Self-adaptive bamboo chip taking machine

By designing an adaptive material pickup machine for bamboo sheets, using the combination of a single-axis cylinder and a scroll spring, adaptive material pickup for bamboo sheets of different heights is achieved, and the problems of complex and high cost in the prior art are solved. It has the advantages of simple structure and efficient material extraction.

CN222348118UActive Publication Date: 2025-01-14FUJIAN PROV AGRI MACHANIZATION INST
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Patent Information

Application Number
CN202420926975.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-01-14
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

In the existing bamboo sheet production, the bamboo sheet material collection at multi-position stacking requires complex structures and high-cost belt stroke control motors, making it difficult to achieve adaptive material collection.

Method used

A bamboo sheet adaptive material picking machine is designed, adopting a lifting mechanism and material picking mechanism, including a single-axis cylinder, a scroll spring, a guide wheel and a three-axis cylinder. The connecting belt is kept tightened by the cylinder stroke and spring preload force. Avoid entanglement and realize adaptive material collection for bamboo sheets with different heights.

Benefits of technology

The adaptive material collection function is realized with a simple structure, low cost and no damage to bamboo sheets. The cylinder stroke is reduced by half, avoiding the problem of synchronous belt winding and improving material collection efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a self-adaptive bamboo chip taking machine. The self-adaptive bamboo chip taking machine comprises a lifting mechanism and a taking mechanism, the material taking mechanism is installed at the lifting end of the lifting mechanism, the lifting mechanism comprises a single-shaft air cylinder, a shell, a connecting belt, a guide wheel, a pressing wheel, a tensioning mandrel, a spring box and a volute spiral spring, and the shell is fixed to a piston rod of the single-shaft air cylinder; the tensioning mandrel is installed in the shell, one end of the tensioning mandrel extends out of the shell and is connected with an inner ring of the volute spiral spring, an outer ring of the volute spiral spring is fixed to the spring box, and the spring box is fixedly arranged on one side of the outer wall of the shell. The floor height self-adaption function is achieved; the guide wheel is tensioned through the volute spiral spring, the synchronous belt connected with one side of the self-adaptive clamping mechanism can be kept in a tensioned state all the time, the piston rod of the single-shaft air cylinder is prevented from spinning in the movement process, and therefore the problem that the synchronous belt is wound is avoided.
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Description

Technical Field

[0001] The utility model relates to the field of bamboo chip production, in particular to a bamboo chip self-adaptive material taking machine. Background Art

[0002] In the production of bamboo chips, the stacked bamboo chips are stacked at multiple heights in order to store more materials. For the bamboo chips stacked at multiple positions, a motor with stroke control is required to realize the material removal of the bamboo chips stacked at different heights, which has a complex structure and high cost. Utility Model Content

[0003] 1. Technical issues to be resolved

[0004] In order to solve the above problems in the prior art, the utility model provides a bamboo chip adaptive reclaimer.

[0005] (II) Technical solution

[0006] In order to achieve the above-mentioned purpose, the main technical solutions adopted by the utility model include:

[0007] A bamboo chip adaptive reclaimer, including a lifting mechanism and a reclaiming mechanism;

[0008] The material taking mechanism is installed on the lifting end of the lifting mechanism, and the material taking mechanism includes a mounting plate, a connecting plate, a sliding block, a guide rail, a track plate, a clamping claw and a three-axis cylinder;

[0009] The guide rail is installed on the back of the track plate, and the bottom of the track plate is connected to the free end of the lifting mechanism through a connecting plate;

[0010] The slider is slidably mounted on the guide rail and fixed on the mounting plate;

[0011] The mounting plate is fixedly arranged;

[0012] The three-axis cylinder is installed on the surface of the track plate;

[0013] The clamp is mounted on the piston rod of the three-axis cylinder. After the clamp contracts with the three-axis cylinder, the stacked bamboo pieces are fixed between the clamp and the track plate.

[0014] Preferably, the lifting mechanism comprises a single-axis cylinder, a housing, a connecting belt, a guide wheel, a pressure wheel, a tensioning mandrel, a spring box and a scroll spring;

[0015] The housing is fixed on the piston rod of the uniaxial cylinder;

[0016] The tensioning mandrel is installed in the housing, and one end of the tensioning mandrel extends outside the housing and is connected to the inner ring of the volute spring;

[0017] The outer ring of the spiral spring is fixed on the spring box;

[0018] The spring box is fixedly arranged on one side of the outer wall of the housing;

[0019] The guide wheel is mounted on the tensioning mandrel;

[0020] The connecting belt is installed on the guide wheel, one end of the connecting belt is fixedly arranged, and the other end of the connecting belt is connected to the material taking mechanism;

[0021] The pressing wheel is rotatably mounted in the shell and is located above the guide wheel, so as to limit the connecting belt on the guide wheel.

[0022] Preferably, it further comprises a moving mechanism, wherein the moving mechanism comprises a moving rail and a frame movable on the moving rail, and the lifting mechanism is mounted on the frame.

