Efficient jaw crusher
By introducing a crushing system driven by drum screen and bevel gear in jaw crusher, the problems of degradation of finished product quality and production efficiency caused by unscreened semi-finished products in traditional equipment are solved, and efficient raw material pre-screening and crushing are achieved , improves the quality and production efficiency of finished products.
Patent Information
- Application Number
- CN202421206062.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-05-30
AI Technical Summary
During the crushing process of traditional jaw crushers, the semi-finished products are not screened, resulting in a decrease in the quality of the finished product and a decrease in production efficiency, and additional screening and cleaning processes are required.
A high-efficiency jaw crusher is designed, using a crushing system driven by a roller screen and a bevel gear. The particle size is pre-screened through the roller screen to ensure the quality of the finished product, and the efficient movement of the crushing plate is achieved through the crank rod system driven by an eccentric wheel. Improve crushing efficiency.
Pre-screening and efficient crushing of raw materials is realized, the quality and production efficiency of finished products are improved, and additional screening and cleaning processes are reduced.
Smart Images

Figure CN222518666U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of jaw crushers, in particular to a high-efficiency jaw crusher. Background Art
[0002] The mining industry is one of the main application areas of jaw crushers. During the mining process, the original ore needs to be separated from the vein and crushed into suitable particle sizes for subsequent mineral processing, purification and processing. Efficient crushing equipment can improve the efficiency and output of ore crushing, reduce production costs, and meet the needs of mining companies for high-quality ore.
[0003] Existing technologies include: using optimized jaw plate design and stable frame structure to improve the stability and durability of the whole machine, improving the material crushing efficiency through reasonable jaw plate motion trajectory and optimized motion parameters, using convenient and fast jaw plate gap adjustment device to adapt to materials with different particle size requirements, and using highly wear-resistant jaw plate materials to extend the service life of the equipment.
[0004] However, during the operation of traditional equipment, the raw materials are directly fed into the jaw crusher for crushing, and the semi-finished products are not screened, which causes the impurities of the semi-finished products to be easily mixed into the finished products, affecting the quality and specifications of the finished products. The finished products need to go through additional screening and cleaning processes to remove impurities, which increases the production process and time consumption and reduces production efficiency. Therefore, an efficient jaw crusher is proposed to solve the above problems. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a high-efficiency jaw crusher, which aims to improve the problem of reduced quality of finished products and reduced production efficiency caused by the failure to screen semi-finished products in the prior art.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a high-efficiency jaw crusher comprises a body one, the interior of the body one is rotatably connected with a drum screen, the interior left side of the body one is rotatably connected with a bevel gear, the interior left side of the body one is fixedly connected with a motor one, the lower of the bevel gear is fixedly connected to the driving end of the motor one, the left periphery of the drum screen is provided with a tooth groove, the bevel gear and the tooth groove are meshed with each other, the left side of the body one is fixedly connected with a feed port, the right side of the body one is fixedly connected with a discharge port, the lower part of the body one is fixedly connected with a bracket one, the lower side of the discharge port is provided with a body two, the upper part of the interior of the body two is rotatably connected with a crushing plate one, the body two The bottom of the machine body is fixedly connected with a plurality of evenly distributed brackets 2, a crushing plate 2 is slidably connected to the left side of the interior of the machine body 2, a motor 2 is fixedly connected to the middle part of the interior of the machine body 2, an eccentric wheel is rotatably connected to the middle part of the interior of the machine body 2, the rear end of the eccentric wheel is fixedly connected to the driving end of the motor 2, a crank rod is slidably connected to the interior of the machine body 2, the crank rod is rotatably connected to the outer periphery of the eccentric wheel, the lower end of the crank rod is rotatably connected to a connecting block, the left and right ends of the connecting block are rotatably connected to connecting rods, the lower right part of the crushing plate 1 and the right side of the interior of the machine body 2 are fixedly connected to a fixed block, the two connecting rods are rotatably connected to the inside of the two fixed blocks respectively, and a clamping assembly is provided on the left side of the machine body 2.
