LED lamp bead arranging and screening device

By designing an LED lamp bead arrangement and screening device that includes a variety of detectors and automated pushing devices, the problem of low efficiency in processing substandard LED lamp beads in the existing technology is solved, automatic collection and processing are realized, and the efficiency is improved. Production line efficiency and accuracy.

CN222385375UActive Publication Date: 2025-01-24SHENZHEN ZDM OPTO-ELECTRONICS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421176737.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-01-24
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

When existing LED bead arrangement and screening devices deal with a large number of LED beads that do not meet the standards, staff are prone to panic and inefficient problems.

Method used

A LED lamp beads arrangement and screening device includes the first and second screening detectors, electric telescopic rods, push blocks, fixed blocks, positioning blocks, slider and waste collecting boxes. Through the coordinated work of these components, LED lamp beads that do not meet the standards are automatically separated from the production line, reducing artificial intervention.

Benefits of technology

The automated collection and processing of LED lamp beads that do not meet the standards are achieved, which improves the efficiency and accuracy of the production line, and reduces the time and energy of manual operation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222385375U_ABST
    Figure CN222385375U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of LED lamp bead production, in particular to an LED lamp bead arranging and screening device which comprises a discharging machine, a discharging channel of the discharging machine is fixedly connected with a first channel, the outer side of the first channel is provided with a first screening detector, one side of the first channel is communicated with a first connecting material channel, and the other side of the first channel is communicated with a second connecting material channel. According to the LED lamp bead screening device, through the arrangement of a structure composed of the first screening detector, the sliding block, the waste collecting box and the like, when the first screening detector detects LED lamp beads which do not meet the standard, a signal can be transmitted to the electric telescopic rod, the electric telescopic rod can stretch rapidly, and therefore the LED lamp beads can be screened conveniently; the electric telescopic rod extends to drive the push block to move, the push block pushes the LED lamp beads which do not conform to the standard to move, the LED lamp beads which do not conform to the standard act on the sliding block through the through groove in the fixing block, and therefore the LED lamp beads which do not conform to the standard are pushed into the waste collecting box through the first connecting material channel.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of LED lamp bead production, in particular to an LED lamp bead arrangement and screening device. Background Art

[0002] LED lamp beads are the abbreviation of light-emitting diodes, also known as LED. The full name of LED is semiconductor light-emitting diodes. They are made of semiconductor materials and are characterized by low power consumption, high brightness, bright colors, vibration resistance, long life and cold light sources. They are truly green lighting. In the production and processing of LED lamp beads, it is necessary to arrange and screen the LED lamp beads that do not meet the standards. Usually, an LED lamp bead arrangement and screening device is used to screen the LED lamp beads.

[0003] When a common LED lamp bead arrangement and screening device is used to screen LED lamp beads, if it is found that the LED lamp beads transmitted from the discharging machine do not meet the standards, they are usually manually removed from the device. When there are many LED lamp beads that do not meet the standards, the staff may become panicked, resulting in the failure to promptly and accurately remove the LED lamp beads that do not meet the standards from the device, which is time-consuming and labor-intensive, and affects the processing speed and efficiency. Therefore, an LED lamp bead arrangement and screening device is proposed to address the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a device for arranging and screening LED lamp beads to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A device for arranging and screening LED lamp beads comprises a discharging machine, wherein a first channel is fixedly connected to a discharging channel of the discharging machine, a first screening detector is installed on the outside of the first channel, a first connecting channel is connected to a first connecting channel on one side of the first channel, a second connecting channel is connected to a second connecting channel on the other side of the first channel, an electric telescopic rod is installed on the outside of the channel of the second connecting channel, a push block is fixedly connected to one end of the electric telescopic rod, a fixed block with a through groove at the bottom is fixedly connected to the outside of the channel of the first connecting channel, a positioning block with a slide groove on the inside is fixedly connected to the outside of the fixing block, a sliding block is slidably connected to the inside of the slide groove of the positioning block, and an end of the first connecting channel away from the fixed block is provided with a A waste collection box is provided, the bottom of the waste collection box is snap-connected with a card seat, an annular receiving plate is provided at the end of the first channel away from the discharge machine, a second channel is provided on the side of the annular receiving plate away from the first channel, a plurality of second screening detectors of equal size are installed on the upper end surface of the annular receiving plate, a hollow waste shell is sleeved on the outer side of the annular receiving plate, a plurality of fixing rods of equal size are fixedly connected to the lower end surface of the hollow waste shell, a mounting seat is fixedly connected to the end of the fixing rod away from the hollow waste shell, a motor is installed on the inner side of the mounting seat through a mounting groove, a turntable is fixedly connected to the output end of the motor, and a connecting rod is fixedly connected to the upper end surface of the turntable.