[0023] Preferably, the lifting mechanism is provided with two groups, which are fixed at two ends of the upper surface of the frame, and the material taking mechanism is provided with two groups, which are relatively arranged on both sides of the frame and connected to the corresponding lifting mechanisms.

[0024] (III) Beneficial effects

[0025] The beneficial effects of the utility model are:

[0026] 1. The use of a simple single-axis cylinder realizes the retrieval of bamboo slices at different heights with a fixed reciprocating stroke of the cylinder. It has the function of adaptive layer height and the effect of a multiple mechanism, and the cylinder stroke is reduced by half;

[0027] 2. By tensioning the guide wheel with a scroll spring, the synchronous belt connected to one side of the adaptive clamping mechanism can always remain in a tensioned state, preventing the piston rod of the single-axis cylinder from spinning during movement, thereby avoiding the problem of winding of the synchronous belt;

[0028] 3. The flexible material collection method is adopted, which will not cause damage to the bamboo pieces. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a schematic diagram of the structure of the bamboo chip adaptive reclaimer;

[0030] Figure 2 It is a structural schematic diagram of the lifting mechanism;

[0031] Figure 3 Schematic diagram of the structure of the material taking mechanism Figure 1 ;

[0032] Figure 4 Schematic diagram of the structure of the material taking mechanism Figure 2 .

[0033] [Description of Reference Numerals]

[0034] 1. Lifting mechanism;

[0035] 11. Single-axis cylinder; 12. Housing; 13. Spring box; 14. Tensioning mandrel; 15. Pressure wheel; 16. Guide wheel; 17. Connecting belt;

[0036] 2. Material taking mechanism;

[0037] 21. Track plate; 22. Guide rail; 23. Slider; 24. Three-axis cylinder; 25. Clamp; 26. Mounting plate; 27. Connecting plate;

[0038] 3. Mobile mechanism;

[0039] 31. Moving track; 32. Rack. DETAILED DESCRIPTION

[0040] In order to better explain the present invention and facilitate understanding, the present invention is described in detail below through specific implementation modes in conjunction with the accompanying drawings.

[0041] Please refer to Figures 1 to 4 , the utility model provides a bamboo chip adaptive material taking machine, comprising a lifting mechanism 1 and a material taking mechanism 2;

[0042] The material taking mechanism 2 is installed on the lifting end of the lifting mechanism 1, and the lifting mechanism 1 includes a single-axis cylinder 11, a housing 12, a connecting belt 17, a guide wheel 16, a pressure wheel 15, a tensioning mandrel 14, a spring box 13 and a spiral spring;

[0043] The housing 12 is fixed on the piston rod of the uniaxial cylinder 11;

[0044] The tensioning mandrel 14 is installed in the housing 12, and one end of the tensioning mandrel 14 extends outside the housing 12 and is connected to the inner ring of the spiral spring;

[0045] The outer ring of the spiral spring is fixed on the spring box 13;

[0046] The spring box 13 is fixedly arranged on one side of the outer wall of the housing 12;

[0047] The guide wheel 16 is mounted on the tensioning mandrel 14;

[0048] The connecting belt 17 is installed on the guide wheel 16, one end of the connecting belt 17 is fixed, and the other end of the connecting belt 17 is connected to the material taking mechanism 2;

[0049] The pressing wheel 15 is rotatably mounted in the housing 12 and is located above the guide wheel to restrict the connecting belt 17 on the guide wheel;

[0050] When in use, the piston rod of the single-axis cylinder 11 moves to the lowest position, and the material-retrieving mechanism 2 moves downward until it contacts the stacked bamboo pieces and is supported by the stacked bamboo pieces. Therefore, although the cylinder piston rod continues to move downward, the material-retrieving mechanism 2 has automatically stopped moving downward, and the stacked bamboo pieces are clamped by the material-retrieving mechanism 2, and then cooperate with the moving mechanism 3 to realize adaptive material retrieving of bamboo pieces stacked at different heights. When the material-retrieving mechanism 2 starts to fall to the bottom and touches the top of the stacked bamboo pieces, both sides of the connecting belt 17 are in a taut state. When the piston of the single-axis cylinder 11 drops to the bottom, the connecting belt 17 is Both sides will be in a relaxed state. At this time, the piston of the single-axis cylinder 11 will be at risk of spinning. In the present application, the preload force of the volute spring is transmitted to the guide wheel 16 through the tensioning core shaft 14. When one side of the connecting belt 17 connected to the feeding mechanism 2 is relaxed, it will drive the guide wheel 16 to rotate in the opposite direction, and the connecting belt 17 connected to one side of the feeding mechanism 2 will be retracted into the other side. The reaction force of the taut connecting belt 17 connected to one side of the feeding mechanism 2 can prevent the piston rod from spinning. Therefore, the connecting belt 17 on one side of the feeding mechanism 2 can always remain in a tensioned state, avoiding the problem of the connecting belt 17 being entangled.

