LED lamp bead packaging support

By using insulating support blocks and L-shaped conductive sheets in the LED lamp bead packaging bracket, the problem of excessive iron sheet punching and gold wire usage in traditional packaging methods is solved, a simpler and more economical packaging process is achieved, and the performance and reliability of LED lamp beads are improved.

CN222602946UActive Publication Date: 2025-03-11PANZHIHUA MEISTER PHOTOELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202420616586.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-28
Publication Date
2025-03-11
Estimated Expiration
2034-03-28

AI Technical Summary

Technical Problem

The traditional LED lamp bead packaging bracket needs to be cut and cleaned after the packaging is completed, which increases the complexity and cost of the packaging process. At the same time, due to the large distance between the chip contacts and the connection points, it is necessary to use longer gold wires for connection, which affects the performance and reliability of the LED lamp beads.

Method used

An LED lamp bead packaging bracket is designed, using an insulating support block and an L-shaped conductive sheet, the first and second electrode sheets are bonded through insulating glue, and connected to these sheets through the L-shaped conductive sheet, thereby reducing the amount of gold wire and packaging complexity.

Benefits of technology

The LED lamp bead packaging bracket avoids the use and punching process of iron sheets through the design of insulating support blocks and L-shaped conductive sheets, reduces the use of gold wires, reduces the packaging cost, and improves the performance and reliability of LED lamp beads.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an LED lamp bead packaging support which comprises an insulation supporting block, a protruding portion is arranged on the top face of the insulation supporting block, a first pole piece and a second pole piece are bonded to the top face of the insulation supporting block, and the first pole piece and the second pole piece are located on the two sides of the protruding portion of the top face of the insulation supporting block respectively. L-shaped conducting strips are integrally formed on the top surface of the first pole piece and the top surface of the second pole piece, LED chips are arranged on the top surface of the insulating supporting block, and gold wires are connected between the LED chips and the L-shaped conducting strips. According to the utility model, through the arrangement of the L-shaped conducting strip, during wire connection, the L-shaped conducting strip is directly connected with the contact of the LED chip, and the L-shaped conducting strip is conducted with the first pole piece or the second pole piece, so that the consumption of gold wires is reduced, the first pole piece and the second pole piece are supported by the insulating support block, and the first pole piece and the second pole piece are separated by the lug boss of the insulating support block.
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Description

Technical Field

[0001] The utility model relates to the technical field of LED packaging, in particular to an LED lamp bead packaging bracket. Background Art

[0002] LED lamp bead packaging technology is an important part of modern lighting technology. The packaging quality directly determines the luminous performance, stability and service life of the LED lamp bead. In the LED lamp bead packaging process, the packaging bracket plays a vital role. It not only supports the LED chip, but also ensures a stable connection between the chip and the electrode.

[0003] When traditional LED lamp bead packaging brackets leave the factory, iron sheets are usually used to fix the positive and negative pins. Although this fixing method ensures the stability of the pins to a certain extent, the iron sheets need to be cut and cleaned after packaging, which increases the complexity and cost of the packaging process. Since the distance between the chip contacts and the connection points is relatively large, longer gold wires are required for connection, which not only increases the amount of gold wire used, but may also affect the performance and reliability of the LED lamp beads. For this reason, we propose an LED lamp bead packaging bracket. Utility Model Content

[0004] The purpose of the utility model is to provide an LED lamp bead packaging bracket to solve the problems raised by the above background technology.

[0005] To achieve the above object, the utility model provides the following technical solutions: an LED lamp bead packaging bracket, comprising an insulating support block, a protrusion is provided on the top surface of the insulating support block, a first pole piece and a second pole piece are bonded to the top surface of the insulating support block, and the first pole piece and the second pole piece are respectively located on both sides of the protrusion on the top surface of the insulating support block;

[0006] The top surfaces of the first pole piece and the second pole piece are both integrally formed with an L-shaped conductive sheet, the top surface of the insulating support block is provided with an LED chip, and a gold wire is connected between the LED chip and the L-shaped conductive sheet.

[0007] Preferably, the insulating support block is made of PVC material.

[0008] Preferably, a U-shaped cardboard is fixedly mounted on one end of the L-shaped conductive sheet, the U-shaped cardboard is made of PVC material, and the LED chip is located between two U-shaped cardboards.

[0009] Preferably, the distance between the inner sides of the two U-shaped card boards appropriately matches the length dimension of the LED chip, and the width dimension of the inner side of the U-shaped card boards appropriately matches the width dimension of the LED chip.

[0010] Preferably, one end of the gold wire is welded to the contact surface of the LED chip, and the other end of the gold wire is welded to the L-shaped conductive sheet.

[0011] Preferably, pins are fixedly mounted on the bottom surfaces of the first pole piece and the second pole piece.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The LED lamp bead packaging bracket adheres the first pole piece and the second pole piece to both sides of the raised portion on the surface of the insulating support block through insulating glue. The raised portion separates and insulates the first pole piece from the second pole piece, so that there is no need to support the pin, the first pole piece, and the second pole piece by arranging an iron sheet on the outside of the pin, thereby eliminating the process of punching the iron sheet after the packaging is completed.

[0014] 2. The LED lamp bead packaging bracket is connected to the first pole piece and the second pole piece respectively through two L-shaped conductive sheets for electrical conduction, so that the gold wire only needs to be connected from the LED chip to the surface of the L-shaped conductive sheet to complete the wiring work, reducing the amount of gold wire used and saving costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the bottom structure of the utility model.

