A carton interlayer unpacking and loading machine

By designing a carton compartment unboxing and loading machine, using PLC and sensor control, the cylinder connecting rod structure realizes automatic discharge, which solves the problem of low manual operation efficiency in the existing technology, improves production efficiency and reduces employment costs.

CN222712981UActive Publication Date: 2025-04-04JIANGSU WORLD FURNITURE CO LTD
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Patent Information

Application Number
CN202420595009.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-26
Publication Date
2025-04-04
Estimated Expiration
2034-03-26

AI Technical Summary

Technical Problem

The existing paper partitions mainly rely on manual operation when put into the carton, which are inefficient, labor-intensive, and high labor costs.

Method used

A carton compartment unboxing and loading machine is designed, including a frame, material collection mechanism and unboxing mechanism. Through PLC and sensor control, the cylinder connecting rod structure is used to achieve automatic and rapid material discharge.

Benefits of technology

It realizes automatic material discharge, improves production efficiency, reduces manual operation, reduces employment costs, and operates quickly and conveniently.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a carton interlayer unpacking and loading machine, comprising a frame, the upper end of which is fixedly connected to a table panel, and a plurality of paper sheet interlayers are stacked on the table panel, and a material taking mechanism and an unpacking mechanism are respectively fixedly connected to the right side of the frame, and the unpacking mechanism is located at the lower side of the material taking mechanism, and a carton is also arranged at the lower side of the unpacking mechanism. The utility model adopts a cylinder connecting rod structure device, which is stable and reliable, realizes the purpose of automatic and rapid material discharge, releases labor, and improves production efficiency; and the entire equipment is fast and convenient to operate.
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Description

Technical Field

[0001] The utility model relates to the technical field of carton processing, in particular to a carton interlayer unpacking and loading machine. Background Art

[0002] Cartons are the most widely used packaging products. According to different materials, there are corrugated boxes, single-layer cardboard boxes, etc., with various specifications and models. Commonly used cartons are three-layer and five-layer, and seven-layer is less used. Each layer is divided into lining paper, corrugated paper, core paper, and face paper. The lining and face paper are tea board paper and kraft paper, and the core paper is corrugated paper. The color and feel of various papers are different, and the paper produced by different manufacturers (color, feel) is also different.

[0003] At present, when the existing paper interlayers are placed in cartons, they are mainly unloaded manually, which is inefficient, labor-intensive, time-consuming and labor-intensive, and has high labor costs. In order to meet market demand, achieve the purpose of fast unloading and improve product quality, a carton interlayer unpacking and loading machine is needed to solve the above problems. Utility Model Content

[0004] The utility model aims to provide a carton interlayer unpacking and loading machine to overcome the above problems or at least partially solve the above problems.

[0005] In order to achieve the above-mentioned purpose, the technical solution of the utility model is specifically implemented as follows:

[0006] The utility model provides a carton interlayer unpacking and loading machine, comprising a frame, the upper end of the frame is fixedly connected to a table panel, and a plurality of paper sheet interlayers are stacked on the table panel, a material picking mechanism and an unpacking mechanism are respectively fixedly connected to the right side of the frame, and the unpacking mechanism is located at the lower side of the material picking mechanism, and a carton is also arranged at the lower side of the unpacking mechanism.

[0007] As a further solution of the utility model, the material picking mechanism includes a connecting rod reciprocating cylinder, a connecting rod mechanism, a material picking cylinder, a suction cup fixing plate and a suction cup. The output end of the connecting rod reciprocating cylinder is rotatably connected to one end of the connecting rod mechanism via a rotating shaft, the other end of the connecting rod mechanism is fixedly connected to the material picking cylinder, the output end of the material picking cylinder is fixedly connected to the suction cup fixing plate, and the suction cup fixing plate is located on the lower side of the material picking cylinder, and a plurality of suction cups are fixedly connected to the suction cup fixing plate.

