High-strength air inlet box assembly welding equipment

By designing high-strength air intake box assembly welding equipment and adopting adjustment limit, moving protection and vacuum purification structures, it is solved that existing equipment is difficult to achieve the impact of flue gas on the operator during high-strength welding and welding of air intake box assembly. The problem has achieved the effect of precision welding, good protection and flue gas purification.

CN222520290UActive Publication Date: 2025-02-25HAINING HUAYIDA METAL PROD CO LTD
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Patent Information

Application Number
CN202421282600.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-02-25
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

Existing welding equipment is difficult to achieve precision welding of high-strength air intake box components, and the flue gas generated during the welding causes damage to the operator.

Method used

A high-strength air intake box assembly welding equipment is designed, using an adjustable limit structure, a mobile protection structure and a vacuum purification structure to achieve precise clamping, protection and flue gas purification of the air intake components.

Benefits of technology

The equipment realizes precision welding of the air intake components by adjusting the limit structure, the mobile protective structure provides good operating protection, and the vacuum purification structure effectively reduces the impact of flue gas during welding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses high-strength air inlet box assembly welding equipment which comprises an operation box set, a working table is arranged at the top of the operation box set, a clamping disc body is installed at the top end of the working table, a sliding groove is formed in the clamping disc body, a limiting base is installed at the top end of the clamping disc body, and a clamping groove is formed in the clamping disc body. A locking screw rod is inserted into the top end of the limiting seat, a locking handle rod is inserted into the top end of the locking screw rod, and a connecting rod is installed at the top end of the limiting seat. By arranging the adjusting and limiting structure, the locking screw rod is inserted into the limiting seat to be clamped with the sliding groove in the clamping disc body during use, and the locking screw rod drives the limiting seat to slide in the sliding groove, so that the limiting seat moves at the top end of the clamping disc body to be in contact with the air inlet assembly; and then a locking handle rod is connected with the top of a locking screw in a clamped mode, the locking handle rod drives a limiting base and a sliding groove to rotate and be locked, the limiting base is fixed, and therefore the adjusting and limiting functions are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding equipment, in particular to high-strength air intake box component welding equipment. Background Art

[0002] The intake system of a car is a collection of parts that guide air or mixed gas into the engine cylinder. The air intake box assembly includes an air filter, an intake manifold, and an intake valve mechanism. After the air is filtered out of impurities by the air filter, it flows through the air flow meter and enters the intake manifold through the intake duct. It mixes with the gasoline sprayed from the fuel injector to form an appropriate proportion of oil and gas, which is then sent into the cylinder by the intake valve for ignition and combustion to generate power.

[0003] The metal tubes and parts inside the air intake box assembly have different shapes to match the shape of the vehicle, so the parts need to be welded during the production process. Because the use of the vehicle requires precision welding to increase the strength of the air intake box. Utility Model Content

[0004] The utility model aims to provide a high-strength air intake box assembly welding device to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: high-strength air intake box assembly welding equipment, including an operating box group, a workbench is arranged on the top of the operating box group, a clamping disc body is installed on the top of the workbench, a sliding groove is opened inside the clamping disc body, a limit seat is installed on the top of the clamping disc body, a locking screw is inserted into the top of the limit seat, a locking handle is inserted into the top of the locking screw, and a connecting rod is installed on the top of the limit seat.

[0006] Furthermore, the clamping disc body is installed on the top of the workbench, and the sliding grooves are arranged at equal intervals inside the clamping disc body.

[0007] Furthermore, the locking screw is inserted into the interior of the limiting seat and contacts the slide groove, the locking handle is engaged with the top end of the locking screw to drive the locking screw to rotate, and the connecting rod is inserted into the top end of the limiting seat.

[0008] Preferably, a fixed rod seat is installed on the top of the workbench, an adjusting arm is installed on the front end of the fixed rod seat, a hydraulic cylinder is inserted in the front end of the adjusting arm, an adjusting handle is installed on one side of the adjusting arm, a welding head is connected to the bottom of the hydraulic cylinder, a welding pipe is connected to one side of the welding head, an air pipe body is connected to one side of the hydraulic cylinder, and a control panel is installed on one side of the operating box group.

[0009] Preferably, a sliding groove is provided at the front end of the workbench, a sliding seat is inserted at the front end of the sliding groove, an adjusting rod is inserted inside the sliding seat, a protective mask is installed at the front end of the adjusting rod, a protective mirror is installed on the top of the protective mask, and a fixing knob is installed at the front end of the sliding seat.

