Ceramic softening device for ceramic production

By designing a rotatable turntable and uniform spraying spraying system, the problem of uneven spraying on the ceramic surface is solved, and uniform softening and softening efficiency of the ceramic surface is achieved.

CN222472898UActive Publication Date: 2025-02-14JIYUAN ALPHA CERAMIC MATERIAL CO LTD
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Patent Information

Application Number
CN202421190357.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-02-14
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

During the use of the existing ceramic softening device for ceramic production, the ceramic surface is sprayed unevenly, and it is necessary to manually adjust the spray position, resulting in low softening efficiency.

Method used

A ceramic softening device for ceramic production is designed, including a rotatable turntable and a uniform spraying nozzle system. The turntable is driven by a driving motor driving gear, and water is evenly sprayed on the ceramic surface through the spray head.

Benefits of technology

The uniform softening of the ceramic surface is achieved, the need for manual adjustment is reduced, and the efficiency of ceramic softening is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a ceramic softening device for ceramic production, which comprises a bottom frame, a driving motor is mounted at the side end of the bottom frame, a driving gear is mounted at the output end of the driving motor, the top of the bottom frame is rotatably connected with a turntable, a driven gear is mounted at the bottom end of the turntable, and the driving gear is meshed with the driven gear. A mounting seat is arranged in the middle of the top of the turntable. By installing the placing disc on the rotatable rotating disc, ceramics can be placed on the placing disc, then the driving motor is started, the driving motor drives the driving gear to rotate, the driven gear can drive the rotating disc to rotate at a constant speed, and the ceramics can rotate along the axis of the rotating disc under the action of the rotating disc; and through a spray pipe installed at the side end of the bottom frame, a spray head evenly sprays water to the rotating ceramic, so that it is guaranteed that the surface of the ceramic can be evenly softened, manual water spraying is not needed, and the softening efficiency of the ceramic is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic production, in particular to a ceramic softening device for ceramic production. Background Art

[0002] Vessels fired with porcelain clay are called porcelain, and ceramics are a general term for pottery, stoneware and porcelain. Any object made from two different types of clay, pottery clay and porcelain clay, through a process of batching, molding, drying and firing can be called ceramic. Among the multiple steps in the production process of ceramics, one of the steps is molding. During the molding process, the ceramic materials need to be softened all the time. The existing ceramic softening devices for ceramic production can basically meet daily use needs, but there are still some shortcomings that need to be improved.

[0003] Most of the softening devices widely used on the market use simple nozzles to spray water on the ceramic surface to soften the ceramic surface locally. However, in actual use, the spray position of the ceramic needs to be manually adjusted, which can easily lead to uneven spraying on the ceramic surface. It takes a lot of time to adjust and the softening efficiency is low. For this reason, we propose a ceramic softening device for ceramic production to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a ceramic softening device for ceramic production to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a ceramic softening device for ceramic production, comprising a base frame, a driving motor is installed on the side end of the base frame, a driving gear is installed on the output end of the driving motor, a turntable is rotatably connected to the top of the base frame, a driven gear is installed on the bottom end of the turntable, the driving gear and the driven gear are meshed with each other, a mounting seat is provided in the middle of the top end of the turntable, a placing plate is placed on the mounting seat, a nozzle is provided on the left side of the base frame, a nozzle is installed on the nozzle, a water pump is installed on the top end of the nozzle, a liquid storage cylinder is provided on the side end of the nozzle, and a movable limit assembly is provided inside the mounting seat.

[0006] As a further preferred embodiment of the present technical solution, the movable limiting assembly includes a placement slot, a placement block, a limiting hole, a movable inner cavity, a movable plate, a limiting rod, a connecting rod, a handle and a reset spring. A placement slot is provided in the middle of the mounting seat, a placement block is fixed to the bottom end of the placement plate, two groups of limiting holes are provided on the placement block, and the placement block can be inserted into the placement slot on the mounting seat, a movable inner cavity is provided inside the mounting seat, a movable plate is provided in the movable inner cavity, two groups of limiting rods are fixed to one end of the movable plate facing the placement slot, and one end of the movable plate away from the placement slot is connected to the handle via two groups of connecting rods, reset springs are wound around the outside of the two groups of connecting rods, and the ends of the two groups of limiting rods can be inserted into the two groups of limiting holes on the placement block.

[0007] As a further preferred embodiment of the present technical solution, the input ends of the driving motor and the water pump are electrically connected to an external controller through wires.

[0008] As a further preferred embodiment of the present technical solution, the spray pipe is connected to the interior of the liquid storage cylinder through a hose.

[0009] As a further preferred embodiment of the present technical solution, the outer wall of the handle is provided with anti-slip textures.

[0010] As a further preferred embodiment of the present technical solution, two ends of the return spring are respectively connected to the outer wall of the movable plate and the inner wall of the movable inner cavity, and the movable plate is elastically connected to the inner wall of the movable inner cavity through two groups of return springs.