[0008] As a further solution of the utility model, it also includes a fixed frame, which is fixedly connected to the right side of the frame, the tail end of the connecting rod reciprocating cylinder is rotatably connected to the fixed frame through a rotating shaft, and the connecting rod reciprocating cylinder is arranged on the fixed frame, the connecting rod mechanism is rotatably connected to the bearing seat through a bearing, and the bearing seat is fixedly connected to the upper side of the fixed frame.

[0009] As a further solution of the utility model, the unpacking mechanism includes an unpacking reciprocating cylinder, an unpacking cylinder, an unpacking paddle and a gear driving mechanism. The hydraulic rod on the unpacking reciprocating cylinder is fixedly connected to a fixed plate, and the fixed plate is located on the upper side of the unpacking reciprocating cylinder. The unpacking cylinder is fixedly connected to the fixed plate. One side of the hydraulic rod on the unpacking cylinder is connected to the gear driving mechanism, and the gear driving mechanism is driven by the extension and retraction of the unpacking cylinder. A plurality of unpacking paddles are fixedly connected to the gear driving mechanism.

[0010] As a further solution of the utility model, it also includes a connecting plate, which is fixedly connected to the right side of the frame, and a linear guide rail 1 is fixedly connected to the other side of the connecting plate, and the slider on the linear guide rail 1 is fixedly connected to the fixed plate, and the unpacking reciprocating cylinder is fixedly connected to the lower right side of the connecting plate.

[0011] As a further solution of the present invention, the gear drive mechanism includes a rack, a circular gear, a driving rod and a bevel gear set. A circular gear is provided on the upper side of the rack, and the gears are meshed with each other through gear teeth. The circular gear is sleeved and fixed on one end of the driving rod, and the driving rod is provided with a bearing seat, and the bearing seat is fixedly connected to the upper side of the fixed plate. The left and right ends of the driving rod are sleeved with bevel gear sets, and the bevel gear set includes two bevel gears, and the two bevel gears are meshed with each other through gear teeth, one of the bevel gears is sleeved and fixed to the driving rod, and the other bevel gear is fixedly connected to the unpacking paddle through a connecting rod, and the connecting rod is fixed to the fixed plate through the bearing seat, and the unpacking paddle is respectively fixed to the driving rod and the connecting rod.

[0012] As a further solution of the utility model, the front end of the hydraulic rod on the unpacking cylinder is fixedly connected to the fixed block, the rack is fixedly connected to the fixed block, and the bottom end of the fixed block is connected to the fixed plate through a linear guide rail 2.

[0013] The utility model provides a carton interlayer unpacking and loading machine, which has the following beneficial effects: it adopts PLC and sensor control, and the control method is simple and reliable; the equipment adopts a cylinder connecting rod structure device, which is stable and reliable, realizes the purpose of automatic and rapid material discharge, releases manpower, and improves production efficiency; and the entire equipment runs quickly and conveniently. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0015] Figure 1It is a structural schematic diagram of the utility model.

[0016] Figure 2 It is the front view of the utility model.

[0017] Figure 3 It is a structural schematic diagram of the material taking mechanism in the utility model.

[0018] Figure 4 It is a structural schematic diagram of the unpacking structure in the utility model.

[0019] In the figure: 1. frame; 2. table top; 3. paper partition; 4. material taking mechanism; 5. box opening mechanism; 6. carton; 41. connecting rod reciprocating cylinder; 42. connecting rod mechanism; 43. material taking cylinder; 44. suction cup fixing plate; 45. suction cup; 51. box opening reciprocating cylinder; 52. box opening cylinder; 53. box opening paddle; 54. gear drive mechanism. DETAILED DESCRIPTION

[0020] The exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.

[0021] See also Figure 1-4 A carton interlayer unpacking and loading machine provided by an embodiment of the utility model comprises a frame 1, a table panel 2 is fixedly connected to the upper end of the frame 1, and a plurality of paper interlayers 3 are stacked on the table panel 2, a material picking mechanism 4 and an unpacking mechanism 5 are fixedly connected to the right side of the frame 1, and the unpacking mechanism 5 is located at the lower side of the material picking mechanism 4, and a carton 6 is also arranged at the lower side of the unpacking mechanism 5.

