Lifting device for strip steel inspection system and strip steel inspection system

By designing a lifting device for strip steel inspection system, the strip steel is arched by driving the support roller, the problem of insufficient inspection length in the prior art is solved, and a comprehensive inspection of the upper and lower surfaces of strip steel is realized, and the quality inspection is improved. efficiency.

CN222447709UActive Publication Date: 2025-02-11PANGANG GRP XICHANG STEEL & VANADIUM CO LTD
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Patent Information

Application Number
CN202420315485.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-20
Publication Date
2025-02-11
Estimated Expiration
2034-02-20

AI Technical Summary

Technical Problem

The prior art cannot conduct quality inspections on the upper and lower surfaces of strip steel of sufficient length, and the inspection length is limited, making it difficult to fully detect defects in the strip steel surface.

Method used

A lifting device for strip inspection systems is designed to slide upwards by driving the support rollers to form an arch, thereby achieving sufficient strip inspection length on a limited inspection platform.

Benefits of technology

A comprehensive inspection of the upper and lower surfaces of strip steel has been achieved, reducing or avoiding missed inspection accidents, and improving the efficiency of quality inspection.

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Abstract

The utility model relates to the technical field of strip steel production, and particularly discloses a lifting device for a strip steel inspection system and the strip steel inspection system. The two supports are arranged on the base and provided with guide rails extending in the vertical direction. The supporting roller extends in the transverse direction and is used for supporting strip steel, and the two ends of the supporting roller are provided with two sliding blocks which are connected to the two guide rails in a sliding mode respectively; the driving mechanism is arranged to drive the supporting rollers to slide upwards so as to lift the strip steel to enable the strip steel to form an arch shape. According to the utility model, upper and lower surfaces of strip steel with enough length can be inspected, so that comprehensive inspection of the strip steel is ensured, and missed inspection accidents are reduced or avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of strip steel production, in particular to a lifting device for a strip steel inspection system and a strip steel inspection system. Background Art

[0002] The inspection station is a key equipment for cold rolling. It is mainly used to horizontally tension the steel strip after unwinding it, and then grind it with a grindstone to facilitate manual inspection of the surface of the steel strip for defects. In some solutions of the prior art, the steel strip unwinding by the uncoiler is conveyed along the surface of the inspection platform and spread out for grinding inspection. However, in this solution, since the lower surface of the steel strip is in contact with the inspection platform, only the upper surface of the steel strip can be grinded and inspected. In addition, due to the length limitation of the inspection platform, the length of the steel strip that can be inspected is insufficient, which easily leads to the problem that surface defects cannot be fully discovered.

[0003] Patent CN210907462U discloses an off-line strip steel inspection device. During use, the steel coil is first placed in the uncoiler, and the upper pressure roller presses the steel coil from the top of the uncoiler to prevent the steel coil from loosening naturally. Then, the strip head of the steel strip on the steel coil is extended to a certain length to press and fix the strip head to the clamp provided at the lower side of the uncoiler. The uncoiler is started to transport the steel strip on the steel coil outward to unfold the steel strip. Since the strip head is clamped and fixed by the clamp provided at the lower side of the uncoiler, and the top of the steel coil is pressed by the upper pressure roller, the steel strip unfolded from the uncoiler will form a U-shaped structure, and the U-shaped strip will be laid flat on the inspection platform provided at the bottom of the uncoiler to inspect the steel strip. Although this solution can inspect the upper and lower surfaces of the strip, the inspection length is limited. Only the upper half of the U-shaped structure can be inspected, and the lower half of the U-shaped structure is still in contact with the inspection platform, making it difficult to inspect its lower surface. In addition, although this solution can increase the inspection length of the strip to 10 meters, the inspection length is still not enough. In some cases, the inspection length of the strip is required to be no less than 15 meters.

[0004] Based on this, the existing technology still needs to be improved. Utility Model Content

[0005] The main purpose of the utility model is to provide a lifting device for a strip steel inspection system and a strip steel inspection system, so as to solve the problem that the prior art cannot perform quality inspection on the upper and lower surfaces of a strip steel of sufficient length.

