Novel powdered coal lock hopper inflation whistle pipe device with replaceable inflation assembly

By adopting a hollow connector and a combined structure of the hexagonal block in the flute pipe device of the flute pipe device of the fluffy flute tube, the use of thread connection and RSB pads for matched protection, solving the unstable connection, poor sealing and maintenance of the existing device, inconvenience of maintenance The problem achieves higher installation and maintenance convenience and lower production damage and economic losses.

CN222411459UActive Publication Date: 2025-01-28NANJING SHINKAI FILTER CO LTD
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Patent Information

Application Number
CN202421136433.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-01-28
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The connection method of the existing pulverized coal lock bucket inflatable whistle tube device is not stable enough and has poor sealing properties, which can easily lead to pulverized coal blockage, the pulverized tube is easily bent or damaged, and it is inconvenient to install and repair, resulting in production damage and economic losses.

Method used

A new type of inflatable component can be replaced with a flute pipe device that can be replaced. It uses a combined structure of hollow connecting head and hexagonal blocking. sex.

Benefits of technology

This device improves the convenience of installation and maintenance, reduces the risk of flute tube blockage and damage, shorten the maintenance time, reduces the difficulty of maintenance, and reduces production damage and economic losses.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of powdered coal lock hopper air inflation flute pipes, and discloses a novel powdered coal lock hopper air inflation flute pipe device with a replaceable air inflation assembly, which comprises a flute pipe part main body, and a hollow connector is arranged on the outer side wall of the flute pipe part main body. According to the utility model, the hollow connectors are uniformly distributed on the outer side wall of the flute pipe part main body, the two adjacent hollow connectors are distributed in a staggered manner, and the inner walls of the hollow connectors are provided with the internal threads, so that the air inflation assembly of the flute pipe is utilized to complete threaded installation with the internal threads; and the second RSB gasket is used for pad protection during installation, so that when the flute pipe part main body is blocked, the flute pipe part main body does not need to be integrally replaced and maintained, the inflation assembly is rotationally disassembled, the overall maintenance is changed into local maintenance, the inflation assembly can be quickly replaced, the maintenance difficulty is reduced, and the maintenance efficiency is improved. And the convenience of installation and maintenance is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pulverized coal lock bucket aeration flute tubes, in particular to a pulverized coal lock bucket aeration flute tube device with a novel replaceable aeration component. Background Art

[0002] In the pulverized coal gasification process, pulverized coal is conveyed under pressure, and the device includes a pulverized coal lock bucket. In the pulverized coal gasification process, the pulverized coal in the high-pressure lock bucket is prone to plate accumulation due to its own gravity. N2 or CO2 gas needs to be filled to loosen the pulverized coal under high pressure to achieve powder homogenization. In the pulverized coal lock bucket, an inflatable flute is used to loosen the pulverized coal in the lock bucket to keep the pulverized coal pipeline unobstructed. The working conditions inside the pulverized coal lock bucket are harsh and are in a state of alternating high and low pressures. The inflatable flute is connected to the inflatable pipe and the gas supply tee on the lock bucket. At present, the inflatable flute and the gas supply tee are connected in such a way that the inflatable flute uses a square flange to clamp the gas supply tee on both sides and fasten it with four stud bolts. This connection method is not stable enough in structure and has poor sealing performance. It is easy for pulverized coal to enter the flute tube and cause blockage. The flute tube is often bent or otherwise damaged. At the same time, it is difficult to install and difficult to repair after blockage, causing damage to production and huge economic losses. Utility Model Content

[0003] The purpose of the utility model is to provide a pulverized coal lock bucket inflation flute tube device with a new type of inflation component that can be replaced, so as to solve the problems proposed in the above background technology that the structure is not stable enough, the sealing is poor, the pulverized coal is easy to enter the flute tube and cause blockage, and the flute tube often bends or is otherwise damaged. At the same time, there are also problems such as difficulty in installation and difficulty in maintenance after blockage, which cause damage to production and huge economic losses.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pulverized coal lock bucket inflation flute tube device with a new type of replaceable inflation component, comprising a flute tube main body, a hollow connector installed on the outer side wall of the flute tube main body, an inflation component connected to the inside of the hollow connector, a second RSB gasket installed between the inflation component and the hollow connector, a hexagonal plug connected to the bottom end of the flute tube main body, and a first RSB gasket connected between the hexagonal plug and the flute tube main body.