[0022] During the use of the utility model, when the carton 6 is in place, the sensor on the device automatically detects the carton 6 and transmits the detection result to the PLC control terminal. The PLC control terminal then responds and controls the connecting rod reciprocating cylinder 41, the material taking cylinder 43, the box opening reciprocating cylinder 51 and the box opening cylinder 52 to work respectively. First, the box opening reciprocating cylinder 51 in the box opening mechanism 5 moves down and drives the box opening paddle 53 to contact the carton 6. Then the box opening cylinder 52 drives the carton 6 paddle to rotate, thereby realizing the box opening action of the carton 6. After the box opening action is completed, Then, the connecting rod reciprocating cylinder 41 in the picking mechanism 4 drives the connecting rod mechanism 42, thereby driving the picking cylinder 43, the suction cup fixing plate 44 and the suction cup 45 to rotate 135° clockwise, and then the picking cylinder 43 drives the suction cup 45 to contact the paper partition 3 and adsorb and fix it, and then the connecting rod reciprocating cylinder 41 and the picking cylinder 43 are reset, and drive the paper partition to be transferred to the top of the carton 6, and finally the picking cylinder 43 extends again, thereby driving the cardboard partition to move down and put it into the carton 6, and finally, the various mechanism components are returned to the initial position, and the material discharge action is completed.

[0023] like Figure 3 As shown, the material picking mechanism 4 includes a connecting rod reciprocating cylinder 41, a connecting rod mechanism 42, a material picking cylinder 43, a suction cup fixing plate 44 and a suction cup 45. The output end of the connecting rod reciprocating cylinder 41 is rotatably connected to one end of the connecting rod mechanism 42 through a rotating shaft, and the other end of the connecting rod mechanism 42 is fixedly connected to the material picking cylinder 43. The output end of the material picking cylinder 43 is fixedly connected to the suction cup fixing plate 44, and the suction cup fixing plate 44 is located at the lower side of the material picking cylinder 43. A plurality of suction cups 45 are fixedly connected to the suction cup fixing plate 44.

[0024] It also includes a fixed frame, which is fixedly connected to the right side of the frame 1. The tail end of the connecting rod reciprocating cylinder 41 is rotatably connected to the fixed frame through a rotating shaft, and the connecting rod reciprocating cylinder 41 is arranged on the fixed frame. The connecting rod mechanism 42 is rotatably connected to the bearing seat through a bearing, and the bearing seat is fixedly connected to the upper side of the fixed frame.

[0025] During use of the utility model, the connecting rod reciprocating cylinder 41 operates and drives the hydraulic rod thereon to extend, thereby driving the connecting rod mechanism 42, and then the connecting rod mechanism 42 synchronously drives the material taking cylinder 43 to rotate axially around the main rod in the connecting rod mechanism 42, thereby driving the suction cup fixing plate 44 and the suction cup 45 to rotate clockwise. After rotating 135°, the suction cup 45 is facing the paper partition 3, and then the material taking cylinder 43 operates and drives the hydraulic rod thereon to extend, thereby driving the suction cup 45 to approach the paper partition 3 and adsorb and fix the contacted paper partition 3. Then, the connecting rod reciprocating cylinder 41 and the material taking cylinder 43 are reset respectively, and the paper partition 3 can be transferred to the top of the carton 6.

[0026] like Figure 4As shown, the unpacking mechanism 5 includes an unpacking reciprocating cylinder 51, an unpacking cylinder 52, an unpacking paddle 53 and a gear driving mechanism 54. The hydraulic rod on the unpacking reciprocating cylinder 51 is fixedly connected to a fixed plate, and the fixed plate is located on the upper side of the unpacking reciprocating cylinder 51. The unpacking cylinder 52 is fixedly connected to the fixed plate. One side of the hydraulic rod on the unpacking cylinder 52 is connected to the gear driving mechanism 54, and the gear driving mechanism 54 is driven by the extension and retraction of the unpacking cylinder 52. A plurality of unpacking paddles 53 are fixedly connected to the gear driving mechanism 54.