[0007] Furthermore, the clamping assembly includes a switch, which is rotatably connected to the middle part of the left side of the second machine body, and the right end of the switch is fixedly connected to a connecting rod, and the front and rear ends of the connecting rod are rotatably connected to pull rods, and the distal ends of the two pull rods are rotatably connected to sliding rods, and the two sliding rods are respectively slidably connected to the front and rear sides of the left inner side of the second machine body, and the middle parts of the two sliding rods are fixedly connected to limiting plates, and the outer circumferences of the two sliding rods are both provided with springs, and the front and rear ends of the two sliding rods are respectively slidably connected to the inside of the two wedge-shaped protrusions on the left side of the second crushing plate.
[0008] Furthermore, the drum screen is made of steel.
[0009] Furthermore, the left side of the second machine body is located directly below the discharge port.
[0010] Furthermore, the two springs are located on the inner sides of the two limiting plates.
[0011] Furthermore, a wedge-shaped protrusion is provided at the bottom of the second crushing plate.
[0012] Furthermore, both left and right sides of the left side of the second machine body are provided with limiting grooves, and the two sliding rods and the two limiting plates slide inside the limiting grooves respectively.
[0013] Furthermore, two card slots are provided on the left side of the second body, and the two slide bars slide inside the two card slots respectively.
[0014] The utility model has the following beneficial effects:
[0015] 1. In the utility model, the motor 1 is started, and the motor 1 drives the bevel gear to rotate, and the bevel gear drives the drum screen to rotate. When the raw materials are delivered into the drum screen, small particles will fall through the gap of the drum screen and then slide out from the lower part of the body 1. The raw materials with larger particles will pass through the drum screen and flow into the interior of the body 2. The motor 2 is started, and the motor 2 drives the eccentric wheel to rotate. The eccentric wheel will push the crank rod to slide reciprocatingly up and down, and the crank rod will pull the connecting block to slide reciprocatingly up and down, and the connecting block will pull the two connecting rods closer to or away from each other. Since the fixed block on the right is fixed inside the body 2, the displacement of the two connecting rods pulled by the connecting block will be completed by the connecting rod on the left. At this time, the connecting rod on the left will reciprocatingly push the crushing plate 1 to move. When the raw materials with larger particles fall between the crushing plate 1 and the crushing plate 2, they will be squeezed into finished products with smaller particles by the crushing plate 1, thereby realizing the functions of pre-screening of semi-finished raw materials and efficient crushing of semi-finished raw materials.
[0016] 2. In the utility model, when the switch is turned, the connecting rod will be driven to rotate, and the two pull rods will be driven by the two ends of the connecting rod to approach each other, the two pull rods will pull the two slide bars to slide close to each other, and the two limit plates will squeeze the two springs to contract. When the two slide bars are out of the two slots, the worker can take out the crushing plate 2 and replace it with a new crushing plate 2, align the two wedge-shaped protrusions on the rear side of the new crushing plate 2 with the installation position of the body 2 and push it in, then release the switch, and the spring rebounds to push the two limit plates and the two slide bars back to the inside of the slot of the new crushing plate 2, thereby realizing the function of quick removal and installation of the crushing plate 2. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A three-dimensional schematic diagram of a high-efficiency jaw crusher proposed by the utility model;
[0018] Figure 2 This is a structural schematic diagram of a drum screen of a high-efficiency jaw crusher proposed by the utility model;
[0019] Figure 3 This is a structural schematic diagram of an eccentric wheel of a high-efficiency jaw crusher proposed by the utility model;
[0020] Figure 4 This is a structural schematic diagram of a crank rod of a high-efficiency jaw crusher proposed by the utility model;
[0021] Figure 5 The utility model is a schematic structural diagram of a connecting rod of a high-efficiency jaw crusher.