[0005] Preferably, the hollow connectors are distributed at the front end and one side of the flute tube main body, and the hollow connectors are evenly distributed on the outer side wall of the flute tube main body.

[0006] Preferably, an inner side wall of the hollow connector is fixed with an internal thread, and a threaded connection is formed between the inflatable component and the hollow connector.

[0007] Preferably, an outer wall at the bottom end of the main body of the flute tube part is fixed with an external thread, and a threaded connection is formed between the main body of the flute tube part and the hexagonal plug.

[0008] Preferably, the size of the first RSB gasket is smaller than the outer size of the hexagonal plug, and the outer size of the second RSB gasket is smaller than the outer size of the inflatable component.

[0009] Preferably, a wire mesh filter is fixed inside the hexagonal plug, a first punching plate is installed at the top end of the wire mesh filter, and a second punching plate is installed at the bottom end of the wire mesh filter.

[0010] Preferably, the wire mesh filter is designed in a mesh shape, and the first perforated plate and the second perforated plate are symmetrically distributed about the central axis of the wire mesh filter.

[0011] Preferably, the first perforated plate and the second perforated plate are of the same size, and the first perforated plate, the wire mesh filter and the second perforated plate are distributed in the same vertical plane.

[0012] Compared with the prior art, the utility model has the following beneficial effects: the new type of pulverized coal lock bucket aeration flute device with replaceable aeration components not only improves the convenience of installation and maintenance, but also improves the connection buffering capacity of the pulverized coal lock bucket aeration flute device;

[0013] The hollow connectors are evenly distributed on the outer wall of the flute tube body, and two adjacent hollow connectors are staggered, and internal threads are provided on the inner wall of the hollow connectors, so that the inflatable component is used to complete the thread installation between the internal threads, and the second RSB gasket is used for cushioning protection during installation. Therefore, when the flute tube body is blocked, the flute tube body does not need to be completely replaced and repaired, but the inflatable component is rotated and disassembled instead, so that the overall repair is changed to partial repair, the inflatable component can be quickly replaced, the maintenance time is shortened, the maintenance difficulty is reduced, and the convenience of installation and maintenance is improved;

[0014] The connection and installation between the main body of the flute tube is completed by using a hexagonal plug, and the first RSB gasket is used for cushioning protection during installation. The first punching plate, the wire mesh filter, and the second punching plate are distributed in sequence from top to bottom inside the hexagonal plug, which plays a certain connection buffering capacity during the installation process and also improves the protective filtering capacity. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0016] Figure 2 It is a schematic diagram of the three-dimensional structure of the hexagonal plug of the utility model.

[0017] In the figure: 1. the main body of the flute tube; 2. the first RSB gasket; 3. the hexagonal plug; 4. the inflation component; 5. the second RSB gasket; 6. the first punching plate; 7. the wire mesh filter; 8. the second punching plate. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-2 The utility model provides an embodiment: a new type of pulverized coal lock bucket inflation flute tube device with a replaceable inflation component, comprising a flute tube main body 1, a hollow connector installed on the outer wall of the flute tube main body 1, an inflation component 4 is connected to the inside of the hollow connector, a second RSB gasket 5 is installed between the inflation component 4 and the hollow connector, a hexagonal plug 3 is connected to the bottom end of the flute tube main body 1, and a first RSB gasket 2 is connected between the hexagonal plug 3 and the flute tube main body 1.

[0020] The hollow connectors are distributed at the front end and one side of the flute tube body 1 , and are evenly distributed on the outer side wall of the flute tube body 1 .

[0021] An inner wall of the hollow connector is fixed with an internal thread, and a threaded connection is formed between the inflation component 4 and the hollow connector.

[0022] An outer wall at the bottom end of the flute tube body 1 is fixed with an external thread, and a threaded connection is formed between the flute tube body 1 and the hexagonal plug 3 .