[0006] According to one aspect of the utility model, a lifting device for a strip steel inspection system is provided, comprising:

[0007] Base;

[0008] Two brackets are arranged on the base and have guide rails extending in the vertical direction;

[0009] A support roller, the support roller extends in the transverse direction and is used to support the strip steel, and two ends of the support roller are provided with two sliders respectively slidably connected to two guide rails;

[0010] The driving mechanism is configured to drive the supporting roller to slide upward to lift the strip to form an arch.

[0011] According to an embodiment of the utility model, the driving mechanism includes two first hydraulic cylinders, and the piston rods of the two first hydraulic cylinders are respectively connected to the two sliding blocks.

[0012] According to one embodiment of the utility model, the lifting device for the strip steel inspection system also includes a movable beam extending laterally and located above the support roller, and the two ends of the movable beam are respectively slidably connected to the two guide rails; the device also includes two second hydraulic cylinders arranged on the base, and the piston rods of the two second hydraulic cylinders are respectively connected to the two ends of the movable beam to drive the movable beam to slide; the first hydraulic cylinder is arranged on the movable beam.

[0013] According to one embodiment of the utility model, the lifting device for the strip steel inspection system also includes a support seat arranged on the base and supporting the second hydraulic cylinder, the support seat includes a vertical extension member, a transverse extension member arranged on the vertical extension member, and a longitudinal extension member arranged on the transverse extension member.

[0014] According to an embodiment of the utility model, the height of the support base is adjustable.

[0015] According to an embodiment of the utility model, each bracket includes two parallel columns, and guide rails are arranged on the surfaces of the two columns facing each other. Both sides of the slider and both sides of the end of the movable beam are respectively slidably connected to the guide rails of the two columns.

[0016] According to an embodiment of the utility model, the lifting device for the strip steel inspection system further includes a crossbeam connecting the upper parts of the two brackets.

[0017] According to one embodiment of the utility model, the lifting device for the strip inspection system also includes an introduction plate located on the upstream side of the support roller in the running direction of the strip, the introduction plate is connected between the lower parts of the two brackets and is arranged horizontally, and when the support roller is in the lowest position, the upper surface of the introduction plate is higher than the highest point of the support roller.

[0018] According to one embodiment of the utility model, the lifting device for the strip inspection system also includes an export plate located on the downstream side of the support roller in the running direction of the strip, the export plate is connected between the lower parts of the two brackets and tilts downward from the downstream end to the upstream end, and the upper surface of the export plate at the highest end is flush with the upper surface of the import plate.

[0019] According to another aspect of the utility model, a strip steel inspection system is provided, comprising:

[0020] Check the platform;

[0021] an uncoiler, which is set to unwind the strip;

[0022] A guide roller, arranged to guide the strip to be conveyed along the surface of the inspection platform;

[0023] A lifting device as described above;

[0024] Two clamps are respectively arranged at the upstream side and the downstream side of the lifting device and are used to clamp the strip to make it tensioned.

[0025] In the technical solution of the utility model, the support roller is driven to slide upward to lift the strip to form an arch, so that a strip area that is separated from the inspection platform can be formed on the upstream and downstream sides of the support roller, which is convenient for upper and lower surface inspection of the strip area, and a sufficient strip inspection length can be achieved on a limited inspection platform by setting the lifting height, thereby ensuring a comprehensive inspection of the strip and reducing or avoiding missed inspection accidents. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings required for use in the embodiment will be briefly introduced below. Obviously, the drawings described below are only some implementation cases of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0027] Figure 1 A perspective view showing a lifting device for a strip steel inspection system according to an embodiment of the utility model;

[0028] Figure 2 A schematic diagram showing a perspective of a lifting device for a strip steel inspection system according to an embodiment of the utility model;

[0029] Figure 3 A schematic diagram showing another perspective of a lifting device for a strip steel inspection system according to an embodiment of the utility model;

[0030] Figure 4 A schematic diagram showing another perspective of a lifting device for a strip steel inspection system according to an embodiment of the utility model;

[0031] Figure 5 A schematic diagram showing another perspective of a lifting device for a strip steel inspection system according to an embodiment of the utility model;

[0032] Figure 6 A schematic diagram of a steel strip inspection system according to an embodiment of the utility model is shown.