[0010] Furthermore, the sliding seat slides at the front end of the workbench through the sliding groove, the protective mask is raised and lowered inside the sliding seat through the adjusting rod at the bottom, the fixed knob is inserted into the front end of the sliding seat and contacts the adjusting rod, and the protective glasses are flipped on both sides of the protective mask.

[0011] Preferably, a purification box is installed on one side of the operation box group, a filter element is installed inside the purification box, a dust suction fan is installed at the bottom of the filter element, an air inlet pipe is connected to the top of the purification box, a clamping seat is installed at the rear end of the workbench, and a dust suction seat is installed on the top of the clamping seat.

[0012] Furthermore, the dust suction seat is fixed to the rear end of the workbench through a clamping seat, the purification box is connected with the dust suction seat through an air inlet pipe, and the filter element and the dust suction fan are installed inside the purification box.

[0013] Compared with the prior art, the utility model has the following beneficial effects: the high-strength air intake box assembly welding equipment not only realizes the adjustment and limit function, realizes the mobile protection function, but also realizes the dust collection and purification function;

[0014] (1) By setting an adjustable limit structure, the utility model is beneficial in that: when in use, the locking screw is inserted into the limit seat and connected with the slide groove inside the clamping disc body, and the locking screw drives the limit seat to slide inside the slide groove, so that the limit seat moves at the top of the clamping disc body to contact the air intake component, and then the locking handle is connected with the top of the locking screw, and the locking handle drives the limit seat and the slide groove to rotate and lock, and the limit seat is fixed, thereby realizing the adjustable limit function, and then the connecting rod can be connected with the top and side of the two groups of limit seats;

[0015] (2) By setting up a mobile protective structure, the utility model is beneficial in that: when in use, the protective mask is inserted into the sliding seat through the adjusting rod at the bottom to extend and retract, so as to adjust the position of the protective mask, and then the fixing knob is inserted into the sliding seat to contact with the adjusting rod to fix the protective mask, and then the sliding seat slides in the sliding groove at the front end of the workbench to drive the protective mask to slide at the front end of the workbench, and then the protective mirror at the front end of the protective mask can be rotated to strengthen the protection of the eyes, thereby realizing the mobile protection function;

[0016] (3) By setting up a dust suction and purification structure, the utility model has the following advantages: when in use, the dust suction seat is fixed to the rear end of the workbench through the clamping seat, and the dust suction seat is connected to the purification box on one side of the operation box group through the air inlet pipe. By starting the dust suction fan inside the purification box, the smoke generated by the welding head is sucked into the filter element inside the purification box through the dust suction seat and the air inlet pipe for filtration, thereby realizing the dust suction and purification function and reducing the damage to the operator caused by the smoke generated by welding. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a front view structural schematic diagram of the utility model;

[0018] Figure 2 This is a schematic diagram of the top view of the clamping disc of the utility model;

[0019] Figure 3 This is a schematic diagram of the protective mask adjustment structure of the utility model;

[0020] Figure 4 It is a schematic diagram of the cross-sectional structure of the purification box and the dust collection seat of the utility model.

[0021] In the figure: 1. Purification box; 2. Air inlet pipe; 3. Welding pipe; 4. Hydraulic cylinder; 5. Air pipe body; 6. Welding head; 7. Adjustment handle; 8. Adjustment arm; 9. Fixed rod seat; 10. Clamping plate body; 11. Sliding groove; 12. Workbench; 13. Protective mask; 14. Control panel; 15. Operation box group; 16. Connecting rod; 17. Locking screw; 18. Locking handle; 19. Limit seat; 20. Sliding groove; 21. Filter element; 22. Dust suction fan; 23. Clamping seat; 24. Dust suction seat; 25. Protective mirror; 26. Sliding seat; 27. Fixed knob; 28. Adjustment rod. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Example 1: Please refer to Figure 1-4The high-strength air intake box assembly welding equipment includes an operating box group 15, a workbench 12 is arranged on the top of the operating box group 15, a clamping disc body 10 is installed on the top of the workbench 12, a slide groove 20 is opened inside the clamping disc body 10, a limit seat 19 is installed on the top of the clamping disc body 10, a locking screw 17 is inserted on the top of the limit seat 19, a locking handle 18 is inserted on the top of the locking screw 17, and a connecting rod 16 is installed on the top of the limit seat 19;

[0024] The clamping plate 10 is installed on the top of the workbench 12, and the slide grooves 20 are arranged at equal intervals inside the clamping plate 10. The locking screw 17 is inserted into the inside of the limit seat 19 to contact the slide groove 20. The locking handle 18 is engaged with the top of the locking screw 17 to drive the locking screw 17 to rotate. The connecting rod 16 is inserted into the top of the limit seat 19.

