Blank smearing machine with deviation rectifying function

Abstract

The utility model discloses a blank smearing machine with a deviation rectifying function, which comprises a rack, a smearing station and a blank transferring station, the smearing station and the blank transferring station are arranged on the rack, the rack is further provided with a deviation rectifying station, the deviation rectifying station comprises a deviation rectifying supporting plate and a first driving mechanism, and the first driving mechanism is fixedly arranged on the rack. And the deviation rectifying supporting plate is driven to be close to or away from the blank transferring station. The blank smearing machine with the deviation correcting function has the advantages of being convenient to use and high in automation degree, and the production efficiency and production quality of cake blanks can be effectively improved.

Description

Technical Field

[0001] The utility model relates to the technical field of food processing equipment, in particular to a germ spreading machine with a deviation correction function. Background Art

[0002] Cake is a common pastry in daily life and is deeply loved by people. When making cakes, the following processes are generally performed: feeding cake ingredients, adding cake ingredients layer by layer, and spreading cakes, etc. The existing cake processing is all manual operation when performing these production processes, which is not only time-consuming and laborious, but also difficult to ensure that each layer of the ingredients is spread evenly by manual operation, and the problem of uneven cakes is prone to occur. To this end, those skilled in the art have developed an application announcement number of CN216315200U, and the name is a prior art product of a smearing machine, which discloses a machine base, a smearing area and a smearing area are provided on the machine base, and a gear pump is installed on the machine base, a hopper is provided at the feed inlet of the gear pump, and a smearer is provided at the discharge port of the gear pump, the smearer is located in the smearing area, and the smearer is hollow in structure; a rotating mechanism, including a turntable and a rotating motor driving the turntable to rotate, the turntable is located below the smearer, the rotating mechanism also includes a horizontal adjustment unit driving the turntable to reciprocate between the smearing area and the smearing area, and a lifting adjustment unit including a driving turntable to lift.

[0003] However, when the cake embryo machine manually stacks the cake embryo layer by layer, the rotation axis of the upper cake embryo layer is difficult to align with the rotation axis of the lower cake embryo layer, resulting in the stacking of the cake embryo layers being deflected and misaligned, affecting the overall cake making effect, and having certain limitations. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the deficiencies in the prior art and provide a cake embryo spreading machine with a deviation correction function, which is easy to use, has a high degree of automation, and effectively improves the cake embryo production efficiency and production quality.

[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0006] A embryo spreading machine with a correction function comprises a frame, and an applying station and an embryo transfer station arranged on the frame. The frame is also provided with a correction station, and the correction station comprises a correction support plate and a first driving mechanism. The first driving mechanism is fixedly arranged on the frame and drives the correction support plate to approach or move away from the embryo transfer station.

[0007] As a further improvement of the above technical solution:

[0008] The shape of the deflection-correcting support plate is adapted to the outer shape of the cake embryo, and the inner wall of the deflection-correcting support plate is used for abutting and positioning with the outer wall of the cake embryo.

[0009] The shape of the deviation-correcting support plate is semicircular.

[0010] The first driving mechanism includes a mounting seat and an electric cylinder module. The mounting seat is fixedly arranged on the frame, and the electric cylinder module is fixedly arranged on the mounting seat. The output end of the electric cylinder module is fixedly connected to the deviation correcting support plate.

[0011] A guide mechanism is arranged between the mounting seat and the deviation correction support plate, and the guide mechanism comprises a guide rod and a linear bearing. The guide rod is fixedly arranged on the deviation correction support plate, the linear bearing is fixedly arranged on the mounting seat, and the guide rod is movably arranged in the linear bearing.

