K mold aluminum sample breaking device
By designing a K-mode aluminum sample compression and breaking device including a fixed base, a support column, a fixed shaft, a press-breaking assembly and a collection box, the K-mode in the prior art is solved by using the lever principle to press-break and collect the sample. The problems of low pressure-breaking efficiency and inconsistent collection of aluminum samples improve the pressure-breaking efficiency and collection efficiency.
Patent Information
- Application Number
- CN202420876014.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The existing K-mode aluminum sample compression and breaking devices have low efficiency and lack a unified collection device, resulting in large sampling volume of K-mode aluminum sample and low compression and breaking efficiency.
A K-mold aluminum sample compression and breaking device including a fixed base, a supporting column, a fixed shaft, a press-breaking assembly and a collection box is designed. The lever principle is used to press-break and the sample being crushed is integrated through the collection box. collect.
The efficiency of K-mode aluminum specimens is improved, and the integrated collection of samples is realized, solving the problems of low efficiency and inconsistent collection in the prior art.
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Figure CN222364858U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of aluminum sample breaking, and particularly relates to a K-mode aluminum sample breaking device. Background Art
[0002] K-mold is a test specimen used to detect the slag content of aluminum liquid. During the smelting production process, K-mold can be used to quickly detect the slag content in the melt in the furnace and during the molten metal process. Because aluminum liquid often contains defects such as oxides and metal compound hard spots, in order to check the impurity content in aluminum liquid, it is necessary to take K-mold samples from different parts of the aluminum liquid. The K value is calculated by the slag inclusion situation of the K-mold sample fracture to determine whether the quality of the aluminum liquid is qualified.
[0003] The existing press-breaking method cuts aluminum die castings by using a press, but the sampling volume of the K-mold is large, the efficiency of the press-breaking is reduced, and there is no device for unified collection. Therefore, a K-mold aluminum sample pressing device is urgently needed to solve the above technical problems. Utility Model Content
[0004] The utility model aims to provide a K-die aluminum sample breaking device to solve the above problems.
[0005] To achieve the above purpose, the utility model provides the following solutions:
[0006] A K-die aluminum sample breaking device comprises a fixed base, a support column is fixedly connected to one side of the top surface of the fixed base, a fixed shaft is fixedly connected to the support column, a breaking assembly is provided on the outer rotating sleeve of the fixed shaft, the breaking assembly is used to break the K-die aluminum sample, a collection box is placed directly below the breaking assembly, the collection box is located on the fixed base, and the collection box is used to collect the broken K-die aluminum sample.
[0007] Preferably, the fixed axis includes a first fixed axis, the first fixed axis 301 is horizontally arranged, one end of the first fixed axis is fixedly connected to the side wall of the supporting column, the other end of the first fixed axis is fixedly connected to the top end of the second fixed axis, the second fixed axis 302 is vertically arranged, the bottom end of the second fixed axis is fixedly connected to one end of a third fixed axis, the other end of the third fixed axis is fixedly connected to the supporting column, the first fixed axis is parallel to the third fixed axis, the lengths of the first fixed axis and the third fixed axis are equal, and the second fixed axis is perpendicular to the first fixed axis and the third fixed axis.
[0008] Preferably, the breaking assembly includes a breaking rod, one end of which is rotatably mounted on the outside of the third fixed axis, the other end of the breaking rod is externally connected to a handle, and a breaking shaft is fixedly connected to the side of the breaking rod close to the handle, and the breaking shaft is used to break the K-mold aluminum specimen.
[0009] Preferably, the collection box includes two relatively arranged bottom slide rails, the two bottom slide rails are fixedly connected to the top surface of the fixed base, a baffle is fixedly connected to the middle of the top surface of the two bottom slide rails, a collection plate is provided between the two baffles, an L-shaped plate is fixedly connected to the outer wall of one of the bottom slide rails, one end of an automatic righting structure is fixedly connected to the bottom surface of the collection plate, and the other end of the automatic righting structure passes through the baffle and is rotatably connected to the L-shaped plate.
