Sample preparation device for building material detection

By designing positioning and transmission mechanisms in building materials inspection, and using technologies such as servo motors, ball screws and suction cups, the problem of material cutting trajectory deviation is solved, and the precise control and detection accuracy of material sample size is achieved.

CN222299288UActive Publication Date: 2025-01-03清远市建设工程质量检测站有限公司
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Patent Information

Application Number
CN202420690705.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2025-01-03
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

In building materials testing, the trajectory of material samples in the prior art is easily deviated when cutting, resulting in inconsistent sample sizes and affecting the detection results.

Method used

A sample preparation device for building materials detection is designed, including a positioning mechanism and a transmission mechanism, which can define the initial position by driving the forward and reverse ball screw through a servo motor, and fix the material with an electric push rod and suction cup, and realize the precise positioning of the material and the Cut.

Benefits of technology

It ensures the consistency of the size of the material sample, improves the cutting efficiency and detection accuracy, and solves the problem of cutting trajectory offset.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sample preparation device for building material detection, which relates to the technical field of building material processing, and comprises a workbench, a support frame fixedly connected to the top of the workbench, a cutting mechanism fixedly connected to the outer side wall of the workbench, and a positioning mechanism fixedly connected to the top of the workbench, the transmission mechanism is arranged at the top of the workbench; the positioning mechanism comprises a positioning box fixedly connected to the top of the workbench, a servo motor fixedly connected to the outer side wall of the positioning box, and a forward and reverse rotation ball screw fixedly connected to the output end of the servo motor and used for driving the first positioning piece and the second positioning piece. The transmission mechanism comprises an electric lifter fixedly connected to the bottom of the supporting frame. According to the sample preparation device for detecting the building material, the building material is driven to move through the first electric push rod, so that the distance of the building material protruding out of the workbench is controllable, and the controllable sample preparation size is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of building material processing, in particular to a sample preparation device for building material detection. Background Art

[0002] In construction projects, in order to ensure the quality of building materials and meet relevant standards, building materials need to be tested and analyzed. The sample preparation device can prepare building material samples into standardized samples that meet the testing requirements for physical, chemical, mechanical and other performance tests.

[0003] However, currently in the market, material plates are generally cut manually, and the cutting efficiency is slow. When cutting material samples, the cutting trajectory is easily offset, resulting in different sample sizes, which is not conducive to subsequent sample testing. Utility Model Content

[0004] The main purpose of the utility model is to provide a sample preparation device for building material testing, which solves the problem that when cutting material samples, the cutting trajectory is easily offset, resulting in different sample sizes, which is not conducive to subsequent sample testing, by setting a positioning mechanism and a transmission mechanism.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A sample preparation device for building material testing, comprising a workbench, a support frame fixedly connected to the top of the workbench, and a cutting mechanism fixedly connected to the outer side wall of the workbench, a positioning mechanism fixedly connected to the top of the workbench, and a transmission mechanism arranged on the top of the workbench;

[0007] The positioning mechanism includes a positioning box fixedly connected to the top of the workbench, a servo motor fixedly connected to the outer side wall of the positioning box, and a forward and reverse ball screw fixedly connected to the output end of the servo motor for transmitting the first positioning member and the second positioning member;

[0008] The transmission mechanism comprises an electric lifter fixedly connected to the bottom of the support frame, and a fixing plate fixedly connected to the output end of the electric lifter for fixing the building materials.

[0009] Preferably, the first positioning member includes a movable seat movably arranged on the outer side wall of the forward and reverse ball screw, a limit block fixedly connected to the outer side wall of the movable seat, a limit frame fixedly connected to the end face of the limit block, and a movable rod rotatably connected to the inner side wall of the limit frame.

[0010] Preferably, the second positioning member has the same composition structure as the first positioning member, and the two are symmetrically arranged with respect to the mid-vertical plane of the forward and reverse ball screw;

[0011] The positioning mechanism also includes a rectangular hole opened on the outer side wall of the positioning box.