[0012] The smearing station includes a first smearing assembly and a second smearing assembly, the first smearing assembly includes a first hopper, a first mixing chamber and a first plane smearing nozzle, the input end of the first mixing chamber is connected to the first hopper, and the output end of the first mixing chamber is connected to the first plane smearing nozzle;

[0013] The second smear assembly includes a second hopper, a second mixing chamber, a second plane coating nozzle and a first side coating nozzle, the input end of the second mixing chamber is connected to the second hopper, and the output end of the second mixing chamber is connected to the second plane coating nozzle and the first side coating nozzle.

[0014] The embryo transfer station comprises a turntable and a rotating platform, and the rotating platform is used to drive the turntable to rotate.

[0015] A receiving tray for receiving falling materials is arranged below the rotating disk.

[0016] The rotating platform is provided with an adjusting hand wheel for driving the rotating disk to approach or move away from the frame.

[0017] The frame is provided with a lifting drive mechanism for driving the rotating platform to reciprocate in a vertical direction and a horizontal drive mechanism for driving the rotating platform to reciprocate in a horizontal direction.

[0018] Compared with the prior art, the advantages of the utility model are:

[0019] The cake embryo smearing machine with a deviation correction function of the utility model comprises a smearing station, a cake embryo transfer station and a deviation correction station, wherein a deviation correction support plate is arranged on the deviation correction station, when the cake embryo is stacked layer by layer, the positions of the cake embryo transfer station and the deviation correction station are opposite, and the first driving mechanism drives the deviation correction support plate to approach the cake embryo on the cake embryo transfer station, so that the inner wall of the deviation correction support plate is abutted and aligned with the outer wall of the cake embryo, so that when the cake embryo is added layer by layer, the center of the upper cake embryo is aligned with the rotation axis of the lower cake embryo, so as to avoid the deflection and misalignment of the cake addition, and the utility model has the advantages of convenient use and high degree of automation, and effectively improves the production efficiency and production quality of the cake embryo. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of a embryo spreading machine with a deviation correction function.

[0021] Figure 2 It is a structural schematic diagram of the correction station.

[0022] Figure 3 This is a schematic diagram of the structure of the correction station from another angle.

[0023] Figure 4 It is a structural schematic diagram of the coating station.

[0024] Figure 5 It is a schematic diagram of the structure of the embryo transfer station.

[0025] Figure 6 Schematic diagram of the structure of replacing the smoothing scraper at the correction station.

[0026] Legend:

[0027] 1. Frame; 2. Coating station; 201. First coating assembly; 2011. First hopper; 2012. First mixing chamber; 2013. First plane coating nozzle; 202. Second coating assembly; 2021. Second hopper; 2022. Second mixing chamber; 2023. Second plane coating nozzle; 2024. First side coating nozzle; 3. Embryo transfer station; 301. Turntable; 302. Rotating table; 303. Receiving tray; 304. Adjusting hand wheel; 4. Deviation correction station; 401. Deviation correction support plate; 402. First driving mechanism; 4021. Mounting seat; 4022. Electric cylinder module; 403. Smoothing scraper; 4031. Inclined surface; 5. Guide mechanism; 501. Guide rod; 502. Linear bearing. DETAILED DESCRIPTION

[0028] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0029] like Figures 1 to 5As shown, the embryo smearing machine with a correction function in this embodiment includes a frame 1, and a smearing station 2 and an embryo transfer station 3 arranged on the frame 1. The frame 1 is also provided with a correction station 4, and the correction station 4 includes a correction plate 401 and a first driving mechanism 402. The first driving mechanism 402 is fixedly arranged on the frame 1, and drives the correction plate 401 to approach or move away from the embryo transfer station 3. The cake spreading machine with a correcting function comprises a spreading station 2, a cake transferring station 3 and a correcting station 4, wherein the correcting station 4 is provided with a correcting support plate 401. When the cake cakes are stacked layer by layer, the positions of the cake transferring station 3 and the correcting station 4 are opposite, and the first driving mechanism 402 drives the correcting support plate 401 to approach the cake cakes on the cake transferring station 3, so that the inner wall of the correcting support plate 401 is abutted and aligned with the outer wall of the cake cakes, so that when the cake cakes are added in layers, the center of the upper cake cake is aligned with the rotation axis of the lower cake cake, so as to avoid the deflection and misalignment of the cake addition. The machine has the advantages of convenient use and high degree of automation, and effectively improves the production efficiency and production quality of cake cakes.

