Tandem baking device for steel ladles
By designing a ladle tandem baking device, the two ladles are connected in series and preheated with waste heat, the problems of energy waste and low production efficiency in the prior art are solved, and the heat utilization efficiency is improved.
Patent Information
- Application Number
- CN202420996001.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-05-09
AI Technical Summary
The existing ladle baking technology has the problem of energy waste, and about 89% of the heat is not effectively utilized, resulting in inefficient production.
A ladle tandem baking device is designed. By setting two placing cylinders on the base, the two ladles are connected in series and connected to the air outlet through the air outlet, the waste heat of the first ladle is introduced into the second ladle for preheating.
It effectively improves the efficiency of heat utilization, reduces energy waste, and improves production efficiency.
Smart Images

Figure CN222626179U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel ladles, in particular to a steel ladle series baking device. Background Art
[0002] At present, ladle baking technology still mainly uses the ancient traditional method. Each ladle requires an independent fire source, which is gradually baked from room temperature to high temperature, about 1150℃. Taking a ladle with a capacity of 100t of molten steel as an example, its heat capacity is about 4.14×106 kcal. However, it takes 60 to 100 hours to bake such a ladle. During the baking process, the heat generated by burning gas is as high as 39×106 kcal, but only about 10.6% of the heat, that is, 4.14×106 kcal, is effectively used for baking the ladle, while the remaining about 89% of the heat is not used, resulting in a huge waste of energy.
[0003] However, a large amount of waste heat is wasted, resulting in low production efficiency. The device can introduce part of the waste heat into the preheated low-temperature ladle for low-temperature baking, thereby increasing the heat utilization efficiency. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides a ladle series baking device.
[0005] The utility model is implemented by the following technical scheme: a steel ladle series baking device, comprising a main body mechanism, a supporting mechanism and a preheating mechanism, wherein the supporting mechanism is located on the left side of the main body mechanism, and the preheating mechanism is located on the top of the main body mechanism;
[0006] The main body structure includes a base, a placing cylinder is arranged on the top of the base, a first ladle is fixedly connected to the inside of the placing cylinder, a clay layer is fixedly connected to the inner surface of the first ladle, a refractory layer is fixedly connected to the surface of the clay layer, a high-temperature resistant coating is fixedly connected to the surface of the refractory layer, and a discharge port is arranged on the surface of the first ladle.
[0007] Through the above technical solution, by setting different refractory layers, it is ensured that the internal temperature of the ladle does not leak out.
[0008] As a further improvement of the above scheme, the number of the placing tubes is set to two, and the two placing tubes are evenly distributed on the surface symmetrically with the center of the base surface, the first ladle is set at the center position inside the placing tube, and the clay layer is evenly applied inside the first ladle.
[0009] Through the above technical solution, by arranging two placement tubes on the top of the base, different ladles can be heated.
[0010] As a further improvement of the above scheme, the supporting mechanism includes a supporting frame, a first mounting cover is fixedly connected to the surface of the supporting frame, an air inlet pipe is fixedly connected to the surface of the first mounting cover, a flame head is arranged on the inner surface of the first mounting cover, an air outlet is arranged on the inner surface of the first mounting cover, a rotating rod is fixedly connected to the outer surface of the first mounting cover, a connecting column is fixedly connected to the surface of the rotating rod, a clamping ring is fixedly connected to the bottom of the connecting column, and a hydraulic rod is fixedly connected to the bottom of the clamping ring.
[0011] Through the above technical solution, the subsequent heating work is facilitated by arranging the air inlet pipe and the flame head, and the preheating can be effectively discharged by arranging the air outlet.
[0012] As a further improvement of the above scheme, the number of the support frames is set to two, and the two support frames are evenly distributed on both sides symmetrically with respect to the center of the base surface, the air intake pipe is set at the center position of the outer side of the first mounting cover, the flame head is set at the inner center position of the first mounting cover, and the flame head is set inside the air intake pipe, and the number of the connecting columns is set to two, and the two connecting columns are evenly distributed on the surface symmetrically with respect to the center of the rotating rod surface.
[0013] Through the above technical solution, two support frames are provided to facilitate the installation of two installation covers.
[0014] As a further improvement of the above solution, the bottom of the hydraulic rod is fixedly connected to the top of the base.
[0015] As a further improvement of the above scheme, the preheating mechanism includes a second mounting cover and a second ladle, the second mounting cover has an air outlet on its surface, an air outlet pipe is fixedly connected to the air outlet surface, and an insulation layer is fixedly connected to the air outlet pipe surface.
