Device for detecting quality of flexible material
By designing a detection device for flexible materials, the automatic stretching and detection of fabrics is achieved by using push, moving and driving components, the problems of low manual detection efficiency and accuracy are solved, and efficient automatic detection of fabric surface quality is achieved.
Patent Information
- Application Number
- CN202420772117.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-04-15
AI Technical Summary
In the prior art, the surface quality detection of fabrics relies on manual operations, resulting in low detection efficiency and a risk of missed detection after long-term operation, reducing the detection accuracy.
A detection device including a base plate, a detection platform, a pushing mechanism, a movement detection mechanism and a driving component is designed. The automatic stretching and vertical and horizontal movement detection of the fabric is realized through components such as electric push rods, linear motors, and servo motors. The detection camera is used. Automatic detection with the lighting.
Automatic detection of fabric surface quality is realized, detection efficiency and accuracy are improved, and efficiency and accuracy reduction problems caused by manual inspection are avoided.
Smart Images

Figure CN222353801U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fabric quality detection, in particular to a detection device for flexible material quality. Background Art
[0002] Fabric is a flexible material used to make clothing. As one of the three elements of clothing, fabric can not only interpret the style and characteristics of clothing, but also directly influence the color and shape of clothing.
[0003] After the fabric is produced, it is necessary to conduct random inspections to detect whether there are color differences and defects on the surface quality of the fabric. Currently, the surface quality inspection of the fabric is usually carried out manually, and the efficiency of manual inspection is low. There is also a risk of missed inspections after a long period of operation, which greatly reduces the accuracy of the inspection. Utility Model Content
[0004] In view of the deficiencies of the prior art, the utility model provides a detection device for the quality of flexible materials, which is used to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A device for detecting the quality of flexible materials comprises a base plate, a support column is fixedly connected to the bottom surface of the base plate, a detection platform is fixedly connected to the top surface of the base plate, a limiting slide groove is provided on the surface of the base plate, a detection frame is slidably connected to the inner wall of the limiting slide groove, and the inner wall of the detection frame is slidably connected to the surface of the base plate, a bracket is fixedly connected to the surface of the base plate, a pushing mechanism is arranged inside the bracket, a fixing component is arranged above the detection platform, a mobile detection mechanism is arranged inside the detection frame, and a driving component is arranged on the bottom surface of the base plate.
[0007] Preferably, the pushing mechanism consists of a fixed seat, a bidirectional cylinder and a fixed ring, the fixed seat is fixedly connected to the inner wall of the bracket, the bidirectional cylinder is fixedly connected to the inner wall of the fixed seat, and the fixed ring is fixedly connected to the output end of the bidirectional cylinder.
[0008] Preferably, the fixing assembly consists of an electric push rod, a connecting rod and a fixing block, the electric push rod is fixedly connected to the inner wall of the fixing ring, the connecting rod is fixedly connected to the output end of the electric push rod, the fixing block is fixedly connected to the bottom surface of the connecting rod, and the fixing block overlaps the top surface of the detection platform.
[0009] Preferably, the mobile detection mechanism consists of a linear motor, a fixed plate, a detection camera and a lighting lamp, the linear motor is fixedly connected to the inner wall of the detection frame, the fixed plate is fixedly connected to the output end of the linear motor, the detection camera is fixedly connected to the bottom surface of the fixed plate, and the lighting lamp is fixedly connected to the bottom surface of the fixed plate.
[0010] Preferably, the driving assembly consists of a servo motor, a threaded rod, a limit ring and a connecting frame, the servo motor is fixedly connected to the bottom surface of the base plate, the threaded rod is fixedly connected to the output end of the servo motor, the limit ring is fixedly connected to the bottom surface of the base plate, and the inner wall of the limit ring is rotatably connected to the threaded rod, the connecting frame is fixedly connected to the bottom surface of the detection frame, and the inner wall of the connecting frame is threadedly connected to the threaded rod.
[0011] Preferably, the detection platform is rectangular and is made of metal material.
[0012] Preferably, there are multiple electric push rods, and the multiple electric push rods are symmetrically arranged with the vertical center line of the front side of the base plate as the symmetry axis.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: the detection device for the quality of flexible materials lays the fabric on the top surface of the detection platform, starts the fixing component to clamp and fix the fabric, starts the pushing mechanism to push the fixing component to slide laterally along the top surface of the detection platform to stretch the fabric, starts the mobile detection mechanism to move longitudinally to detect the surface quality of the fabric, starts the driving component to drive the detection frame to slide laterally along the inner wall of the limiting slide groove, and at the same time drives the mobile detection mechanism to move laterally, so as to adjust the lateral detection position; the goal of facilitating automatic detection of the surface quality of the flexible fabric is achieved, and the problem of greatly reduced fabric detection efficiency and detection accuracy due to manual detection of the fabric surface quality is avoided. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is the structural survey drawing of the utility model;
[0015] Figure 2 This is an enlarged view of the structure A of the utility model;
[0016] Figure 3 This is a front cross-sectional view of the structure of the utility model;
[0017] Figure 4 This is an enlarged view of the structure B of the utility model.