[0022] Legend:
[0023] 1. Machine body 1; 2. Drum screen; 3. Limit plate; 4. Bevel gear; 5. Motor 1; 6. Bracket 1; 7. Feed inlet; 8. Discharge outlet; 9. Machine body 2; 10. Bracket 2; 11. Crushing plate 1; 12. Crushing plate 2; 13. Eccentric wheel; 14. Motor 2; 15. Crank rod; 16. Connecting block; 17. Connecting rod; 18. Fixed block; 19. Switch; 20. Connecting rod; 21. Pull rod; 22. Sliding rod; 23. Spring. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Reference Figure 1-Figure 4The utility model provides an embodiment: a high-efficiency jaw crusher, including a body 1, the body 1 is used to protect the internal structure from external interference, the body 1 is provided with a discharge trough at the bottom, and the qualified products screened by the drum screen 2 will be discharged from the trough, the body 1 is internally rotatably connected with a drum screen 2, the drum screen 2 is used for pre-screening semi-finished products and grinding the semi-finished products smooth, the drum screen 2 is made of steel, and the steel drum screen 2 can withstand long-term wear, the body 1 is internally rotatably connected with a bevel gear 4 on the left side, the bevel gear 4 is used to drive the drum screen 2 to rotate, the body 1 is internally fixedly connected with a motor 5 on the left side, the motor 5 is used to drive the bevel gear 4 to rotate, and the next fixed connection of the bevel gear 4 Connected to the driving end of the motor 5, the left periphery of the drum screen 2 is provided with a tooth groove, the bevel gear 4 and the tooth groove are meshed with each other, the tooth groove is used to form a bite area with the bevel gear 4, the left side of the body 1 is fixedly connected with a feed port 7, the feed port 7 is used to deliver the material to the inside of the body 1, the right side of the body 1 is fixedly connected with a discharge port 8, the discharge port 8 is used to output the semi-finished product to the inside of the body 2 9, the lower part of the body 1 is fixedly connected with a bracket 6, the bracket 6 is used to support the body 1, the lower side of the discharge port 8 is provided with the body 2 9, the left side of the body 2 9 is located directly below the discharge port 8, the body 2 9 is used to process the semi-finished product into a finished product, the upper part of the inner part of the body 2 9 is rotatably connected with a crushing plate 11, the crushing plate A 11 is used to cooperate with a crushing plate 12 to crush the semi-finished product. The bottom of the machine body 9 is fixedly connected with a plurality of evenly distributed brackets 10. The plurality of brackets 10 are used to support the machine body 9. A crushing plate 12 is slidably connected to the left side of the inside of the machine body 9. The crushing plate 12 is used to cooperate with the crushing plate 11 to crush the semi-finished product into qualified products. A motor 14 is fixedly connected to the middle part of the inside of the machine body 9. The motor 14 is used to drive the eccentric wheel 13 to rotate. The eccentric wheel 13 is rotatably connected to the middle part of the inside of the machine body 9. The eccentric wheel 13 is used to push the crank rod 15 to slide up and down. The rear end of the eccentric wheel 13 is fixedly connected to the driving end of the motor 14. The crank rod 15 is slidably connected to the inside of the machine body 9. The rod 15 is used to pull the connecting block 16 to move up and down. The crank rod 15 is rotatably connected to the outer periphery of the eccentric wheel 13. The lower end of the crank rod 15 is rotatably connected to the connecting block 16. The connecting block 16 is used to drive the connecting rod 17 on the left side to move. The left and right ends of the connecting block 16 are rotatably connected to the connecting rod 17. The two connecting rods 17 are used to connect two fixed blocks 18. The lower right side of the crushing plate 11 and the right side of the interior of the body 2 9 are fixedly connected with the fixed blocks 18. The two fixed blocks 18 are used to connect the body 2 9 and the crushing plate 11, so that the connecting block 16, the two connecting rods 17 and the two fixed blocks 18 form a lever. The two connecting rods 17 are respectively rotatably connected to the inside of the two fixed blocks 18. A clamping assembly is provided on the left side of the body 2 9.