[0012] Preferably, the transmission mechanism also includes a movable groove opened on the top of the workbench, a first electric push rod fixedly connected to the inner side wall of the movable groove, a transmission block fixedly connected to the output end of the first electric push rod, a second electric push rod fixedly connected to the side wall of the transmission block, and a storage box fixedly connected to the output end of the second electric push rod.

[0013] Preferably, the transmission mechanism further comprises a connecting spring fixedly connected to the inner bottom wall of the storage box, a bearing plate fixedly connected to the end surface of the connecting spring, and a suction cup fixedly connected to the top of the bearing plate.

[0014] Preferably, the transmission mechanism further comprises an air pump fixedly connected to the outer side wall of the storage box, and an air inlet of the air pump is connected to the interior of the suction cup through a hose.

[0015] Preferably, the cutting mechanism includes a horizontal push rod fixedly connected to the outer wall of the workbench, a mounting bracket fixedly connected to the output end of the horizontal push rod, a driving motor fixedly connected to the outer wall of the mounting bracket, and a cutting blade fixedly connected to the output end of the driving motor.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] 1. In the utility model, the building materials are placed on the top of the workbench and the side walls of the building materials are fitted with the outer side walls of the positioning box. Then the servo motor is started, so that the servo motor drives the forward and reverse ball screws to rotate, thereby driving the two movable seats to move toward each other until the outer side walls of the movable rods on both sides abut against the opposite side walls of the building materials, thereby limiting the initial position of the building materials.

[0018] 2. In the utility model, the second electric push rod is started to move upward, thereby driving the storage box and the suction cup to move upward. During this process, the user needs to press the building material until the top of the storage box is against the bottom of the building material. At this time, the suction cup will fit tightly with the building material under the action of the connecting spring. Then, the air pump is started to extract the gas inside the suction cup, so that the inside of the suction cup presents a negative pressure, thereby fixing the building material and the suction cup. Then, the building material is released, and the suction cup and the building material are driven to move by the first electric push rod, so that the distance that the building material protrudes from the workbench can be controlled, thereby ensuring that the sample size can be controlled. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the internal structure of the positioning box of the utility model;

[0021] Figure 3 For this utility model Figure 2 A schematic diagram of the enlarged structure in the middle;

[0022] Figure 4 This is a schematic diagram of the internal structure of the movable slot of the utility model;

[0023] Figure 5 For this utility model Figure 4 A magnified schematic diagram of structure B in the middle.

[0024] In the figure: 1. workbench; 2. support frame; 301. horizontal push rod; 302. mounting frame; 303. drive motor; 304. cutting blade; 401. positioning box; 402. servo motor; 403. forward and reverse ball screw; 404. movable seat; 405. limit block; 406. limit frame; 407. movable rod; 501. electric lift; 502. fixing plate; 503. first electric push rod; 504. transmission block; 505. second electric push rod; 506. storage box; 507. connecting spring; 508. bearing plate; 509. suction cup; 5010. air pump. DETAILED DESCRIPTION

[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0026] Embodiment 1: Figure 1-5 As shown, a sample preparation device for building material testing includes a workbench 1, a support frame 2 fixedly connected to the top of the workbench 1, and a cutting mechanism fixedly connected to the outer side wall of the workbench 1, and also includes a positioning mechanism fixedly connected to the top of the workbench 1, and a transmission mechanism arranged on the top of the workbench 1;

[0027] The positioning mechanism includes a positioning box 401 fixedly connected to the top of the workbench 1, a servo motor 402 fixedly connected to the outer wall of the positioning box 401, and a forward and reverse ball screw 403 fixedly connected to the output end of the servo motor 402 for driving the first positioning member and the second positioning member;

[0028] The transmission mechanism includes an electric lifter 501 fixedly connected to the bottom of the support frame 2, and a fixing plate 502 fixedly connected to the output end of the electric lifter 501 for fixing the building materials.