[0018] In the figure: 1. Base plate; 2. Support column; 3. Detection platform; 4. Limit slide; 5. Detection frame; 6. Bracket; 7. Fixed seat; 8. Bidirectional cylinder; 9. Fixed ring; 10. Electric push rod; 11. Connecting rod; 12. Fixed block; 13. Linear motor; 14. Fixed plate; 15. Detection camera; 16. Lighting lamp; 17. Servo motor; 18. Threaded rod; 19. Limit ring; 20. Connecting frame. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] Reference Figure 1-4A detection device for the quality of flexible materials includes a bottom plate 1, a support column 2 is fixedly connected to the bottom surface of the bottom plate 1, a detection platform 3 is fixedly connected to the top surface of the bottom plate 1, the detection platform 3 is rectangular, and the detection platform 3 is made of metal material. The detection platform 3 made of metal material has higher strength, is not easy to deform and damage after being subjected to force, and is more durable. A limited sliding groove 4 is provided on the surface of the bottom plate 1, and a detection frame 5 is slidably connected to the inner wall of the limited sliding groove 4, and the inner wall of the detection frame 5 is slidably connected to the surface of the bottom plate 1. A bracket 6 is fixedly connected to the surface of the bottom plate 1, and a pushing mechanism is arranged inside the bracket 6. The pushing mechanism consists of a fixed seat 7, a two-way cylinder 8 and a fixed ring 9. The fixed seat 7 is fixedly connected to the inner wall of the bracket 6, the two-way cylinder 8 is fixedly connected to the inner wall of the fixed seat 7, and the fixed ring 9 is connected to the two-way air cylinder 8. The output end of the cylinder 8 is fixedly connected to drive the fixed component to move, so as to facilitate the spreading and stretching of the fabric. A fixed component is arranged above the detection platform 3, and the fixed component is composed of an electric push rod 10, a connecting rod 11 and a fixed block 12. There are multiple electric push rods 10, and the multiple electric push rods 10 are symmetrically arranged with the vertical center line of the front side of the bottom plate 1 as the symmetry axis, which is used to fix the fabric, thereby improving the fixing stability. The electric push rod 10 is fixedly connected to the inner wall of the fixing ring 9, the connecting rod 11 is fixedly connected to the output end of the electric push rod 10, the fixed block 12 is fixedly connected to the bottom surface of the connecting rod 11, and the fixed block 12 overlaps the top surface of the detection platform 3, which is used to clamp and fix the fabric, thereby improving the detection accuracy. A mobile detection mechanism is arranged inside the detection frame 5, and the mobile detection mechanism is composed of a linear motor 13, The bottom plate 1 is composed of a fixed plate 14, a detection camera 15 and a lighting lamp 16. The linear motor 13 is fixedly connected to the inner wall of the detection frame 5, the fixed plate 14 is fixedly connected to the output end of the linear motor 13, the detection camera 15 is fixedly connected to the bottom surface of the fixed plate 14, and the lighting lamp 16 is fixedly connected to the bottom surface of the fixed plate 14. It is used to detect the surface quality of the fabric and facilitate longitudinal movement detection. The bottom surface of the bottom plate 1 is provided with a driving component, and the driving component is composed of a servo motor 17, a threaded rod 18, a limit ring 19 and a connecting frame 20. The servo motor 17 is fixedly connected to the bottom surface of the bottom plate 1, the threaded rod 18 is fixedly connected to the output end of the servo motor 17, the limit ring 19 is fixedly connected to the bottom surface of the bottom plate 1, and the inner wall of the limit ring 19 is rotatably connected to the threaded rod 18, and the connecting frame 20 is connected to the detection frame 5. The bottom surface is fixedly connected, and the inner wall of the connecting frame 20 is threadedly connected to the threaded rod 18, which is used to drive the mobile detection mechanism to move horizontally, so as to facilitate the adjustment of the horizontal detection position. The fabric is laid on the top surface of the detection platform 3, the fixing component is started to clamp the fixed fabric, the pushing mechanism is started to push the fixing component to slide horizontally along the top surface of the detection platform 3 to stretch the fabric, and the mobile detection mechanism is started to move longitudinally to detect the surface quality of the fabric. The driving component is started to drive the detection frame 5 to slide horizontally along the inner wall of the limiting slide groove 4, and at the same time drive the mobile detection mechanism to move horizontally, so as to adjust the horizontal detection position, thereby achieving the goal of facilitating automatic detection of the surface quality of the flexible fabric, and avoiding the problem of greatly reduced fabric detection efficiency and detection accuracy due to manual detection of the fabric surface quality.
[0021] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.