[0010] Preferably, the top walls of the two bottom slide rails are provided with slide grooves, the slide grooves are located on the left and right sides of the baffle plate, and the same sliding side plate is slidably fitted in the two corresponding front and rear slide grooves.
[0011] Preferably, the automatic righting structure includes a connecting structure, one end of the connecting structure is fixedly connected to the bottom surface of the collecting plate, and the other end passes through the baffle and is connected to a rocking plate, one side of the rocking plate and the baffle are respectively fixed with limiting protrusions, the two limiting protrusions are vertically correspondingly arranged, the external sliding card of the limiting protrusion is provided with a two-way frame, a rectangular block is fixedly connected to one side of the bottom of the two-way frame, one end of a spring is fixed to the rectangular block, the other end of the spring is fixed to the rocking plate, and the spring is arranged parallel to the two-way frame.
[0012] Preferably, the connecting structure includes a connecting block, the top surface of the connecting block is fixedly connected to the bottom surface of the collecting plate, and a connecting shaft is fixedly connected to the side wall of the connecting block close to the rocking plate. The connecting shaft passes through the baffle and the rocking plate and is rotatably connected to one end of a convex plate, and the other end of the convex plate is rotatably connected to the L-shaped plate.
[0013] Compared with the prior art, the utility model has the following advantages and technical effects:
[0014] The utility model inserts the K-die aluminum sample between fixed shafts, utilizes the lever principle to enable the breaking component to break the K-die aluminum sample, and a collection box arranged at the bottom can collect the broken K-die aluminum sample, the breaking efficiency is high and can be collected uniformly. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor:
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a diagram of the use state of the utility model;
[0018] Figure 3 It is a structural schematic diagram of the pressure-breaking component;
[0019] Figure 4 This is an exploded view of the collection box;
[0020] Figure 5 is a structural schematic diagram of an automatic righting structure;
[0021] Figure 6 for Figure 5 Side view of
[0022] 1. Fixed base; 2. Support column; 3. Fixed shaft; 4. Breaking rod; 5. Breaking shaft; 6. Collecting box; 7. K-mold aluminum specimen; 301. First fixed shaft; 302. Second fixed shaft; 303. Third fixed shaft; 601. Bottom slide rail; 602. Baffle; 603. L-shaped plate; 604. Sliding side plate; 605. Automatic righting structure; 606. Collecting plate; 6051. Rocking plate; 6052. Limiting protrusion; 6053. Two-way frame; 6054. Rectangular block; 6055. Spring; 6056. Protruding plate; 6057. Connecting structure; 60571. Connecting block; 60572. Connecting shaft. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0025] Reference Figures 1 to 6 As shown, the utility model provides a K-die aluminum sample breaking device, including a fixed base 1, a support column 2 is fixedly connected to one side of the top surface of the fixed base 1, a fixed shaft 3 is fixedly connected to the support column 2, and a breaking assembly is provided on the outer rotating sleeve of the fixed shaft 3, the breaking assembly is used to break the K-die aluminum sample 7, and a collection box 6 is placed directly below the breaking assembly, the collection box 6 is located on the fixed base 1, and the collection box 6 is used to collect the broken K-die aluminum sample 7.
[0026] The utility model inserts the K-die aluminum sample 7 between the fixed shafts 3, and uses the lever principle to enable the breaking assembly to break the K-die aluminum sample 7. The collection box 6 arranged at the bottom can collect the broken K-die aluminum sample 7, and the breaking efficiency is high and can be collected uniformly.
[0027] A further optimized solution is that the fixed axis 3 includes a first fixed axis 301, which is horizontally arranged, one end of the first fixed axis 301 is fixedly connected to the side wall of the supporting column 2, the other end of the first fixed axis 301 is fixedly connected to the top end of the second fixed axis 302, the second fixed axis 302 is vertically arranged, the bottom end of the second fixed axis 302 is fixedly connected to one end of the third fixed axis 303, the other end of the third fixed axis 303 is fixedly connected to the supporting column 2, the first fixed axis 301 and the third fixed axis 303 are arranged in parallel, the lengths of the first fixed axis 301 and the third fixed axis 303 are equal, and the second fixed axis 302 is vertically arranged to the first fixed axis 301 and the third fixed axis 303.