[0011] As a further preferred embodiment of the present technical solution, the outer wall of the movable plate is fully fitted with the inner wall of the movable inner cavity, and the movable plate is slidably connected to the movable inner cavity.

[0012] The utility model provides a ceramic softening device for ceramic production, which has the following beneficial effects:

[0013] 1. The utility model can place ceramics on the placing plate by installing the placing plate on a rotatable turntable, and then start the driving motor to drive the driving gear to rotate, so that the driven gear can drive the turntable to rotate at a uniform speed, so that the ceramics can rotate along the axis of the turntable under the action of the turntable, and then through the nozzle installed on the side end of the base frame, the nozzle sprays water evenly on the rotating ceramics, thereby ensuring that the surface of the ceramics can be softened evenly, without the need for manual water spraying, thereby effectively improving the softening efficiency of the ceramics.

[0014] 2. The utility model installs a movable active plate in the mounting seat, and allows the two groups of limit rods on the movable plate to be quickly inserted into or leave the two groups of limit holes on the placement block, so that the two groups of limit rods can quickly form or release the movable limit effect on the two groups of placement blocks, and the placement plate can be quickly disassembled or installed, and the placement plate can drive the ceramics thereon to be moved, thereby improving the convenience of the device when used. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the utility model when viewed from above;

[0017] Figure 3 It is a partial cross-sectional structural schematic diagram of the utility model;

[0018] Figure 4 It is a partial structural schematic diagram of the placement plate of the utility model;

[0019] Figure 5 For the utility model Figure 3 A is an enlarged structural diagram of FIG.

[0020] In the figure: 1. chassis; 2. driving motor; 3. driving gear; 4. driven gear; 5. turntable; 6. mounting seat; 7. placement plate; 8. nozzle; 9. nozzle; 10. water pump; 11. liquid storage cylinder; 12. placement slot; 13. placement block; 14. limiting hole; 15. movable inner cavity; 16. movable plate; 17. limiting plug rod; 18. connecting rod; 19. handle; 20. reset spring. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0022] The utility model provides a technical solution: Figures 1 to 5 As shown, in this embodiment, a ceramic softening device for ceramic production includes a base frame 1, a driving motor 2 is installed on the side end of the base frame 1, a driving gear 3 is installed on the output end of the driving motor 2, a turntable 5 is rotatably connected to the top of the base frame 1, a driven gear 4 is installed at the bottom end of the turntable 5, the driving gear 3 and the driven gear 4 are meshed with each other, a mounting seat 6 is arranged in the middle of the top end of the turntable 5, a placing plate 7 is placed on the mounting seat 6, a nozzle 8 is arranged on the left side of the base frame 1, a nozzle 9 is installed on the nozzle 8, a water pump 10 is installed on the top of the nozzle 8, a liquid storage cylinder 11 is arranged on the side end of the nozzle 8, and a movable limit assembly is arranged inside the mounting seat 6.

[0023] By installing the placement plate 7 on the rotatable turntable 5, the ceramics can be placed on the placement plate 7, and then the driving motor 2 is started, so that the driving motor 2 drives the driving gear 3 to rotate, and the driven gear 4 can drive the turntable 5 to rotate at a uniform speed, so that the ceramics can rotate along the axis of the turntable 5 under the action of the turntable 5, and then the water pump 10 is started through the nozzle 8 installed on the side end of the base frame 1, so that the nozzle 9 sprays water evenly on the rotating ceramics, thereby ensuring that the surface of the ceramics can be softened evenly without manual water spraying, thereby effectively improving the softening efficiency of the ceramics.

[0024] In other embodiments, the movable limiting assembly includes a placement slot 12, a placement block 13, a limiting hole 14, a movable inner cavity 15, a movable plate 16, a limiting plug rod 17, a connecting rod 18, a handle 19 and a reset spring 20. A placement slot 12 is provided in the middle of the mounting seat 6, a placement block 13 is fixed to the bottom end of the placement plate 7, two groups of limiting holes 14 are provided on the placement block 13, and the placement block 13 can be inserted into the placement slot 12 on the mounting seat 6, a movable inner cavity 15 is provided inside the mounting seat 6, a movable plate 16 is provided in the movable inner cavity 15, two groups of limiting plug rods 17 are fixed to one end of the movable plate 16 facing the placement slot 12, and one end of the movable plate 16 away from the placement slot 12 is connected to the handle 19 through two groups of connecting rods 18, the two groups of connecting rods 18 are both wound with reset springs 20, and the ends of the two groups of limiting plug rods 17 can be inserted into the two groups of limiting holes 14 on the placement block 13;

[0025] When the placement tray 7 needs to be disassembled, the handle 19 can be pulled outward to allow the movable plate 16 to drive the two sets of limiting rods 17 to move forward along the movable inner cavity 15, and the movable plate 16 can squeeze the two sets of return springs 20. When the two sets of limiting rods 17 completely leave the two sets of limiting holes 14 on the placement block 13, the two sets of limiting rods 17 can release the limiting effect on the placement block 13, and then the placement tray 7 can be lifted upward to allow the placement tray 7 to drive the placement block 13 to leave the placement groove 12 on the mounting seat 6, thereby allowing the placement tray 7 to drive the ceramic to be transported.