[0023] The size of the first RSB gasket 2 is smaller than the outer size of the hexagonal plug 3 , and the outer size of the second RSB gasket 5 is smaller than the outer size of the inflation component 4 .

[0024] A wire mesh filter 7 is fixed inside the hexagonal plug 3 , a first punching plate 6 is installed on the top end of the wire mesh filter 7 , and a second punching plate 8 is installed on the bottom end of the wire mesh filter 7 .

[0025] The wire mesh filter 7 is designed in a mesh shape, and the first punching plate 6 and the second punching plate 8 are symmetrically distributed about the central axis of the wire mesh filter 7 .

[0026] The first perforated plate 6 and the second perforated plate 8 have the same size, and the first perforated plate 6, the wire mesh filter 7 and the second perforated plate 8 are distributed in the same vertical plane;

[0027] Furthermore, a threaded connection is formed between the hexagonal plug 3 and the bottom end of the flute tube body 1, thereby also providing convenience for connection and installation.

[0028] Working principle: First, during operation, the hexagonal plug 3 is used to complete the connection and installation with the flute tube body 1, and the first RSB gasket 2 is used for cushioning protection during installation. The hollow connectors are evenly distributed on the outer wall of the flute tube body 1, and two adjacent hollow connectors are staggered, and internal threads are opened on the inner walls of the hollow connectors. The inflatable component 4 is used to complete the threaded installation with the internal threads, and the second RSB gasket 5 is used for cushioning protection during installation. Therefore, when the flute tube body 1 is blocked, the inflatable component 4 is rotated and disassembled, thereby changing the overall repair to a local repair. After the inflatable component 4 is installed and replaced, the same method is used to complete the connection and installation of the inflatable component 4.

[0029] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

Claims

1. A novel pulverized coal lock bucket aeration flute device with replaceable aeration components, comprising a flute tube body (1), characterized in that: The outer wall of the flute tube body (1) is provided with a hollow connector, the interior of the hollow connector is connected with an air filling component (4), a second RSB gasket (5) is provided between the air filling component (4) and the hollow connector, the bottom end of the flute tube body (1) is connected with a hexagonal plug (3), and a first RSB gasket (2) is connected between the hexagonal plug (3) and the flute tube body (1).

2. According to claim 1, a new type of pulverized coal lock bucket inflation flute device with replaceable inflation components is characterized by: The hollow connectors are distributed at the front end and one side of the flute tube body (1), and the hollow connectors are evenly distributed on the outer side wall of the flute tube body (1).

3. According to claim 1, a new type of pulverized coal lock bucket aeration flute device with replaceable aeration components is characterized by: An internal thread is fixed to the inner side wall of the hollow connector, and a threaded connection is formed between the inflation component (4) and the hollow connector.

4. According to claim 1, a new type of pulverized coal lock bucket aeration flute device with replaceable aeration components is characterized by: An external thread is fixed to the outer wall of the bottom end of the flute tube body (1), and a threaded connection is formed between the flute tube body (1) and the hexagonal plug (3).

5. According to claim 1, a new type of pulverized coal lock bucket aeration flute device with replaceable aeration components is characterized by: The size of the first RSB gasket (2) is smaller than the external size of the hexagonal plug (3), and the external size of the second RSB gasket (5) is smaller than the external size of the inflation component (4).

6. The novel pulverized coal lock hopper aeration flute device with replaceable aeration components according to claim 1 is characterized in that: A wire mesh filter (7) is fixed inside the hexagonal plug (3), a first punching plate (6) is installed at the top end of the wire mesh filter (7), and a second punching plate (8) is installed at the bottom end of the wire mesh filter (7).

7. The novel pulverized coal lock bucket aeration flute device with replaceable aeration components according to claim 6 is characterized in that: The wire mesh filter (7) is of mesh design, and the first perforated plate (6) and the second perforated plate (8) are symmetrically distributed about the central axis of the wire mesh filter (7).

8. The novel pulverized coal lock hopper aeration flute device with replaceable aeration components according to claim 6 is characterized by: The first perforated plate (6) and the second perforated plate (8) have the same size, and the first perforated plate (6), the wire mesh filter (7) and the second perforated plate (8) are distributed in the same vertical plane.