[0029] The first positioning member includes a movable seat 404 movably arranged on the outer side wall of the forward and reverse ball screw 403, a limit block 405 fixedly connected to the outer side wall of the movable seat 404, a limit frame 406 fixedly connected to the end face of the limit block 405, and a movable rod 407 rotatably connected to the inner side wall of the limit frame 406, wherein the outer side wall of the movable rod 407 extends to the outer surface of the limit frame 406.

[0030] The second positioning member has the same structure as the first positioning member, and the two are symmetrically arranged with respect to the mid-vertical plane of the forward and reverse ball screw 403;

[0031] The positioning mechanism also includes a rectangular hole opened on the outer wall of the positioning box 401, wherein the forward and reverse ball screw 403 is located inside the positioning box 401, and one end of the limit block 405 connected to the limit frame 406 extends to the outer surface of the positioning box 401 through the rectangular hole, and the longitudinal section of the rectangular hole matches the longitudinal section of the limit block 405. Through the cooperation between the limit block 405 and the rectangular hole, the movable seat 404 moves more smoothly.

[0032] By placing the building materials on the top of the workbench 1 and making the side walls of the building materials fit with the outer walls of the positioning box 401, and then starting the servo motor 402, the servo motor 402 drives the forward and reverse ball screw 403 to rotate, thereby driving the two movable seats 404 to move towards each other until the outer walls of the movable rods 407 on both sides abut against the opposite side walls of the building materials, thereby limiting the initial position of the building materials.

[0033] Embodiment 2: Figure 1-5 As shown, a sample preparation device for building material testing includes a workbench 1, a support frame 2 fixedly connected to the top of the workbench 1, and a cutting mechanism fixedly connected to the outer side wall of the workbench 1, and also includes a positioning mechanism fixedly connected to the top of the workbench 1, and a transmission mechanism arranged on the top of the workbench 1;

[0034] The positioning mechanism includes a positioning box 401 fixedly connected to the top of the workbench 1, a servo motor 402 fixedly connected to the outer wall of the positioning box 401, and a forward and reverse ball screw 403 fixedly connected to the output end of the servo motor 402 for driving the first positioning member and the second positioning member;

[0035] The transmission mechanism includes an electric lifter 501 fixedly connected to the bottom of the support frame 2, and a fixing plate 502 fixedly connected to the output end of the electric lifter 501 for fixing the building materials.

[0036] The transmission mechanism also includes a movable groove opened on the top of the workbench 1, a first electric push rod 503 fixedly connected to the inner wall of the movable groove, a transmission block 504 fixedly connected to the output end of the first electric push rod 503, a second electric push rod 505 fixedly connected to the side wall of the transmission block 504, and a storage box 506 fixedly connected to the output end of the second electric push rod 505. The horizontal position of the storage box 506 is adjusted by the first electric push rod 503, and the vertical position of the storage box 506 is adjusted by the second electric push rod 505.

[0037] The transmission mechanism also includes a connecting spring 507 fixedly connected to the inner bottom wall of the storage box 506, a supporting plate 508 fixedly connected to the end face of the connecting spring 507, and a suction cup 509 fixedly connected to the top of the supporting plate 508, wherein the top of the suction cup 509 protrudes and extends to the outer surface of the storage box 506 under the action of the connecting spring 507 and the supporting plate 508.

[0038] The transmission mechanism also includes an air pump 5010 fixedly connected to the outer wall of the storage box 506, and the air inlet of the air pump 5010 is connected to the inside of the suction cup 509 through a hose.

[0039] The cutting mechanism includes a horizontal push rod 301 fixedly connected to the outer wall of the workbench 1, a mounting frame 302 fixedly connected to the output end of the horizontal push rod 301, a driving motor 303 fixedly connected to the outer wall of the mounting frame 302, and a cutting blade 304 fixedly connected to the output end of the driving motor 303. The cutting blade 304 is driven by the horizontal push rod 301 to move along the width direction of the workbench 1, and is driven by the driving motor 303 to rotate, thereby cutting the building materials.