[0007] Preferably, the clamping seat is arranged between the waste collection box and the mounting seat, and the clamping seat is fixedly connected to the upper end surface of the mounting seat.

[0008] Preferably, a plurality of the connecting rods are arranged in an equiangular array with the same center at the bottom of the annular receiving plate, the annular receiving plate is fixedly connected to the connecting rods, and a plurality of the fixing rods are arranged in an equiangular array with the same center, and the fixing rods are arranged on the outside of the turntable.

[0009] Preferably, the hollow waste shell is rotatably connected to the annular receiving plate, the first channel is fixedly connected to the hollow waste shell, and the second channel is fixedly connected to the hollow waste shell.

[0010] Preferably, a plurality of the second screening detectors are arranged in an equiangular array with the same center, and the first screening detector is electrically connected to the electric telescopic rod.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1. In the utility model, through the structure composed of the first screening detector, the electric telescopic rod, the push block, the fixed block, the positioning block, the slider and the waste collection box, when the first screening detector detects LED lamp beads that do not meet the standards, it will transmit a signal to the electric telescopic rod, and the electric telescopic rod will quickly extend. The extension of the electric telescopic rod will drive the push block to move, and the push block will push the LED lamp beads that do not meet the standards to move, and the LED lamp beads that do not meet the standards will act on the slider through the through groove at the fixed block, so that the slider and the positioning block move relatively, so that the LED lamp beads that do not meet the standards are pushed into the waste collection box through the first connecting material channel, so as to realize the collection and processing of LED lamp beads that do not meet the standards, so that the waste detected by the first screening detector does not need to be pushed away manually;

[0013] 2. In the utility model, through the structure composed of the annular receiving tray, the second screening detector and the hollow waste shell, the LED lamp beads screened by the first screening detector will be transmitted to the annular receiving tray along the first channel. There may still be a few LED lamp beads that do not meet the standards in this part. The second screening detector performs a secondary detection on the LED lamp beads. When the second screening detector detects LED lamp beads that do not meet the standards, its indicator light will light up. Then the LED lamp beads that do not meet the standards can be manually pushed into the hollow waste shell, and the LED lamp beads that do not meet the standards can be collected and processed through the hollow waste shell. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 For this utility model Figure 1 A schematic diagram of the structure at A;

[0016] Figure 3 This is a schematic diagram of the installation structure of the slider of the utility model;

[0017] Figure 4 This is a schematic diagram of the cross-sectional structure of the mounting seat of the utility model;

[0018] Figure 5 This is a structural schematic diagram of the card holder of the utility model;

[0019] Figure 6 This is a structural schematic diagram of the fixed block of the utility model.

[0020] In the figure: 1. discharge machine; 2. first channel; 3. first screening detector; 4. first connecting channel; 5. second connecting channel; 6. electric telescopic rod; 7. push block; 8. fixed block; 9. positioning block; 10. slide block; 11. hollow waste shell; 12. fixed rod; 13. mounting seat; 14. motor; 15. turntable; 16. connecting rod; 17. annular receiving plate; 18. second screening detector; 19. second channel; 20. waste collection box; 21. holder. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0023] Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values ​​of the parts and steps described in these embodiments do not limit the scope of the utility model. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once a certain item is defined in one drawing, it does not need to be further discussed in subsequent drawings.

[0024] In the description of the present utility model, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present utility model; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.

[0025] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0026] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the utility model.