[0017] In the figure: 1. Insulating support block; 2. First pole piece; 3. Second pole piece; 4. Pin; 5. L-shaped conductive sheet; 6. U-shaped card board; 7. LED chip; 8. Gold wire. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] Embodiment 1

[0020] Please refer to Figure 1-2 As shown, the utility model provides an LED lamp bead packaging bracket, including an insulating support block 1, a convex portion is provided on the top surface of the insulating support block 1, a first pole piece 2 and a second pole piece 3 are bonded to the top surface of the insulating support block 1, and the first pole piece 2 and the second pole piece 3 are respectively located on both sides of the convex portion on the top surface of the insulating support block 1;

[0021] The top surfaces of the first pole piece 2 and the second pole piece 3 are both integrally formed with an L-shaped conductive sheet 5 , the top surface of the insulating support block 1 is provided with an LED chip 7 , and a gold wire 8 is connected between the LED chip 7 and the L-shaped conductive sheet 5 .

[0022] Specifically, by setting an L-shaped conductive sheet 5, when connecting the wires, the L-shaped conductive sheet 5 is directly connected to the contacts of the LED chip 7, and the L-shaped conductive sheet 5 is conductive to the first pole piece 2 or the second pole piece 3, thereby reducing the amount of gold wire 8. The insulating support block 1 supports the first pole piece 2 and the second pole piece 3, and the raised portion of the insulating support block 1 separates the first pole piece 2 and the second pole piece 3.

[0023] Wherein: the insulating support block 1 is made of PVC material.

[0024] Among them: a U-shaped card board 6 is fixedly installed at one end of the L-shaped conductive sheet 5, and the U-shaped card board 6 is made of PVC material. The LED chip 7 is located between the two U-shaped card boards 6. The spacing between the inner sides of the two U-shaped card boards 6 is appropriately matched with the length dimension of the LED chip 7, and the inner width dimension of the U-shaped card board 6 is appropriately matched with the width dimension of the LED chip 7. The two U-shaped card boards 6 can position the LED chip 7, and when the LED chip 7 is bonded to the top surface of the first pole piece 2, the LED chip 7 can be prevented from being skewed.

[0025] Among them: one end of the gold wire 8 is welded to the contact surface of the LED chip 7, and the other end of the gold wire 8 is welded to the L-shaped conductive sheet 5, and the gold wire 8 plays a conductive effect.

[0026] Wherein: pins 4 are fixedly mounted on the bottom surfaces of the first pole piece 2 and the second pole piece 3 , and the first pole piece 2 and the second pole piece 3 are electrically conductive with two pins 4 respectively.

[0027] Working principle: The utility model is a LED lamp bead packaging bracket. When the bracket is installed, the first pole piece 2 and the second pole piece 3 are bonded to the two sides of the raised part on the surface of the insulating support block 1 by insulating glue. The raised part separates and insulates the first pole piece 2 from the second pole piece 3, so that it is not necessary to support the pin 4, the first pole piece 2, and the second pole piece 3 by arranging an iron sheet outside the pin 4, thereby eliminating the process of punching the iron sheet after the packaging is completed;

[0028] The two L-shaped conductive sheets 5 are connected to the first pole piece 2 and the second pole piece 3 for electrical conduction, so that the gold wire 8 only needs to be connected from the LED chip 7 to the surface of the L-shaped conductive sheet 5 to complete the wiring work, thereby reducing the amount of gold wire 8 and saving costs;

[0029] The LED chip 7 is positioned by the U-shaped card plate 6 connected to the L-shaped conductive sheet 5. When the LED chip 7 is bonded to the top surface of the first pole piece 2, it is not easy to deviate, which facilitates rapid confirmation of the position, ensures chip packaging efficiency, and reduces defective rate.

[0030] The contents not described in detail in this specification belong to the prior art known to professionals in this field.

[0031] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. An LED lamp bead packaging bracket, comprising an insulating support block (1), characterized in that: The top surface of the insulating support block (1) is provided with a raised portion, the top surface of the insulating support block (1) is bonded with a first pole piece (2) and a second pole piece (3), and the first pole piece (2) and the second pole piece (3) are respectively located on both sides of the raised portion on the top surface of the insulating support block (1); The top surfaces of the first pole piece (2) and the second pole piece (3) are both integrally formed with an L-shaped conductive sheet (5), the top surface of the insulating support block (1) is provided with an LED chip (7), and a gold wire (8) is connected between the LED chip (7) and the L-shaped conductive sheet (5).

2. The LED lamp bead packaging bracket according to claim 1, characterized in that: The insulating support block (1) is made of PVC material.

3. The LED lamp bead packaging bracket according to claim 1, characterized in that: A U-shaped cardboard (6) is fixedly mounted on one end of the L-shaped conductive sheet (5); the U-shaped cardboard (6) is made of PVC material; and the LED chip (7) is located between two U-shaped cardboards (6).

4. The LED lamp bead packaging bracket according to claim 3, characterized in that: The distance between the inner sides of the two U-shaped card boards (6) appropriately matches the length dimension of the LED chip (7), and the width dimension of the inner side of the U-shaped card board (6) appropriately matches the width dimension of the LED chip (7).

5. The LED lamp bead packaging bracket according to claim 1, characterized in that: One end of the gold wire (8) is welded to the contact surface of the LED chip (7), and the other end of the gold wire (8) is welded to the L-shaped conductive sheet (5).

6. The LED lamp bead packaging bracket according to claim 1, characterized in that: Pins (4) are fixedly mounted on the bottom surfaces of both the first pole piece (2) and the second pole piece (3).