[0022] When in use: first, lay the fabric to be inspected on the top surface of the inspection platform 3, start the electric push rod 10 to push the connecting rod 11 and the fixed block 12 to move downward to contact the fabric for clamping and fixing, start the two-way cylinder 8 to push the fixed ring 9 and the electric push rod 10 to move horizontally, and the movement of the electric push rod 10 drives the connecting rod 11 and the fixed block 12 to slide horizontally along the top surface of the inspection platform 3 to stretch the fabric, start the inspection camera 15 and the lighting lamp 16 to inspect the surface quality of the fabric, start the linear motor 13 to drive the fixed plate 14 and the inspection camera 15 to move longitudinally, and the longitudinal inspection position can be adjusted, start the servo motor 17 to drive the threaded rod 18 to rotate along the inner wall of the limit ring 19, and through the threaded connection between the threaded rod 18 and the connecting frame 20, drive the inspection frame 5 to slide horizontally along the inner wall of the limit slide groove 4, and drive the linear motor 13, the fixed plate 14 and the inspection camera 15 to move horizontally through the movement of the inspection frame 5, and the horizontal inspection position can be adjusted.
[0023] To summarize, the device for detecting the quality of flexible materials lays the fabric on the top surface of the detection platform 3, starts the fixing component to clamp and fix the fabric, starts the pushing mechanism to push the fixing component to slide laterally along the top surface of the detection platform 3 to stretch the fabric, starts the mobile detection mechanism to move longitudinally to detect the surface quality of the fabric, starts the driving component to drive the detection frame 5 to slide laterally along the inner wall of the limiting slide groove 4, and at the same time drives the mobile detection mechanism to move laterally, so as to adjust the lateral detection position, thereby achieving the goal of facilitating automatic detection of the surface quality of the flexible fabric, avoiding the problem of greatly reduced fabric detection efficiency and detection accuracy due to manual detection of the fabric surface quality, and is used to solve the problems raised in the above-mentioned background technology.
[0024] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for detecting the quality of a flexible material, comprising a base plate (1), characterized in that: The bottom surface of the base plate (1) is fixedly connected to a support column (2), the top surface of the base plate (1) is fixedly connected to a detection platform (3), the surface of the base plate (1) is provided with a limit slide groove (4), the inner wall of the limit slide groove (4) is slidably connected to a detection frame (5), and the inner wall of the detection frame (5) is slidably connected to the surface of the base plate (1), the surface of the base plate (1) is fixedly connected to a bracket (6), a pushing mechanism is arranged inside the bracket (6), a fixing component is arranged above the detection platform (3), a mobile detection mechanism is arranged inside the detection frame (5), and a driving component is arranged on the bottom surface of the base plate (1).
2. A device for detecting the quality of flexible materials according to claim 1, characterized in that: The pushing mechanism is composed of a fixed seat (7), a bidirectional cylinder (8) and a fixed ring (9); the fixed seat (7) is fixedly connected to the inner wall of the bracket (6); the bidirectional cylinder (8) is fixedly connected to the inner wall of the fixed seat (7); and the fixed ring (9) is fixedly connected to the output end of the bidirectional cylinder (8).
3. A device for detecting the quality of flexible materials according to claim 2, characterized in that: The fixing assembly is composed of an electric push rod (10), a connecting rod (11) and a fixing block (12); the electric push rod (10) is fixedly connected to the inner wall of the fixing ring (9); the connecting rod (11) is fixedly connected to the output end of the electric push rod (10); the fixing block (12) is fixedly connected to the bottom surface of the connecting rod (11); and the fixing block (12) overlaps the top surface of the detection platform (3).
4. A device for detecting the quality of flexible materials according to claim 1, characterized in that: The mobile detection mechanism is composed of a linear motor (13), a fixing plate (14), a detection camera (15) and an illumination lamp (16); the linear motor (13) is fixedly connected to the inner wall of the detection frame (5); the fixing plate (14) is fixedly connected to the output end of the linear motor (13); the detection camera (15) is fixedly connected to the bottom surface of the fixing plate (14); and the illumination lamp (16) is fixedly connected to the bottom surface of the fixing plate (14).
5. The device for detecting the quality of flexible materials according to claim 1, characterized in that: The driving assembly is composed of a servo motor (17), a threaded rod (18), a limiting ring (19) and a connecting frame (20); the servo motor (17) is fixedly connected to the bottom surface of the base plate (1); the threaded rod (18) is fixedly connected to the output end of the servo motor (17); the limiting ring (19) is fixedly connected to the bottom surface of the base plate (1), and the inner wall of the limiting ring (19) is rotatably connected to the threaded rod (18); the connecting frame (20) is fixedly connected to the bottom surface of the detection frame (5), and the inner wall of the connecting frame (20) is threadedly connected to the threaded rod (18).
6. A device for detecting the quality of flexible materials according to claim 1, characterized in that: The detection platform (3) is rectangular in shape and is made of metal material.
7. A device for detecting the quality of flexible materials according to claim 3, characterized in that: The number of the electric push rods (10) is multiple, and the multiple electric push rods (10) are symmetrically arranged with the vertical center line of the front side of the base plate (1) as the symmetry axis.