[0030] Preferably, the shape of the deflection correction support plate 401 is adapted to the shape of the cake embryo, and the inner wall of the deflection correction support plate 401 is used to abut against the outer wall of the cake embryo for positioning. In this embodiment, the shape of the deflection correction support plate 401 can be geometrically shaped according to the shape of the cake embryo to be produced. For example, when producing a square cake embryo, the shape of the deflection correction support plate 401 can be selected as a semi-square frame, and when producing a hexagonal cake embryo, it can be selected as a semi-hexagon, etc.

[0031] Preferably, the shape of the deflection correction support plate 401 is semicircular. In this embodiment, the semicircular deflection correction support plate 401 is mainly used to make a cylindrical cake embryo. The outer wall of the cake embryo is abutted against the inner wall of the deflection correction support plate 401 to position the center of the cake embryo and the rotation axis to avoid deflection and dislocation when the cake embryo is rotated to spread cream.

[0032] Preferably, the first driving mechanism 402 includes a mounting base 4021 and an electric cylinder module 4022, wherein the mounting base 4021 is fixedly arranged on the frame 1, the electric cylinder module 4022 is fixedly arranged on the mounting base 4021, and the output end of the electric cylinder module 4022 is fixedly connected to the deviation correction support plate 401. In this embodiment, the electric cylinder module 4022 is a modular product that integrates a servo motor and a lead screw, and is a common driving component on the market, and has the advantages of precise speed control, precise position control, and precise thrust control.

[0033] Preferably, a guide mechanism 5 is provided between the mounting seat 4021 and the deviation correction support plate 401, and the guide mechanism 5 includes a guide rod 501 and a linear bearing 502. The guide rod 501 is fixedly provided on the deviation correction support plate 401, and the linear bearing 502 is fixedly provided on the mounting seat 4021, and the guide rod 501 is movably provided in the linear bearing 502. In this embodiment, the guide mechanism 5 adopts the form in which the guide rod 501 is movably provided in the linear bearing 502, which has the advantages of simple structure, good operation stability and long service life. In other embodiments, the guide mechanism 5 may also adopt a guide rail slider, a guide pin and a guide hole, and other components having positioning and guiding movement functions, which are not limited to this embodiment.

[0034] Preferably, the smearing station 2 includes a first smearing assembly 201 and a second smearing assembly 202, the first smearing assembly 201 includes a first hopper 2011, a first mixing chamber 2012 and a first plane smearing nozzle 2013, the input end of the first mixing chamber 2012 is connected to the first hopper 2011, and the output end of the first mixing chamber 2012 is connected to the first plane smearing nozzle 2013; the second smearing assembly 202 includes a second hopper 2021, a second mixing chamber 2022, a second plane smearing nozzle 2023 and a first side smearing nozzle 2024, the input end of the second mixing chamber 2022 is connected to the second hopper 2021, and the output end of the second mixing chamber 2022 is connected to the second plane smearing nozzle 2023 and the first side smearing nozzle 2024. In this embodiment, the first smear assembly 201 and the second smear assembly 202 are prior arts, and their specific structures and working processes can refer to a smearing machine with application announcement number CN216315200U that the applicant has previously applied for and obtained authorization, as well as a discharging mechanism and related technical solutions in the smearing machine with application announcement number CN219305888U, which will not be repeated here.

[0035] Preferably, the embryo transfer station 3 comprises a turntable 301 and a rotating platform 302 , and the rotating platform 302 is used to drive the turntable 301 to rotate.