[0028] The first fixed shaft 301 and the third fixed shaft 303 are provided for inserting and clamping the K-mold aluminum sample 7 .
[0029] A further optimized solution is that the breaking assembly includes a breaking rod 4, one end of which is rotatably sleeved on the outside of the third fixed shaft 303, the other end of the breaking rod 4 is externally connected to a handle, and a breaking shaft 5 is fixedly connected to the side of the breaking rod 4 close to the handle, and the breaking shaft 5 is used to break the K-mold aluminum sample 7.
[0030] The breaking shaft 5 and the handle are fixedly connected to the breaking rod 4. The operator rotates the breaking rod 4 by holding the handle, and the breaking shaft 5 rotates around the third fixed axis 303 together with the breaking rod 4, so that the K-die aluminum sample 7 can be broken. A certain distance is left between the breaking shaft 5 and the fixed axis 3, and the breaking position of the K-die aluminum sample 7 can be adjusted.
[0031] A further optimized solution is that the collecting box 6 includes two relatively arranged bottom slide rails 601, the two bottom slide rails 601 are fixedly connected to the top surface of the fixed base 1, a baffle 602 is fixedly connected to the middle of the top surface of the two bottom slide rails 601, a collecting plate 606 is provided between the two baffles 602, an L-shaped plate 603 is fixedly connected to the outer wall of one of the bottom slide rails 601, one end of an automatic righting structure 605 is fixedly connected to the bottom surface of the collecting plate 606, and the other end of the automatic righting structure 605 passes through the baffle 602 and is rotatably connected to the L-shaped plate 603.
[0032] The automatic straightening structure 605 can collect the K-mold aluminum samples 7 that have fallen onto the collecting plate 606 and straighten them automatically, so that the K-mold aluminum samples 7 can be placed more neatly.
[0033] According to a further optimization scheme, a slide groove is provided on the top wall of the two bottom slide rails 601, and the slide groove is located on the left and right sides of the baffle 602, and the same sliding side plate 604 is slidably matched in the two corresponding front and rear slide grooves.
[0034] When in use, the collecting plate 606 can be clamped by sliding the two sliding side plates 604 to prevent the K-mold aluminum sample 7 from falling to the outside. When the K-mold aluminum sample 7 needs to be taken out, the two sliding side plates 604 can be directly slid away from the collecting plate 606 to facilitate the removal of the K-mold aluminum sample 7.
[0035] A further optimized solution is provided, in which the automatic righting structure 605 includes a connecting structure 6057, one end of which is fixedly connected to the bottom surface of the collecting plate 606, and the other end passes through the baffle 602 and is connected to a rocking plate 6051, and limiting protrusions 6052 are fixedly connected to one side of the rocking plate 6051 and the baffle 602 respectively, and the two limiting protrusions 6052 are arranged vertically correspondingly, and the external sliding card of the limiting protrusion 6052 is provided with a two-way frame 6053, and a rectangular block 6054 is fixedly connected to one side of the bottom of the two-way frame 6053, and one end of a spring 6055 is fixedly connected to the rectangular block 6054, and the other end of the spring 6055 is fixedly connected to the rocking plate 6051, and the spring 6055 is arranged parallel to the two-way frame 6053.
[0036] To further optimize the solution, the connection structure 6057 includes a connection block 60571, the top surface of the connection block 60571 is fixedly connected to the bottom surface of the collecting plate 606, and a connection shaft 60572 is fixedly connected to the side wall of the connection block 60571 close to the rocking plate 6051. The connection shaft 60572 passes through the baffle 602 and the rocking plate 6051 and is rotatably connected to one end of the protruding plate 6056, and the other end of the protruding plate 6056 is rotatably connected to the L-shaped plate 603.
[0037] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0038] The embodiments described above are only descriptions of the preferred methods of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the protection scope determined by the claims of the present invention.