[0033] Description of reference numerals:

[0034] 1. Strip steel; 10. Base; 12. Support seat; 14. Vertical extension member; 16. Horizontal extension member; 18. Longitudinal extension member; 20. Bracket; 22. Guide rail; 24. Column; 26. Crossbeam; 30. Support roller; 32. Slider; 40. First hydraulic cylinder; 42. Second hydraulic cylinder; 50. Movable beam; 60. Lead-in plate; 62. Lead-out plate; 100. Lifting device; 200. Strip steel inspection system; 210. Inspection platform; 220. Uncoiler; 230. Guide roller; 240. Clamp. DETAILED DESCRIPTION

[0035] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the embodiments of the present invention are further described in detail below in combination with specific embodiments and with reference to the accompanying drawings.

[0036] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0037] refer to Figures 1 to 6 The utility model proposes a lifting device 100 for a strip steel inspection system 200, comprising: a base 10; two brackets 20, which are arranged on the base 10 and have guide rails 22 extending vertically; a support roller 30, which extends horizontally and is used to support the strip steel 1, and the two ends of the support roller 30 have two sliders 32 respectively slidably connected to the two guide rails 22; a driving mechanism, which is configured to drive the support roller 30 to slide upward to lift the strip steel 1 to form an arch.

[0038] In the embodiment of the utility model, the two ends of the support roller 30 are respectively connected to the guide rails 22 of the two brackets 20 by sliding blocks 32, and the support roller 30 is driven by the driving mechanism to slide upward to lift the strip steel 1 to form an arch, so that a strip steel area separated from the inspection platform can be formed on the upstream and downstream sides of the support roller 30, which is convenient for the upper and lower surface inspection of the strip steel area, and the lifting height can be set to achieve a sufficient strip steel inspection length on a limited inspection platform (the higher the lifting height, the longer the strip steel inspection length that can be achieved), thereby ensuring a comprehensive inspection of the strip steel and reducing or avoiding missed inspection accidents. When in use, the support roller 30 can be driven to the lowest position first, at which time the transmitted strip steel 1 passes over the support roller 30 from above the support roller 30, and the support roller 30 is located below the strip steel 1, and then the support roller 30 is driven to rise to a high position, so that the support roller 30 lifts the strip steel 1 to form an arch.

[0039] In some embodiments, the driving mechanism includes two first hydraulic cylinders 40, and the piston rods of the two first hydraulic cylinders 40 are respectively connected to the two sliders 32. The sliders 32 are driven by the telescopic movement of the piston rods to drive the support rollers 30 to move up and down. Of course, in other embodiments, the driving can also be achieved by other driving mechanisms such as a screw nut matching mechanism, a gear rack matching mechanism, etc.

[0040] In some embodiments, the lifting device 100 further includes a movable beam 50 extending in the transverse direction and located above the support roller 30, and the two ends of the movable beam 50 are respectively slidably connected to the two guide rails 22; the lifting device 100 further includes two second hydraulic cylinders 42 disposed on the base 10, and the piston rods of the two second hydraulic cylinders 42 are respectively connected to the two ends of the movable beam 50 to drive the movable beam 50 to slide; the first hydraulic cylinder 40 is disposed on the movable beam 50. In this way, dual drive can be achieved via the first hydraulic cylinder 40 and the second hydraulic cylinder 42, which is conducive to increasing the driving stroke and improving reliability.