[0036] Preferably, a receiving tray 303 for receiving falling materials is provided under the turntable 301, which can prevent the spread on the cake embryo from falling onto the rotating table 302 and keep the workbench clean, which can effectively ensure the hygiene and safety issues in the food production process and prevent the falling materials from affecting the service life of the internal mechanism.

[0037] Preferably, the rotating table 302 is provided with an adjusting hand wheel 304 for driving the turntable 301 to move closer to or away from the frame 1, so that the staff can adjust the position according to the size of the cake embryo to be produced, thereby further improving the flexibility of use.

[0038] Preferably, the frame 1 is provided with a lifting drive mechanism (not shown in the figure) for driving the rotating table 302 to reciprocate in the vertical direction and a horizontal drive mechanism (not shown in the figure) for driving the rotating table 302 to reciprocate in the horizontal direction. In this embodiment, the lifting drive mechanism and the horizontal drive mechanism are prior art, and their specific structure and working process can refer to the relevant technical solution in a smearing machine with application announcement number CN216315200U, which has been applied for and authorized by the applicant before, and will not be repeated here.

[0039] like Figure 6 As shown, as an extended solution, the correction support plate 401 on the correction station 4 can be replaced with a smoothing scraper 403, the shape of the smoothing scraper 403 is adapted to the shape of the cake embryo, and the inner side of the smoothing scraper 403 is provided with an inclined surface 4031 for smoothing and shaping the outer wall of the cake embryo. In this embodiment, the shape of the smoothing scraper 403 can be geometrically shaped according to the shape of the cake embryo to be produced, and the inner side of the smoothing scraper 403 is provided with an inclined surface 4031, which can squeeze and flatten the cream layer on the outer wall of the cake embryo, making the shape of the cake embryo smooth and beautiful.

[0040] Preferably, the smoothing scraper 403 is in an L-shape. In this embodiment, the L-shaped smoothing scraper 403 is mainly used to make a cylindrical cake base, and the cream layer on the side and top of the cake base is smoothed and formed with the inclined surface 4031 on the inner side of the smoothing scraper 403. In other embodiments, the shape of the smoothing scraper 403 can also be selected as other shapes, not limited to this embodiment.

[0041] In actual application, when making cakes, the initial position of the embryo transfer station 3 is opposite to the position of the deflection correction station 4. At this time, a deflection correction support plate 401 is installed on the deflection correction station 4, and the first driving mechanism 402 drives the deflection correction support plate 401 to approach the embryo transfer station 3. The staff places the cake base on the turntable 301 and abuts and aligns it with the inner wall of the deflection correction support plate 401 so that the axis center of the cake base coincides with the axis center of the turntable 301; the first driving mechanism 402 drives the deflection correction support plate 401 to withdraw from the embryo transfer station 3, and the rotating table 302 is driven by the horizontal driving mechanism to move in the horizontal direction so that the turntable 301 and the cake base thereon are moved from the deflection correction station 4 to the first smearing assembly 201, the turntable 301 rotates to cooperate with the first plane smearing nozzle 2013 to smear cream on the upper surface of the cake base, and the horizontal driving mechanism drives the turntable 301 and the cake base thereon to reset to the deflection correction station 4, and the deflection correction support plate 401 is moved toward the embryo transfer station 3 again. When the smearing nozzle 2013 is moved to the top of the rotating table 302, the staff member aligns and places another layer of cake base on the cream layer. The horizontal driving mechanism drives the rotating table 302 to move in the horizontal direction, while the lifting driving mechanism drives the rotating table 302 to descend in the vertical direction by one layer of cream layer and one layer of cake base to adapt to the smearing height of the first plane smearing nozzle 2013, and repeats this process until the last layer of cake base is aligned and placed on the deviation correction station 4; the rotating table 302 moves from the deviation correction station 4 to the second smearing assembly 202, the turntable 301 rotates to cooperate with the second plane smearing nozzle 2023 and the first side smearing nozzle 2024 to smear cream on the upper surface and side of the cake embryo, and the embryo transfer station 3 is reset to a position opposite to the deviation correction station 4. At this time, a smoothing scraper 403 can be replaced on the deviation correction station 4, and the turntable 301 rotates to cooperate with the smoothing scraper 403 to smooth and shape the outer wall of the cake embryo. The above is a complete working process of the embryo smearing machine.