[0026] Reference Figure 1 and Figure 5The clamping assembly includes a switch 19, which is used to drive a connecting rod 20 to rotate. The switch 19 is rotatably connected to the middle part of the left side of the machine body 9. The right end of the switch 19 is fixedly connected to a connecting rod 20. The connecting rod 20 is used to pull two pull rods 21 to move. The front and rear ends of the connecting rod 20 are rotatably connected to pull rods 21. The two pull rods 21 are used to pull two slide bars 22 to slide. The far ends of the two pull rods 21 are rotatably connected to slide bars 22. The two slide bars 22 are used to install the crushing plate 12. The two slide bars 22 are respectively slidably connected to the front and rear sides of the left side of the machine body 9. The middle parts of the two slide bars 22 are fixedly connected to the limit plates 3. The two limit plates 3 are used to limit the transition displacement of the two slide bars 22. The left and right sides of the left side of the machine body 9 are opened. A limit groove is provided, and the two limit grooves are used to provide internal structural sliding space. The two slide bars 22 and the two limit plates 3 slide in the limit grooves respectively. The outer periphery of the two slide bars 22 is sleeved with springs 23. The two springs 23 are used to rebound and push the two limit plates 3 and the two slide bars 22 back to their original positions. The two springs 23 are both on the inner sides of the two limit plates 3. The front and rear ends of the two slide bars 22 are respectively slidably connected to the inside of the two wedge-shaped protrusions on the left side of the crushing plate 12. The bottom of the crushing plate 12 has a wedge-shaped protrusion, and the two wedge-shaped protrusions can assist in the installation of the crushing plate 12. Two card slots are provided on the left side of the body 9. The two card slots are used to provide sliding space for the two slide bars 22, and the two slide bars 22 slide in the inside of the two card slots respectively.
[0027] Working principle: When using this equipment, feed the raw material into the feed port 7, start the motor 5, the motor 5 will drive the bevel gear 4 to rotate, the bevel gear 4 will drive the drum screen 2 to rotate, the raw material with small particles will fall through the gap of the drum screen 2 during the rolling of the drum screen 2, and then leak out through the discharge chute at the bottom of the body 1, the raw material with larger particles will be polished by the shear block inside the drum screen 2 to become smoother, and then the raw material with larger particles will slide out of the drum screen 2, pass through the discharge port 8 and fall into the inside of the body 2 9, then start Motor 2 14, motor 2 14 drives eccentric wheel 13 to rotate, eccentric wheel 13 will push crank rod 15 to slide up and down, crank rod 15 will pull connecting block 16 to slide up and down, when connecting block 16 slides upward, connecting block 16 will pull two connecting rods 17 close to each other, because the right fixed block 18 is fixed inside the body 2 9, so the displacement of the two connecting rods 17 pulled by connecting block 16 will be completed by the left connecting rod 17, at this time the left connecting rod 17 will pull the left fixed block 18 to swing to the right, when connecting block 16 slides downward The connecting rod 17 on the left side will push the fixed block 18 on the left side to swing to the left, thereby realizing the reciprocating motion of the crushing plate 11. When the raw materials with larger particles fall between the crushing plate 11 and the crushing plate 2 12, the crushing plate 11 will continue to squeeze and crush the raw materials with larger particles into finished products with smaller particles, and then flow out of the machine body 2 9 from the gap between the crushing plate 11 and the crushing plate 2 12. When the crushing plate 2 12 is damaged and needs to be replaced, the switch 19 is turned, and the connecting rod 20 is driven to rotate, and the connecting rod 20 pulls the two pull rods 2 1 are close to each other, at this time, the two pull rods 21 will pull the two slide bars 22 to slide close to each other, and the two limit plates 3 will squeeze the two springs 23 to shrink. When the two slide bars 22 are out of the two slots, the worker can take out the crushing plate 12, and then align the two wedge-shaped protrusions on the rear side of the new crushing plate 12 with the installation position of the body 9 and push it in. When the new crushing plate 12 stops sliding, release the switch 19, and at this time the spring 23 will rebound and push the two limit plates 3 and the two slide bars 22 back to the inside of the slot of the new crushing plate 12.