[0027] See also Figure 1-6 , the utility model provides a technical solution:

[0028] A device for arranging and screening LED lamp beads comprises a discharging machine 1, wherein a first channel 2 is fixedly connected to the discharging channel of the discharging machine 1, a first screening detector 3 is installed on the outer side of the first channel 2, a first connecting channel 4 is connected to one side of the first channel 2, a second connecting channel 5 is connected to the other side of the first channel 2, an electric telescopic rod 6 is installed on the outer side of the channel of the second connecting channel 5, a pushing block 7 is fixedly connected to one end of the electric telescopic rod 6, a fixed block 8 with a through groove at the bottom is fixedly connected to the outer side of the channel of the first connecting channel 4, a positioning block 9 with a slide groove on the inner side is fixedly connected to the outer side of the fixed block 8, a sliding block 10 is slidably connected to the inner side of the slide groove of the positioning block 9, a waste collection box 20 is arranged at the end of the first connecting channel 4 away from the fixed block 8, and a waste collecting box 20 is arranged on the waste collecting box 20. A card seat 21 is snap-connected to the bottom of the material collecting box 20, an annular receiving plate 17 is provided at one end of the first channel 2 away from the discharge machine 1, a second channel 19 is provided on the side of the annular receiving plate 17 away from the first channel 2, a plurality of second screening detectors 18 of equal size are installed on the upper end surface of the annular receiving plate 17, a hollow waste shell 11 is sleeved on the outer side of the annular receiving plate 17, a plurality of fixed rods 12 of equal size are fixedly connected to the lower end surface of the hollow waste shell 11, a mounting seat 13 is fixedly connected to one end of the fixed rod 12 away from the hollow waste shell 11, a motor 14 is installed on the inner side of the mounting seat 13 through a mounting groove, a turntable 15 is fixedly connected to the output end of the motor 14, and a connecting rod 16 is fixedly connected to the upper end surface of the turntable 15.

[0029] The card seat 21 is arranged between the waste collection box 20 and the mounting seat 13, and the card seat 21 is fixedly connected to the upper end surface of the mounting seat 13. This arrangement allows the waste collection box 20 to be disassembled through the card seat 21, and the waste collection box 20 can be replaced when the waste collection box 20 is full of waste; a plurality of connecting rods 16 are arranged at equal angles with the same center at the bottom of the annular receiving plate 17, and the annular receiving plate 17 is fixedly connected to the connecting rod 16, and a plurality of fixed rods 12 are arranged at equal angles with the same center, and the fixed rods 12 are arranged on the outside of the rotating disk 15. This arrangement allows the positioning and centering of the annular receiving plate 17 to be Positioning of the empty waste shell 11; the hollow waste shell 11 is rotatably connected to the annular receiving plate 17, the first channel 2 is fixedly connected to the hollow waste shell 11, and the second channel 19 is fixedly connected to the hollow waste shell 11. This arrangement prevents the first channel 2 and the second channel 19 from rotating with the annular receiving plate 17; a plurality of second screening detectors 18 are arranged in an equiangular array with the same center, and the first screening detector 3 is electrically connected to the electric telescopic rod 6. This arrangement allows secondary screening detection to be performed through the second screening detector 18, and the first screening detector 3 can transmit the signal to the electric telescopic rod 6.