[0042] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. For those skilled in the art, improvements and changes obtained without departing from the technical concept of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A embryo spreading machine with a deviation correction function, comprising a frame (1), and an embryo spreading station (2) and an embryo transfer station (3) arranged on the frame (1), characterized in that: The frame (1) is also provided with a deflection correction station (4), the deflection correction station (4) comprising a deflection correction support plate (401) and a first driving mechanism (402), the first driving mechanism (402) being fixedly arranged on the frame (1) and driving the deflection correction support plate (401) to move closer to or away from the embryo transfer station (3).

2. The embryo spreading machine with deviation correction function according to claim 1 is characterized in that: The shape of the deflection-correcting support plate (401) is adapted to the outer shape of the cake embryo, and the inner wall of the deflection-correcting support plate (401) is used for abutting against the outer wall of the cake embryo for positioning.

3. The embryo spreading machine with deviation correction function according to claim 2 is characterized in that: The deflection-correcting support plate (401) is in the shape of a semicircular arc.

4. The embryo spreading machine with deviation correction function according to claim 1 is characterized in that: The first driving mechanism (402) comprises a mounting seat (4021) and an electric cylinder module (4022); the mounting seat (4021) is fixedly arranged on the frame (1); the electric cylinder module (4022) is fixedly arranged on the mounting seat (4021); and an output end of the electric cylinder module (4022) is fixedly connected to the deviation-correcting support plate (401).

5. The embryo spreading machine with deviation correction function according to claim 4 is characterized in that: A guide mechanism (5) is provided between the mounting seat (4021) and the deflection correction support plate (401), the guide mechanism (5) comprising a guide rod (501) and a linear bearing (502), the guide rod (501) being fixedly provided on the deflection correction support plate (401), the linear bearing (502) being fixedly provided on the mounting seat (4021), and the guide rod (501) being movably provided in the linear bearing (502).

6. The embryo spreading machine with deviation correction function according to claim 1 is characterized in that: The coating station (2) comprises a first coating assembly (201) and a second coating assembly (202); the first coating assembly (201) comprises a first hopper (2011), a first mixing chamber (2012) and a first planar coating nozzle (2013); an input end of the first mixing chamber (2012) is connected to the first hopper (2011), and an output end of the first mixing chamber (2012) is connected to the first planar coating nozzle (2013); The second smear assembly (202) comprises a second hopper (2021), a second mixing chamber (2022), a second plane smearing nozzle (2023) and a first side smearing nozzle (2024); the input end of the second mixing chamber (2022) is connected to the second hopper (2021), and the output end of the second mixing chamber (2022) is connected to the second plane smearing nozzle (2023) and the first side smearing nozzle (2024).

7. The embryo spreading machine with deviation correction function according to claim 1 is characterized in that: The embryo transfer station (3) comprises a turntable (301) and a rotating platform (302), wherein the rotating platform (302) is used to drive the turntable (301) to rotate.

8. The embryo spreading machine with deviation correction function according to claim 7 is characterized in that: A material receiving tray (303) for receiving falling materials is arranged below the rotating disk (301).

9. The embryo spreading machine with deviation correction function according to claim 8 is characterized in that: The rotating platform (302) is provided with an adjusting hand wheel (304) for driving the rotating disk (301) to move closer to or away from the frame (1).

10. The embryo spreading machine with deviation correction function according to claim 9 is characterized in that: The frame (1) is provided with a lifting drive mechanism for driving the rotating platform (302) to move back and forth in a vertical direction and a horizontal drive mechanism for driving the rotating platform (302) to move back and forth in a horizontal direction.

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