[0026] In other embodiments, the input ends of the driving motor 2 and the water pump 10 are both electrically connected to an external controller through wires;

[0027] Through this design, the external controller can control the start and stop of the drive motor 2 and the water pump 10 in real time, ensuring that the drive motor 2 and the water pump 10 can be used normally.

[0028] In other embodiments, the nozzle 8 is connected to the interior of the liquid storage cylinder 11 through a hose;

[0029] Through this design, the liquid storage cylinder 11 can supply water to the nozzle 8, ensuring that the nozzle 9 sprays water outward.

[0030] In other embodiments, the outer wall of the handle 19 is provided with anti-slip textures;

[0031] This design can effectively increase the friction between the handle 19 and the hand, making it easier to pull the handle 19.

[0032] In other embodiments, the two ends of the return spring 20 are respectively connected to the outer wall of the movable plate 16 and the inner wall of the movable inner cavity 15, and the movable plate 16 is elastically connected to the inner wall of the movable inner cavity 15 through two sets of return springs 20;

[0033] Through this design, the two groups of return springs 20 can exert elastic force on the movable plate 16 toward the placement slot 12 , so that the movable plate 16 can drive the two groups of limit rods 17 to quickly insert into the placement slot 12 .

[0034] In other embodiments, the outer wall of the movable plate 16 is fully fitted with the inner wall of the movable inner cavity 15, and the movable plate 16 is slidably connected with the movable inner cavity 15;

[0035] This design allows the movable plate 16 to slide smoothly along the inside of the movable inner cavity 15, thereby preventing the movable plate 16 from shaking when moving.

[0036] The electrical components mentioned in this article are all connected to an external main controller and industrial power supply, and the main controller can be a conventional known device for control such as a computer.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A ceramic softening device for ceramic production, comprising a base frame (1), characterized in that: A driving motor (2) is installed at the side end of the base frame (1), and a driving gear (3) is installed at the output end of the driving motor (2). A turntable (5) is rotatably connected to the top of the base frame (1), and a driven gear (4) is installed at the bottom end of the turntable (5). The driving gear (3) and the driven gear (4) are meshed with each other. A mounting seat (6) is provided at the middle of the top end of the turntable (5), and a placement plate (7) is placed on the mounting seat (6). A nozzle (8) is provided on the left side of the base frame (1), and a nozzle (9) is installed on the nozzle (8). A water pump (10) is installed at the top end of the nozzle (8). A liquid storage cylinder (11) is provided at the side end of the nozzle (8), and a movable limit assembly is provided inside the mounting seat (6).

2. A ceramic softening device for ceramic production according to claim 1, characterized in that: The movable limiting assembly comprises a placement slot (12), a placement block (13), a limiting hole (14), a movable inner cavity (15), a movable plate (16), a limiting rod (17), a connecting rod (18), a handle (19) and a reset spring (20). A placement slot (12) is provided in the middle of the mounting seat (6), a placement block (13) is fixed at the bottom end of the placement plate (7), two groups of limiting holes (14) are provided on the placement block (13), and the placement block (13) can be inserted into the placement slot (12) on the mounting seat (6). A movable inner cavity (15) is provided inside the seat (6), and a movable plate (16) is provided inside the movable inner cavity (15). Two groups of limit rods (17) are fixed to one end of the movable plate (16) facing the placement groove (12). The end of the movable plate (16) away from the placement groove (12) is connected to the handle (19) through two groups of connecting rods (18). The outsides of the two groups of connecting rods (18) are both wound with return springs (20), and the ends of the two groups of limit rods (17) can be inserted into the two groups of limit holes (14) on the placement block (13).

3. A ceramic softening device for ceramic production according to claim 1, characterized in that: The input ends of the driving motor (2) and the water pump (10) are both electrically connected to an external controller via wires.

4. A ceramic softening device for ceramic production according to claim 1, characterized in that: The spray pipe (8) is connected to the interior of the liquid storage cylinder (11) through a hose.

5. A ceramic softening device for ceramic production according to claim 2, characterized in that: The outer wall of the handle (19) is provided with anti-slip patterns.

6. A ceramic softening device for ceramic production according to claim 2, characterized in that: The two ends of the return spring (20) are respectively connected to the outer wall of the movable plate (16) and the inner wall of the movable inner cavity (15); the movable plate (16) is elastically connected to the inner wall of the movable inner cavity (15) via two groups of return springs (20).

7. A ceramic softening device for ceramic production according to claim 2, characterized in that: The outer wall of the movable plate (16) is fully fitted with the inner wall of the movable inner cavity (15), and the movable plate (16) and the movable inner cavity (15) are slidably connected.