[0030] Working process: All electrical appliances in the utility model are provided with an external power supply. The discharging machine 1 transmits the LED lamp beads to the first channel 2 in sequence. When the first screening detector 3 on the first channel 2 detects LED lamp beads that do not meet the standards, it will transmit a signal to the electric telescopic rod 6 of the second connecting channel 5. The electric telescopic rod 6 will quickly extend. The extension of the electric telescopic rod 6 will drive the push block 7 to move. The push block 7 will push the LED lamp beads that do not meet the standards to the first connecting channel 4. There is a certain height difference between the lower end surface of the slider 10 and the lower end surface of the fixed block 8 that is not provided with a through groove. The LED lamp beads that do not meet the standards will pass through the through groove at the fixed block 8 and act on the slider 10, so that the slider 10 and the positioning block 9 move up and down relatively, thereby pushing the LED lamp beads that do not meet the standards through the first connecting channel 4 to the waste collection box 20. The waste collection box 20 is engaged by the card seat 21. When the waste collection box 20 is full of waste, the waste collection box 20 can be replaced to achieve the non-standard LED The collection and processing of the lamp beads, the LED lamp beads detected by the first screening detector 3 will be transmitted to the annular receiving plate 17 along the first channel 2. There may still be a few LED lamp beads that do not meet the standards in this part. The annular receiving plate 17 is rotating, and the rotating shaft of the motor 14 drives the turntable 15 to rotate, and the turntable 15 drives the connecting rod 16 to rotate, and the connecting rod 16 drives the annular receiving plate 17 to rotate, so the LED lamp beads will be evenly arranged on the upper end surface of the annular receiving plate 17, and correspond one to one with the second screening detector 18. The second screening detector 18 performs a secondary detection on the LED lamp beads. When the second screening detector 18 detects LED lamp beads that do not meet the standards, its indicator light will light up, and then the LED lamp beads that do not meet the standards can be manually pushed into the hollow waste shell 11, and the LED lamp beads that do not meet the standards are collected and processed through the hollow waste shell 11. The hollow waste shell 11 is fixed on the mounting seat 13 by the fixing rod 12, and the LED lamp beads that meet the standards will be transmitted to the next process through the second channel 19.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for arranging and screening LED lamp beads, comprising a discharging machine (1), characterized in that: The discharging channel of the discharging machine (1) is fixedly connected to a first channel (2), the outer side of the first channel (2) is equipped with a first screening detector (3), one side of the first channel (2) is connected to a first connecting channel (4), the other side of the first channel (2) is connected to a second connecting channel (5), an electric telescopic rod (6) is installed on the outer side of the channel of the second connecting channel (5), one end of the electric telescopic rod (6) is fixedly connected to a push block (7), the outer side of the channel of the first connecting channel (4) is fixedly connected to a fixed block (8) with a through groove at the bottom, the outer side of the fixed block (8) is fixedly connected to a positioning block (9) with a sliding groove at the inner side, the sliding groove of the positioning block (9) is slidably connected to a slider (10), the end of the first connecting channel (4) away from the fixed block (8) is provided with a waste collection box (20), the bottom of the waste collection box (20) is fixedly connected to a fixed block (8) with a through groove at the bottom, and the fixed block (8) is fixedly connected to a positioning block (9) with a sliding groove at the inner side. The sliding groove of the positioning block (9) is slidably connected to a slider (10), and a waste collection box (20) is provided at one end of the first connecting channel (4) away from the fixed block (8). A card seat (21) is connected by snapping, an annular receiving plate (17) is arranged at one end of the first channel (2) away from the discharge machine (1), a second channel (19) is arranged at the side of the annular receiving plate (17) away from the first channel (2), a plurality of second screening detectors (18) of equal size are installed on the upper end surface of the annular receiving plate (17), a hollow waste shell (11) is sleeved on the outer side of the annular receiving plate (17), a plurality of fixed rods (12) of equal size are fixedly connected to the lower end surface of the hollow waste shell (11), a mounting seat (13) is fixedly connected to one end of the fixed rod (12) away from the hollow waste shell (11), a motor (14) is installed on the inner side of the mounting seat (13) through a mounting groove, a rotating disk (15) is fixedly connected to the output end of the motor (14), and a connecting rod (16) is fixedly connected to the upper end surface of the rotating disk (15).

2. The LED lamp bead arrangement and screening device according to claim 1, characterized in that: The clamping seat (21) is arranged between the waste collection box (20) and the mounting seat (13), and the clamping seat (21) is fixedly connected to the upper end surface of the mounting seat (13).

3. The LED lamp bead arrangement and screening device according to claim 1, characterized in that: A plurality of the connecting rods (16) are arranged at an equal angle with the same center at the bottom of the annular receiving plate (17), the annular receiving plate (17) is fixedly connected to the connecting rods (16), and a plurality of the fixing rods (12) are arranged at an equal angle with the same center, and the fixing rods (12) are arranged on the outside of the rotating plate (15).

4. The LED lamp bead arrangement and screening device according to claim 1, characterized in that: The hollow waste shell (11) is rotatably connected to the annular receiving plate (17), the first channel (2) is fixedly connected to the hollow waste shell (11), and the second channel (19) is fixedly connected to the hollow waste shell (11).

5. The LED lamp bead arrangement and screening device according to claim 1, characterized in that: A plurality of the second screening detectors (18) are arranged in an equiangular array with the same center, and the first screening detector (3) is electrically connected to the electric telescopic rod (6).