[0025] Specifically, Figure 1 and Figure 2 As shown, by setting an adjustable limit structure, when in use, the locking screw 17 is inserted into the limit seat 19 and clamped with the slide groove 20 inside the clamping plate body 10, and the locking screw 17 drives the limit seat 19 to slide in the slide groove 20, so that the limit seat 19 moves at the top of the clamping plate body 10 to contact the air intake assembly, and then the locking handle 18 is clamped with the top of the locking screw 17, and the locking handle 18 drives the limit seat 19 and the slide groove 20 to rotate and lock, so as to fix the limit seat 19, thereby realizing the adjustable limit function.

[0026] Embodiment 2: A sliding groove 11 is provided at the front end of the workbench 12, a sliding seat 26 is inserted at the front end of the sliding groove 11, an adjusting rod 28 is inserted inside the sliding seat 26, a protective mask 13 is installed at the front end of the adjusting rod 28, a protective mirror 25 is installed at the top end of the protective mask 13, and a fixing knob 27 is installed at the front end of the sliding seat 26;

[0027] The sliding seat 26 slides at the front end of the workbench 12 through the sliding groove 11, and the protective mask 13 is raised and lowered inside the sliding seat 26 through the adjusting rod 28 at the bottom. The fixing knob 27 is inserted into the front end of the sliding seat 26 and contacts the adjusting rod 28, and the protective mirror 25 is turned over on both sides of the protective mask 13;

[0028] Specifically, Figure 1 and Figure 3As shown, by setting up a mobile protection structure, when in use, the position of the protective mask 13 is adjusted by inserting the protective mask 13 into the sliding seat 26 through the adjusting rod 28 at the bottom for extension and retraction, and then the fixing knob 27 is inserted into the sliding seat 26 to contact the adjusting rod 28 to fix the protective mask 13, and then the sliding seat 26 slides in the sliding groove 11 at the front end of the workbench 12, driving the protective mask 13 to slide at the front end of the workbench 12, and then the protective mirror 25 at the front end of the protective mask 13 can be rotated to strengthen the protection of the eyes, thereby realizing the mobile protection function.

[0029] Embodiment 3: A purification box 1 is installed on one side of the operation box group 15, a filter element 21 is installed inside the purification box 1, a dust suction fan 22 is installed at the bottom of the filter element 21, an air inlet pipe 2 is connected to the top of the purification box 1, a clamping seat 23 is installed at the rear end of the workbench 12, and a dust suction seat 24 is installed at the top of the clamping seat 23;

[0030] The dust collecting seat 24 is fixed to the rear end of the workbench 12 through the clamping seat 23, the purification box 1 is connected with the dust collecting seat 24 through the air inlet pipe 2, and the filter element 21 and the dust collecting fan 22 are installed inside the purification box 1;

[0031] Specifically, Figure 1 and Figure 4 As shown, by setting up a dust suction and purification structure, by fixing the dust suction seat 24 on the rear end of the workbench 12 through the clamping seat 23, the dust suction seat 24 is connected with the purification box 1 on one side of the operation box group 15 through the air inlet pipe 2, and by starting the dust suction fan 22 inside the purification box 1, the smoke generated by the welding of the welding head 6 is sucked into the filter element 21 inside the purification box 1 through the dust suction seat 24 and the air inlet pipe 2 for filtration, thereby realizing the dust suction and purification function.