Claims
1. A K-die aluminum sample breaking device, characterized in that: The invention comprises a fixed base (1), a support column (2) is fixedly connected to one side of the top surface of the fixed base (1), a fixed shaft (3) is fixedly connected to the support column (2), a crushing assembly is rotatably sleeved on the outer side of the fixed shaft (3), the crushing assembly is used to crush a K-die aluminum sample (7), a collection box (6) is placed directly below the crushing assembly, the collection box (6) is located on the fixed base (1), and the collection box (6) is used to collect the crushed K-die aluminum sample (7).
2. A K-die aluminum sample breaking device according to claim 1, characterized in that: The fixed shaft (3) comprises a first fixed shaft (301), the first fixed shaft (301) is horizontally arranged, one end of the first fixed shaft (301) is fixedly connected to the side wall of the supporting column (2), the other end of the first fixed shaft (301) is fixedly connected to the top end of the second fixed shaft (302), the second fixed shaft (302) is vertically arranged, the bottom end of the second fixed shaft (302) is fixedly connected to one end of the third fixed shaft (303), the other end of the third fixed shaft (303) is fixedly connected to the supporting column (2), the first fixed shaft (301) and the third fixed shaft (303) are arranged in parallel, the first fixed shaft (301) and the third fixed shaft (303) are equal in length, and the second fixed shaft (302) is arranged perpendicular to the first fixed shaft (301) and the third fixed shaft (303).
3. A K-die aluminum sample breaking device according to claim 2, characterized in that: The breaking assembly comprises a breaking rod (4), one end of which is rotatably sleeved on the outside of the third fixed shaft (303), the other end of which is externally connected to a handle, and a breaking shaft (5) is fixedly connected to the side of the breaking rod (4) close to the handle, and the breaking shaft (5) is used to break the K-die aluminum sample (7).
4. A K-die aluminum sample breaking device according to claim 1, characterized in that: The collecting box (6) comprises two bottom slide rails (601) arranged opposite to each other, the two bottom slide rails (601) are fixedly connected to the top surface of the fixed base (1), a baffle (602) is fixedly connected to the middle of the top surface of the two bottom slide rails (601), a collecting plate (606) is provided between the two baffles (602), an L-shaped plate (603) is fixedly connected to the outer wall of one of the bottom slide rails (601), one end of an automatic righting structure (605) is fixedly connected to the bottom surface of the collecting plate (606), and the other end of the automatic righting structure (605) passes through the baffle (602) and is rotatably connected to the L-shaped plate (603).
5. A K-die aluminum sample breaking device according to claim 4, characterized in that: The top walls of the two bottom slide rails (601) are each provided with a slide groove, the slide groove being located on the left and right sides of the baffle (602), and the same sliding side plate (604) is slidably matched in the two corresponding slide grooves at the front and rear.
6. A K-die aluminum sample breaking device according to claim 4, characterized in that: The automatic righting structure (605) comprises a connecting structure (6057), one end of which is fixedly connected to the bottom surface of the collecting plate (606), and the other end of which passes through the baffle (602) and is connected to a rocking plate (6051), one side of the rocking plate (6051) and the baffle (602) are respectively fixedly connected to limiting protrusions (6052), two limiting protrusions (6052) are arranged vertically correspondingly, the outer sliding card of the limiting protrusion (6052) is provided with a two-way frame (6053), one side of the bottom of the two-way frame (6053) is fixedly connected to a rectangular block (6054), one end of a spring (6055) is fixedly connected to the rectangular block (6054), the other end of the spring (6055) is fixedly connected to the rocking plate (6051), and the spring (6055) is arranged parallel to the two-way frame (6053).
7. A K-die aluminum sample breaking device according to claim 6, characterized in that: The connection structure (6057) includes a connection block (60571), the top surface of the connection block (60571) is fixedly connected to the bottom surface of the collecting plate (606), and a connection shaft (60572) is fixedly connected to the side wall of the connection block (60571) close to the rocking plate (6051), and the connection shaft (60572) passes through the baffle (602), the rocking plate (6051) is rotatably connected to one end of the convex plate (6056), and the other end of the convex plate (6056) is rotatably connected to the L-shaped plate (603).