[0041] In some embodiments, the lifting device 100 further includes a support base 12 disposed on the base 10 and supporting the second hydraulic cylinder 42, the support base 12 including a vertical extension member 14, a transverse extension member 16 disposed on the vertical extension member 14, and a longitudinal extension member 18 disposed on the transverse extension member 16. By providing the vertical extension members 14, the transverse extension members 16, and the longitudinal extension members 18 staggered in three directions, the strength and stability of the support base 12 are improved.

[0042] In some embodiments, the height of the support base 12 is adjustable, and the lifting height of the support roller 30 can be increased by raising the support base 12 .

[0043] In some embodiments, each bracket 20 includes two parallel columns 24, and the surfaces of the two columns 24 facing each other are provided with guide rails 22, and both sides of the slider 32 and both sides of the end of the movable beam 50 are respectively slidably connected to the guide rails 22 of the two columns 24. Thus, the stability of the sliding process can be improved, and the slider 32 and the end of the movable beam 50 can be protected to a certain extent by being arranged between the two columns 24, and it is also conducive to achieving a compact structure.

[0044] In some embodiments, the lifting device 100 further includes a crossbeam 26 connecting the upper parts of the two brackets 20 to firmly connect the two brackets 20. The crossbeam 26 is arranged at the upper part to avoid interference with the conveying of the strip steel. The number of the crossbeam 26 can be one or more.

[0045] In some embodiments, the lifting device 100 further includes an introduction plate 60 located at the upstream side of the support roller 30 in the running direction of the strip, the introduction plate 60 is connected between the lower parts of the two brackets 20 and is arranged horizontally, and when the support roller 30 is at the lowest position, the upper surface of the introduction plate 60 is higher than the highest point of the support roller 30. The introduction plate 60 is used to guide the strip 1 to be horizontally transferred to pass over the support roller 30.

[0046] In some embodiments, the lifting device 100 further includes an export plate 62 located on the downstream side of the support roller 30 in the running direction of the steel strip. The export plate 62 is connected between the lower parts of the two brackets 20 and tilted downward from the downstream end to the upstream end. The upper surface of the export plate 62 at the highest end is flush with the upper surface of the import plate 60. The upstream end of the export plate 62 tilts downward to be lower than the highest point of the support roller 30 to avoid obstruction to the transmission of the steel strip 1. The highest end of the export plate 62 is flush with the import plate 60, further guiding the steel strip 1 to be transmitted downstream. The import plate 60 and the export plate 62 are arranged at intervals. When the support roller 30 moves to the lowest position, it is located in the space between the import plate 60 and the export plate 62.

[0047] refer to Figure 6 The utility model also proposes a strip steel inspection system 200, comprising: an inspection platform 210; an unwinder 220, configured to unwind the strip steel 1; a guide roller 230, configured to guide the strip steel 1 to be transmitted along the surface of the inspection platform 210; the lifting device 100 as described above; and two clamps 240, respectively disposed at the upstream and downstream sides of the lifting device 100 and used to clamp the strip steel 1 to make it tight. The inspector can grind and inspect the upper and lower surfaces of the strip steel area between the support roller 30 and the two clamps 240.

[0048] The lifting device of the utility model can be used for the surface quality inspection of the steel strip of the off-line steel coil of the acid rolling combined unit rolling mill. The characteristics of the device are: small footprint, convenient for operators to grind the surface of the steel strip without dead angles, simple design, and strong operability. After the device is put into use, it will establish sufficient tension for the steel strip to facilitate operators to grind without dead angles, and it is easier to find defects in the steel strip. Since the debris on the surface of the inspection platform interferes with the identification of surface defects of the steel strip, this device allows the steel strip to be suspended from the inspection platform, which is more conducive to the discovery and identification of surface defects of the steel strip.

[0049] The utility model can achieve the following effects:

[0050] (1) The lifting device has a simple structure, low investment cost, obvious effect, and can meet the requirements of strip surface quality inspection;

[0051] (2) The lifting device has fewer installation equipment and the operation method is simple and quick;

[0052] (3) After the lifting device lifts the strip, the upper and lower surfaces can be inspected simultaneously, thus improving the efficiency of quality inspection;

[0053] (4) The lifting device has been actually used in the production process, and the quality inspection is reliable without any missed inspection accidents.