[0051] In this embodiment, the material taking mechanism 2 includes a mounting plate 26, a connecting plate 27, a slider 23, a guide rail 22, a track plate 21, a clamping claw 25 and a three-axis cylinder 24;

[0052] The guide rail 22 is installed on the back of the track plate 21, and the bottom of the track plate 21 is connected to the free end of the connecting belt 17 through a connecting plate 27;

[0053] The slider 23 is slidably mounted on the guide rail 22 and fixed on the mounting plate 26;

[0054] The mounting plate 26 is fixedly arranged;

[0055] The three-axis cylinder 24 is installed on the surface of the track plate 21;

[0056] The clamping jaw 25 is mounted on the piston rod of the three-axis cylinder 24. After the clamping jaw 25 contracts with the three-axis cylinder 24, the stacked bamboo pieces are fixed between the clamping jaw 25 and the track plate 21.

[0057] When in use, the lifting end of the lifting mechanism 1 can drive the track plate 21 to move up and down along the guide rail 22. When the bottom of the three-axis cylinder 24 contacts the surface of the stacked bamboo pieces, the three-axis cylinder 24 drives the clamp 25 to contract, and the stacked bamboo pieces are fixed between the clamp 25 and the track plate 21, thereby realizing the clamping process of the stacked bamboo pieces.

[0058] In this embodiment, a moving mechanism 3 is also included, and the moving mechanism 3 includes a moving rail 31 and a frame 32 that can move on the moving rail 31. The lifting mechanism 1 is installed on the frame 32. The lifting mechanism 1 is provided with two groups, which are fixed at both ends of the upper surface of the frame 32. The picking mechanism 2 is provided with two groups, which are relatively arranged on both sides of the frame 32 and connected to the corresponding lifting mechanism 1; the two groups of lifting mechanisms 1 cooperate with the picking mechanism 2 to realize the clamping of the two ends of the stacked bamboo pieces.

[0059] The working principle of the utility model is as follows:

[0060] When grabbing the bamboo strips, the piston rod of the single-axis cylinder 11 rises to the top, the three-axis cylinder 24 extends to open the clamp 25, and then the piston of the single-axis cylinder 11 retracts from the top state to the bottom, and the bottom of the three-axis cylinder 24 on the track plate 21 touches the top of the top bamboo strip, preventing the track plate 21 from continuing to descend. The track plate 21 stops the descending movement, but the piston of the single-axis cylinder 11 continues to descend to the bottom, so that both sides of the connecting belt 17 are in a relaxed state. At this time, the volute spring drives the tensioning core shaft 14 to rotate, so that the guide wheel 16 rotates and rolls the synchronous belt inward. The outer connecting belt 17 remains taut. Under the force of the tightened outer synchronous belt, the piston rod of the single-axis cylinder 11 can be prevented from spinning, thereby avoiding the problem of winding of the connecting belt 17.

[0061] The above are only embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent transformations made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in related technical fields, are also included in the patent protection scope of the present invention.

[0062] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. The bamboo chip adaptive reclaimer is characterized by: Including lifting mechanism and material taking mechanism; The material taking mechanism is installed on the lifting end of the lifting mechanism, and the material taking mechanism includes a mounting plate, a connecting plate, a sliding block, a guide rail, a track plate, a clamping claw and a three-axis cylinder; The guide rail is installed on the back of the track plate, and the bottom of the track plate is connected to the free end of the lifting mechanism through a connecting plate; The slider is slidably mounted on the guide rail and fixed on the mounting plate; The mounting plate is fixedly arranged; The three-axis cylinder is installed on the surface of the track plate; The clamp is mounted on the piston rod of the three-axis cylinder. After the clamp contracts with the three-axis cylinder, the stacked bamboo pieces are fixed between the clamp and the track plate.

2. The bamboo chip adaptive reclaimer according to claim 1, characterized in that: The lifting mechanism comprises a single-axis cylinder, a housing, a connecting belt, a guide wheel, a pressure wheel, a tensioning mandrel, a spring box and a scroll spring; The housing is fixed on the piston rod of the uniaxial cylinder; The tensioning mandrel is installed in the housing, and one end of the tensioning mandrel extends outside the housing and is connected to the inner ring of the volute spring; The outer ring of the spiral spring is fixed on the spring box; The spring box is fixedly arranged on one side of the outer wall of the housing; The guide wheel is mounted on the tensioning mandrel; The connecting belt is installed on the guide wheel, one end of the connecting belt is fixedly arranged, and the other end of the connecting belt is connected to the material taking mechanism; The pressing wheel is rotatably mounted in the shell and is located above the guide wheel, so as to limit the connecting belt on the guide wheel.

3. The bamboo chip adaptive reclaimer according to claim 1, characterized in that: The utility model also comprises a moving mechanism, wherein the moving mechanism comprises a moving rail and a frame movable on the moving rail, and the lifting mechanism is installed on the frame.

4. The bamboo chip adaptive reclaimer according to claim 3, characterized in that: The lifting mechanism is provided with two groups, which are fixed at the two ends of the upper surface of the frame, and the material taking mechanism is provided with two groups, which are relatively arranged at both sides of the frame and connected to the corresponding lifting mechanism.