[0040] When the building materials are positioned, the second electric push rod 505 is started to move upward, thereby driving the storage box 506 and the suction cup 509 to move upward. During this process, the user needs to press the building materials until the top of the storage box 506 is against the bottom of the building materials. At this time, the suction cup 509 will fit tightly with the building materials under the action of the connecting spring 507. Then, the air pump 5010 is started to extract the gas inside the suction cup 509, so that the inside of the suction cup 509 presents a negative pressure, thereby fixing the building materials and the suction cup 509. Then, the building materials are released, and the suction cup 509 and the building materials are driven to move by the first electric push rod 503, so that the distance that the building materials protrude from the workbench 1 can be controlled.

[0041] When the position of the building material is adjusted, the electric lift 501 is driven to drive the fixing plate 502 downward until the fixing plate 502 abuts against the building material, thereby fixing the building material. Then, the cutting blade 304 is driven to rotate by the driving motor 303, and the horizontal push rod 301 drives the mounting frame 302 to move, thereby realizing the cutting and sampling of the building material.

Claims

1. A sample preparation device for building material testing, comprising a workbench (1), a support frame (2) fixedly connected to the top of the workbench (1), and a cutting mechanism fixedly connected to the outer side wall of the workbench (1), characterized in that: It also includes a positioning mechanism fixedly connected to the top of the workbench (1), and a transmission mechanism arranged on the top of the workbench (1); The positioning mechanism comprises a positioning box (401) fixedly connected to the top of the workbench (1), a servo motor (402) fixedly connected to the outer side wall of the positioning box (401), and a forward and reverse ball screw (403) fixedly connected to the output end of the servo motor (402) for driving the first positioning member and the second positioning member; The transmission mechanism comprises an electric lift (501) fixedly connected to the bottom of a support frame (2), and a fixing plate (502) fixedly connected to the output end of the electric lift (501) for fixing building materials.

2. A sample preparation device for building material testing according to claim 1, characterized in that: The first positioning member comprises a movable seat (404) movably arranged on the outer side wall of the forward and reverse ball screw (403), a limit block (405) fixedly connected to the outer side wall of the movable seat (404), a limit frame (406) fixedly connected to the end face of the limit block (405), and a movable rod (407) rotatably connected to the inner side wall of the limit frame (406).

3. A sample preparation device for building material testing according to claim 2, characterized in that: The second positioning member has the same composition structure as the first positioning member, and the two are symmetrically arranged with respect to the mid-vertical plane of the forward and reverse ball screw (403); The positioning mechanism also includes a rectangular hole formed on the outer side wall of the positioning box (401).

4. A sample preparation device for building material testing according to claim 3, characterized in that: The transmission mechanism also includes a movable groove opened on the top of the workbench (1), a first electric push rod (503) fixedly connected to the inner side wall of the movable groove, a transmission block (504) fixedly connected to the output end of the first electric push rod (503), a second electric push rod (505) fixedly connected to the side wall of the transmission block (504), and a storage box (506) fixedly connected to the output end of the second electric push rod (505).

5. A sample preparation device for building material testing according to claim 4, characterized in that: The transmission mechanism also includes a connecting spring (507) fixedly connected to the inner bottom wall of the storage box (506), a bearing plate (508) fixedly connected to the end surface of the connecting spring (507), and a suction cup (509) fixedly connected to the top of the bearing plate (508).

6. A sample preparation device for building material testing according to claim 5, characterized in that: The transmission mechanism also includes an air pump (5010) fixedly connected to the outer wall of the storage box (506), and the air inlet of the air pump (5010) is connected to the inside of the suction cup (509) through a hose.

7. A sample preparation device for building material testing according to claim 6, characterized in that: The cutting mechanism comprises a horizontal push rod (301) fixedly connected to the outer side wall of the workbench (1), a mounting frame (302) fixedly connected to the output end of the horizontal push rod (301), a driving motor (303) fixedly connected to the outer side wall of the mounting frame (302), and a cutting blade (304) fixedly connected to the output end of the driving motor (303).