[0016] Through the above technical solution, the waste heat from the outlet pipe is arranged to enter the outlet pipe and is introduced from the outlet pipe through the outlet hole into the interior of the second ladle for preheating.
[0017] As a further improvement of the above solution, the second ladle is arranged inside the placement tube, the air outlet is arranged at the center position of the surface of the second installation cover, and the air outlet runs through the second installation cover.
[0018] Compared with the prior art, the beneficial effects of the present invention are:
[0019] The utility model can place two steel ladles and connect them in series by arranging two placing cylinders on the base, and can position the first installation cover and the second installation cover by arranging two supporting frames so that the supporting frames and the placing cylinders are in the same plane, so as to facilitate synchronous operation.
[0020] The utility model is connected through an air outlet and an air outlet hole through an air outlet pipe. When the first ladle is heated and baked, the internal residual heat is introduced into the air outlet pipe through the air outlet, and enters the second ladle through the air outlet hole from the inside of the air outlet pipe, and the residual heat is used for the preheating process. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the overall front structure of the utility model;
[0022] Figure 2 For this utility model Figure 1 A is an enlarged structural diagram;
[0023] Figure 3 This is a schematic diagram of the overall side structure of the utility model;
[0024] Figure 4 For this utility model Figure 3 A schematic diagram of the enlarged structure at B;
[0025] Figure 5 This is a schematic diagram of the front structure of the installation cover of the utility model.
[0026] Description of main symbols:
[0027] 1. Main body; 101. Base; 102. Placement tube; 103. First ladle; 104. Clay layer; 105. Refractory layer; 106. High temperature resistant coating; 107. Discharge port; 2. Support mechanism; 201. Support frame; 202. First mounting cover; 203. Air inlet pipe; 204. Flame head; 205. Air outlet; 206. Rotating rod; 207. Connecting column; 208. Clamp; 209. Hydraulic rod; 3. Preheating mechanism; 301. Second mounting cover; 302. Second ladle; 303. Air outlet; 304. Air outlet pipe; 305. Insulation layer. DETAILED DESCRIPTION
[0028] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.
[0029] Embodiment 1:
[0030] Please combine Figure 1-4 In this embodiment, a ladle series baking device comprises a main body mechanism 1, a supporting mechanism 2 and a preheating mechanism 3, wherein the supporting mechanism 2 is located on the left side of the main body mechanism 1, and the preheating mechanism 3 is located on the top of the main body mechanism 1;
[0031] The main body structure 1 includes a base 101, a placing cylinder 102 is arranged on the top of the base 101, a first ladle 103 is fixedly connected inside the placing cylinder 102, a clay layer 104 is fixedly connected to the inner surface of the first ladle 103, a refractory layer 105 is fixedly connected to the surface of the clay layer 104, a high-temperature resistant coating 106 is fixedly connected to the surface of the refractory layer 105, and a discharge port 107 is arranged on the surface of the first ladle 103.
[0032] There are two placement cylinders 102 , which are evenly distributed on the surface of the base 101 symmetrically with respect to the center of the surface. The first ladle 103 is arranged at the center of the placement cylinder 102 , and the clay layer 104 is evenly coated inside the first ladle 103 .
[0033] The supporting mechanism 2 includes a supporting frame 201, a first mounting cover 202 is fixedly connected to the surface of the supporting frame 201, an air inlet pipe 203 is fixedly connected to the surface of the first mounting cover 202, a flame head 204 is arranged on the inner surface of the first mounting cover 202, an air outlet 205 is arranged on the inner surface of the first mounting cover 202, a rotating rod 206 is fixedly connected to the outer surface of the first mounting cover 202, a connecting column 207 is fixedly connected to the surface of the rotating rod 206, a retaining ring 208 is fixedly connected to the bottom of the connecting column 207, and a hydraulic rod 209 is fixedly connected to the bottom of the retaining ring 208.
[0034] There are two support frames 201, which are evenly distributed on both sides symmetrically with respect to the center of the surface of the base 101. The air inlet pipe 203 is arranged at the center position of the outer side of the first mounting cover 202, and the flame head 204 is arranged at the inner center position of the first mounting cover 202. The flame head 204 is arranged inside the air inlet pipe 203. There are two connecting columns 207, which are evenly distributed on the surface symmetrically with respect to the center of the surface of the rotating rod 206.
[0035] The bottom of the hydraulic rod 209 is fixedly connected to the top of the base 101 .
