 1-Figure 3As shown, the utility model proposes a coal gangue and coal fly ash mixing device. Compared with the first embodiment, this embodiment further includes: a bearing base 3, a processing tank 6, a collecting hopper 9 and a frame 17.
[0041] The bottom end surface of the bearing base 3 is welded with a mounting rod 1;
[0042] The rear end surface of the frame 17 is provided with a drive mechanism 3 19;
[0043] A connecting shaft 11 is arranged on the output shaft of the driving mechanism 3 19, and a conveyor belt 12 is arranged on the connecting shaft 11;
[0044] The top surface of the frame 17 is welded with a shell 16, and the inner wall of the shell 16 is installed with an electric heating pipe 13;
[0045] A driving mechanism 18 is installed on the front end surface of the collecting hopper 9, and a crushing wheel 10 is arranged on the output shaft of the driving mechanism 18;
[0046] A driving mechanism 7 is installed on the top surface of the processing tank 6, and a connecting rod 21 is arranged on the output shaft of the driving mechanism 7 through a rotating shaft 20.
[0047] A connecting pipe 8 is embedded and fixed on the top surface of the processing tank 6, and the end of the connecting pipe 8 facing away from the processing tank 6 is embedded and fixed in the collecting hopper 9. By embedding and fixing the end of the connecting pipe 8 facing away from the processing tank 6 in the collecting hopper 9, the processed coal gangue in the collecting hopper 9 can be discharged into the processing tank 6 through the connecting pipe 8.
[0048] A fixing frame 4 is installed on the bottom end surface of the processing tank 6, and the bottom end surface of the fixing frame 4 is welded to the bearing base 3. The bottom end surface of the fixing frame 4 is welded to the bearing base 3, so that the processing tank 6 can be installed and fixed on the bearing base 3 through the fixing frame 4.
[0049] A discharge pipe 5 is embedded and fixed on the bottom end surface of the processing tank 6, and a valve is installed on the discharge pipe 5 through a flange. The discharge pipe 5 is embedded and fixed on the bottom end surface of the processing tank 6, so that personnel can open the valve on the discharge pipe 5 to discharge the processed material in the processing tank 6.
[0050] Based on Example 2: When personnel are mixing coal gangue and coal fly ash, when the coal gangue and coal fly ash fall into the collecting hopper 9 after being transported, personnel can open the driving mechanism 2 18 to drive the crushing wheel 10 to rotate. When the crushing wheel 10 rotates, the coal gangue can be crushed, thereby preventing the coal gangue particles from being too large to affect the later processing. After crushing, the coal gangue and coal fly ash enter the processing tank 6, so that personnel can open the driving mechanism 1 7 to drive the connecting rod 21 through the rotating shaft 20 to mix the coal gangue and coal fly ash.
[0051] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A device for mixing coal gangue and coal fly ash, comprising a bearing base (3), a processing tank (6), a collecting hopper (9) and a frame (17), characterized in that: A mounting rod (1) is welded to the bottom end surface of the bearing base (3); A driving mechanism 3 (19) is installed on the rear end surface of the frame (17); A connecting shaft (11) is arranged on the output shaft of the driving mechanism three (19), and a conveying belt (12) is arranged on the connecting shaft (11); A shell (16) is welded to the top end surface of the frame (17), and an electric heating pipe (13) is installed on the inner wall of the shell (16); The front end surface of the collecting hopper (9) is provided with a second driving mechanism (18), and a crushing wheel (10) is provided on the output shaft of the second driving mechanism (18); A driving mechanism (7) is installed on the top surface of the processing tank (6), and a connecting rod (21) is arranged on the output shaft of the driving mechanism (7) via a rotating shaft (20).
2. The device for mixing coal gangue and coal fly ash according to claim 1, characterized in that: A fixing plate (2) is welded to the bottom end surface of the frame (17), and the bottom end surface of the fixing plate (2) is welded to the bearing base (3).
3. The device for mixing coal gangue and coal fly ash according to claim 1, characterized in that: There are four mounting rods (1) in total, and the four mounting rods (1) are distributed in a rectangular array relative to the bearing base (3), and anti-slip pads are fitted on the bottom end surfaces of the mounting rods (1).
4. The device for mixing coal gangue and coal fly ash according to claim 1, characterized in that: An air intake pipe (14) is embedded and fixed on the top end surface of the shell (16), and an air intake fan (15) is arranged inside the air intake pipe (14).
5. The device for mixing coal gangue and coal fly ash according to claim 1, characterized in that: A connecting pipe (8) is embedded and fixed on the top surface of the processing tank (6), and one end of the connecting pipe (8) facing away from the processing tank (6) is embedded and fixed in the collecting hopper (9).
6. The device for mixing coal gangue and coal fly ash according to claim 1, characterized in that: A fixing frame (4) is installed on the bottom end surface of the processing tank (6), and the bottom end surface of the fixing frame (4) is welded to the bearing base (3).
7. The device for mixing coal gangue and coal fly ash according to claim 1, characterized in that: A discharge pipe (5) is embedded and fixed on the bottom end surface of the processing tank (6), and a valve is installed on the discharge pipe (5) via a flange.