[0032] Working principle: When the utility model is used, the locking screw 17 is first inserted into the limit seat 19 and clamped with the slide groove 20 inside the clamping disc 10. The locking screw 17 drives the limit seat 19 to slide inside the slide groove 20, and the air intake box assembly is placed on the top of the clamping disc 10, so that the limit seat 19 moves at the top of the clamping disc 10 to contact the air intake assembly. Then, the locking handle 18 is clamped with the top of the locking screw 17, and the locking handle 18 drives the limit seat 19 and the slide groove 20 to rotate and lock. The connecting rod 16 can also be clamped with the top and side of the two groups of limit seats 19 to limit and fix the two groups of limit seats 19, and then the protective mask 13 is inserted into the sliding seat 26 through the adjusting rod 28 at the bottom to extend and retract. , to adjust the position of the protective mask 13, then insert the fixing knob 27 into the sliding seat 26 and contact the adjusting rod 28 to fix the protective mask 13, then slide the sliding seat 26 inside the sliding groove 11 at the front end of the workbench 12, drive the protective mask 13 to slide at the front end of the workbench 12, then the protective mirror 25 at the front end of the protective mask 13 can be rotated, and then start through the control panel 14, and then drive the adjusting arm 8 to rotate at the front end of the fixed rod seat 9 by the adjusting handle 7, so as to drive the welding head 6 at the front end of the adjusting handle 7 to weld the air intake box assembly, and start the dust suction fan 22 inside the purification box 1 to allow the smoke generated by the welding of the welding head 6 to be sucked into the filter element 21 inside the purification box 1 through the dust suction seat 24 and the intake pipe 2 for filtration.

[0033] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A high-strength air intake box assembly welding device, comprising an operating box group (15), characterized in that: A workbench (12) is arranged on the top of the operation box group (15), a clamping disc (10) is installed on the top of the workbench (12), a slide groove (20) is opened inside the clamping disc (10), a limit seat (19) is installed on the top of the clamping disc (10), a locking screw (17) is inserted on the top of the limit seat (19), a locking handle (18) is inserted on the top of the locking screw (17), and a connecting rod (16) is installed on the top of the limit seat (19).

2. The high-strength air intake box assembly welding equipment according to claim 1 is characterized in that: The clamping disc body (10) is installed on the top of a workbench (12), and the sliding grooves (20) are arranged at equal intervals inside the clamping disc body (10).

3. The high-strength air intake box assembly welding equipment according to claim 1 is characterized in that: The locking screw (17) is inserted into the interior of the limiting seat (19) and contacts the slide groove (20), the locking handle (18) is engaged with the top end of the locking screw (17) to drive the locking screw (17) to rotate, and the connecting rod (16) is inserted into the top end of the limiting seat (19).

4. The high-strength air intake box assembly welding equipment according to claim 1, characterized in that: A fixed rod seat (9) is installed at the top of the workbench (12), an adjusting arm (8) is installed at the front end of the fixed rod seat (9), a hydraulic cylinder (4) is inserted at the front end of the adjusting arm (8), an adjusting handle (7) is installed on one side of the adjusting arm (8), a welding head (6) is connected to the bottom of the hydraulic cylinder (4), a welding pipe (3) is connected to one side of the welding head (6), an air pipe body (5) is connected to one side of the hydraulic cylinder (4), and a control panel (14) is installed on one side of the operating box group (15).

5. The high-strength air intake box assembly welding equipment according to claim 1, characterized in that: The front end of the workbench (12) is provided with a sliding groove (11), the front end of the sliding groove (11) is inserted with a sliding seat (26), the interior of the sliding seat (26) is inserted with an adjusting rod (28), the front end of the adjusting rod (28) is installed with a protective mask (13), the top end of the protective mask (13) is installed with a protective mirror (25), and the front end of the sliding seat (26) is installed with a fixing knob (27).

6. The high-strength air intake box assembly welding equipment according to claim 5, characterized in that: The sliding seat (26) slides at the front end of the workbench (12) through the sliding groove (11), the protective mask (13) is raised and lowered inside the sliding seat (26) through the adjusting rod (28) at the bottom, the fixed knob (27) is inserted into the front end of the sliding seat (26) and contacts the adjusting rod (28), and the protective mirror (25) is flipped on both sides of the protective mask (13).

7. The high-strength air intake box assembly welding equipment according to claim 1, characterized in that: A purification box (1) is installed on one side of the operation box group (15), a filter core (21) is installed inside the purification box (1), a dust suction fan (22) is installed at the bottom of the filter core (21), the top end of the purification box (1) is connected to an air intake pipe (2), a clamping seat (23) is installed at the rear end of the workbench (12), and a dust suction seat (24) is installed at the top end of the clamping seat (23).

8. The high-strength air intake box assembly welding equipment according to claim 7, characterized in that: The dust suction seat (24) is fixed to the rear end of the workbench (12) via a clamping seat (23); the purification box (1) is connected to the dust suction seat (24) via an air inlet pipe (2); and the filter element (21) and the dust suction fan (22) are installed inside the purification box (1).