[0036] The preheating mechanism 3 comprises a second installation cover 301 and a second ladle 302 . A gas outlet 303 is provided on the surface of the second installation cover 301 . A gas outlet pipe 304 is fixedly connected to the surface of the gas outlet hole 303 . A heat preservation layer 305 is fixedly connected to the surface of the gas outlet pipe 304 .
[0037] The second ladle 302 is disposed inside the placement tube 102 , and the air outlet 303 is disposed at the center of the surface of the second installation cover 301 , and the air outlet 303 runs through the second installation cover 301 .
[0038] The implementation principle of a ladle series baking device in the embodiment of the present application is as follows: when a ladle heating process is required, firstly, the first installation cover 202 and the second installation cover 301 are closed above the first ladle 103 and the second ladle 302. When the placement is completed, the combustible gas enters the first ladle 103 from the air inlet pipe 203, and is ignited by the flame head 204 to dry and heat the first ladle 103. When heated to a certain temperature, the air outlet 205 is opened, and the residual heat inside the first ladle 103 is introduced from the air outlet 205 inside the first ladle 103 from the air outlet pipe 304 from the air outlet hole 303 into the second ladle 302 to preheat the second ladle 302. When the heating of the first ladle 103 is completed, the first ladle 103 is taken out by a crane, and the second ladle 302 is moved to the inside of the placing tube 102 at the bottom of the first installation cover 202. The placing tube 102 originally placed the second ladle 302 is placed with a new ladle that needs to be preheated for preheating.
[0039] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. A ladle series baking device, characterized in that: It comprises a main body mechanism (1), a supporting mechanism (2) and a preheating mechanism (3), wherein the supporting mechanism (2) is located on the left side of the main body mechanism (1), and the preheating mechanism (3) is located on the top of the main body mechanism (1); The main body structure (1) comprises a base (101), a placement tube (102) is arranged on the top of the base (101), a first ladle (103) is fixedly connected inside the placement tube (102), a clay layer (104) is fixedly connected to the inner surface of the first ladle (103), a refractory layer (105) is fixedly connected to the surface of the clay layer (104), a high-temperature resistant coating (106) is fixedly connected to the surface of the refractory layer (105), and a discharge port (107) is arranged on the surface of the first ladle (103).
2. A ladle series baking device as claimed in claim 1, characterized in that: The number of the placing tubes (102) is set to two, and the two placing tubes (102) are evenly distributed on the surface symmetrically with the center of the base (101) surface, the first ladle (103) is set at the center position inside the placing tube (102), and the clay layer (104) is evenly applied inside the first ladle (103).
3. A ladle series baking device as claimed in claim 1, characterized in that: The support mechanism (2) comprises a support frame (201), a first mounting cover (202) is fixedly connected to the surface of the support frame (201), an air inlet pipe (203) is fixedly connected to the surface of the first mounting cover (202), a flame head (204) is arranged on the inner surface of the first mounting cover (202), an air outlet (205) is arranged on the inner surface of the first mounting cover (202), a rotating rod (206) is fixedly connected to the outer surface of the first mounting cover (202), a connecting column (207) is fixedly connected to the surface of the rotating rod (206), a clamping ring (208) is fixedly connected to the bottom of the connecting column (207), and a hydraulic rod (209) is fixedly connected to the bottom of the clamping ring (208).
4. A ladle series baking device as claimed in claim 3, characterized in that: The number of the support frames (201) is two, and the two support frames (201) are evenly distributed on both sides symmetrically with respect to the center of the surface of the base (101); the air intake pipe (203) is arranged at the center position of the outer side of the first installation cover (202); the flame head (204) is arranged at the center position of the inner side of the first installation cover (202); the flame head (204) is arranged inside the air intake pipe (203); the number of the connecting columns (207) is two, and the two connecting columns (207) are evenly distributed on the surface symmetrically with respect to the center of the surface of the rotating rod (206).
5. A ladle series baking device as claimed in claim 3, characterized in that: The bottom of the hydraulic rod (209) is fixedly connected to the top of the base (101).
6. The ladle series baking device according to claim 1, characterized in that: The preheating mechanism (3) comprises a second installation cover (301) and a second ladle (302); an air outlet hole (303) is provided on the surface of the second installation cover (301); an air outlet pipe (304) is fixedly connected to the surface of the air outlet hole (303); and an insulation layer (305) is fixedly connected to the surface of the air outlet pipe (304).
7. A ladle series baking device as claimed in claim 6, characterized in that: The second ladle (302) is arranged inside the placement tube (102), the air outlet (303) is arranged at the center position of the surface of the second installation cover (301), and the air outlet (303) passes through the second installation cover (301).