[0028] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A high-efficiency jaw crusher, comprising a body (1), characterized in that: The inside of the machine body 1 (1) is rotatably connected to a drum screen (2), the inside left side of the machine body 1 (1) is rotatably connected to a bevel gear (4), the inside left side of the machine body 1 (1) is fixedly connected to a motor 1 (5), the lower part of the bevel gear (4) is fixedly connected to the driving end of the motor 1 (5), the left outer periphery of the drum screen (2) is provided with a tooth groove, the bevel gear (4) and the tooth groove are meshed with each other, the left side of the machine body 1 (1) is fixedly connected to a feed port (7), the right side of the machine body 1 (1) is fixedly connected to a discharge port (8), the lower part of the machine body 1 (1) is fixedly connected to a bracket 1 (6), the lower side of the discharge port (8) is provided with a machine body 2 (9), the upper part of the inside of the machine body 2 (9) is rotatably connected to a crushing plate 1 (11), the bottom of the machine body 2 (9) is fixedly connected to a plurality of evenly distributed brackets 2 (10), the machine body 2 (9) A crushing plate (12) is slidably connected to the left side of the interior of the machine body (9); a motor (14) is fixedly connected to the middle part of the interior of the machine body (9); an eccentric wheel (13) is rotatably connected to the middle part of the interior of the machine body (9); a rear end of the eccentric wheel (13) is fixedly connected to the driving end of the motor (14); a crank rod (15) is slidably connected to the interior of the machine body (9); the crank rod (15) is rotatably connected to the outer periphery of the eccentric wheel (13); a connecting block (16) is rotatably connected to the lower end of the crank rod (15); both left and right ends of the connecting block (16) are rotatably connected to connecting rods (17); a fixing block (18) is fixedly connected to the lower right side of the crushing plate (11) and the right side of the interior of the machine body (9); two connecting rods (17) are rotatably connected to the inside of the two fixing blocks (18); and a clamping assembly is provided on the left side of the machine body (9).
2. A high-efficiency jaw crusher according to claim 1, characterized in that: The clamping assembly comprises a switch (19), the switch (19) being rotatably connected to the middle part of the left side of the second machine body (9), the right end of the switch (19) being fixedly connected to a connecting rod (20), the front and rear ends of the connecting rod (20) being rotatably connected to a pull rod (21), the distal ends of the two pull rods (21) being rotatably connected to sliding rods (22), the two sliding rods (22) being slidably connected to the front and rear sides of the left side of the second machine body (9), the middle parts of the two sliding rods (22) being fixedly connected to a limiting plate (3), the outer circumferences of the two sliding rods (22) being sleeved with springs (23), and the front and rear ends of the two sliding rods (22) being slidably connected to the inside of two wedge-shaped protrusions on the left side of the second crushing plate (12).
3. A high-efficiency jaw crusher according to claim 1, characterized in that: The drum screen (2) is made of steel.
4. The high-efficiency jaw crusher according to claim 1, characterized in that: The left side of the machine body 2 (9) is located directly below the discharge port (8).
5. A high-efficiency jaw crusher according to claim 2, characterized in that: The two springs (23) are both located on the inner sides of the two limiting plates (3).
6. A high-efficiency jaw crusher according to claim 2, characterized in that: The bottom of the second crushing plate (12) is provided with a wedge-shaped protrusion.
7. A high-efficiency jaw crusher according to claim 2, characterized in that: Limiting grooves are provided on both the left and right sides of the left side of the second machine body (9), and the two sliding rods (22) and the two limiting plates (3) slide inside the limiting grooves respectively.
8. The high-efficiency jaw crusher according to claim 2, characterized in that: The left side of the second machine body (9) is provided with two slots, and the two slide bars (22) slide inside the two slots respectively.