[0054] Those skilled in the art should understand that the discussion of any of the above embodiments is only exemplary and is not intended to imply that the scope of the disclosure of the embodiments of the present invention (including the claims) is limited to these examples; under the concept of the embodiments of the present invention, the technical features in the above embodiments or different embodiments can also be combined, and there are many other changes in different aspects of the above embodiments of the present invention, which are not provided in detail for the sake of simplicity. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the embodiments of the present invention should be included in the protection scope of the embodiments of the present invention.

Claims

1. A lifting device (100) for a strip steel inspection system (200), characterized in that: include: Base (10); Two brackets (20) are arranged on the base (10) and have guide rails (22) extending vertically; A support roller (30), the support roller (30) extending in a transverse direction and used for supporting the steel strip (1), the two ends of the support roller (30) having two sliders (32) respectively slidably connected to the two guide rails (22); The driving mechanism is configured to drive the supporting roller (30) to slide upwards to lift the steel strip (1) to form an arch.

2. The device (100) according to claim 1, characterized in that The driving mechanism comprises two first hydraulic cylinders (40), and the piston rods of the two first hydraulic cylinders (40) are respectively connected to the two sliding blocks (32).

3. The device (100) according to claim 2, characterized in that The device (100) further comprises a movable beam (50) extending in the transverse direction and located above the support roller (30), the two ends of the movable beam (50) being respectively slidably connected to the two guide rails (22); the device (100) further comprises two second hydraulic cylinders (42) arranged on the base (10), the piston rods of the two second hydraulic cylinders (42) being respectively connected to the two ends of the movable beam (50) to drive the movable beam (50) to slide; the first hydraulic cylinder (40) is arranged on the movable beam (50).

4. The device (100) according to claim 3, characterized in that It also includes a support seat (12) disposed on the base (10) and supporting the second hydraulic cylinder (42), the support seat (12) including a vertical extension member (14), a transverse extension member (16) disposed on the vertical extension member (14), and a longitudinal extension member (18) disposed on the transverse extension member (16).

5. The device (100) according to claim 4, characterized in that The support seat (12) is height-adjustable.

6. The device (100) according to claim 3, characterized in that Each of the brackets (20) comprises two parallel columns (24), the guide rails (22) being arranged on surfaces of the two columns (24) facing each other, and both sides of the slider (32) and both sides of the end of the movable beam (50) are respectively slidably connected to the guide rails (22) of the two columns (24).

7. The device (100) according to claim 1, characterized in that It also includes a crossbeam (26) connecting the upper parts of the two brackets (20).

8. The device (100) according to claim 1, characterized in that It also includes an introduction plate (60) located on the upstream side of the support roller (30) in the running direction of the strip, the introduction plate (60) is connected between the lower parts of the two brackets (20) and is horizontally arranged, and when the support roller (30) is in the lowest position, the upper surface of the introduction plate (60) is higher than the highest point of the support roller (30).

9. The device (100) according to claim 8, characterized in that It also includes an export plate (62) located on the downstream side of the support roller (30) in the running direction of the strip, the export plate (62) is connected between the lower parts of the two brackets (20) and is inclined downward from the downstream end to the upstream end, and the upper surface of the highest end of the export plate (62) is flush with the upper surface of the import plate (60).

10. A strip steel inspection system (200), characterized in that: include: Inspection platform (210); An uncoiler (220) is configured to unwind the steel strip (1); A guide roller (230) is arranged to guide the steel strip (1) to be transported along the surface of the inspection platform (210); The lifting device (100) according to any one of claims 1 to 9; Two clamps (240) are respectively arranged on the upstream side and the downstream side of the lifting device (100) and are used to clamp the steel strip (1) to tension it.

Citation Information

Patent Citations

  • Offline strip steel inspection device

    CN210907462U