[0027] It also includes a connecting plate, which is fixedly connected to the right side of the frame 1, and a linear guide rail 1 is fixedly connected to the other side of the connecting plate, and the slider on the linear guide rail 1 is fixedly connected to the fixed plate, and the unpacking reciprocating cylinder 51 is fixedly connected to the lower right side of the connecting plate.

[0028] The gear drive mechanism 54 includes a rack, a circular gear, a driving rod and a bevel gear set. A circular gear is arranged on the upper side of the rack, and the gears are meshed with each other through gear teeth. The circular gear is sleeved and fixed on one end of the driving rod. The driving rod is provided with a bearing seat, and the bearing seat is fixedly connected to the upper side of the fixed plate. The left and right ends of the driving rod are sleeved with a bevel gear set, and the bevel gear set includes two bevel gears, and the two bevel gears are meshed with each other through gear teeth. One of the bevel gears is sleeved and fixed to the driving rod, and the other bevel gear is fixedly connected to the unpacking paddle 53 through a connecting rod, and the connecting rod is fixed to the fixed plate through a bearing seat, and the unpacking paddle 53 is respectively fixed on the driving rod and the connecting rod.

[0029] The front end of the hydraulic rod on the unpacking cylinder 52 is fixedly connected to the fixed block, the rack is fixedly connected to the fixed block, and the bottom end of the fixed block is connected to the fixed plate through a linear guide rail 2.

[0030] During use of the utility model, the unpacking reciprocating cylinder 51 runs and drives the hydraulic rod thereon to retract, thereby driving the fixed plate, the unpacking cylinder 52, the unpacking paddles 53 and the gear drive mechanism 54 to move downward synchronously. At this time, multiple unpacking paddles 53 move to the upper end of the carton 6 and contact with the movable cardboard on the carton 6. Then the unpacking cylinder 52 is run, and the hydraulic rod on the unpacking cylinder 52 drives the rack to move forward, thereby driving the circular gear and the driving rod to rotate, and at the same time driving the bevel gear set, thereby driving the eight unpacking paddles 53 to rotate, thereby performing an unpacking operation on the carton 6. After the material is discharged, the carton 6 reciprocating cylinder, the unpacking cylinder 52 and the unpacking paddles 53 can be reset respectively.

[0031] The above are only embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various changes and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included within the scope of the claims of the present application.

Claims

1. A carton interlayer unpacking and loading machine, comprising a frame (1), characterized in that: The upper end of the frame (1) is fixedly connected to a table panel (2), and a plurality of paper sheet interlayers (3) are stacked on the table panel (2); a material taking mechanism (4) and a box opening mechanism (5) are fixedly connected to the right side of the frame (1), and the box opening mechanism (5) is located at the lower side of the material taking mechanism (4); and a carton (6) is also arranged at the lower side of the box opening mechanism (5).

2. A carton interlayer unpacking and loading machine according to claim 1, characterized in that: The material picking mechanism (4) comprises a connecting rod reciprocating cylinder (41), a connecting rod mechanism (42), a material picking cylinder (43), a suction cup fixing plate (44) and a suction cup (45); the output end of the connecting rod reciprocating cylinder (41) is rotatably connected to one end of the connecting rod mechanism (42) via a rotating shaft; the other end of the connecting rod mechanism (42) is fixedly connected to the material picking cylinder (43); the output end of the material picking cylinder (43) is fixedly connected to the suction cup fixing plate (44); the suction cup fixing plate (44) is located at the lower side of the material picking cylinder (43); and a plurality of suction cups (45) are fixedly connected to the suction cup fixing plate (44).

3. A carton interlayer unpacking and loading machine according to claim 2, characterized in that: It also includes a fixing frame, which is fixedly connected to the right side of the frame (1), the tail end of the connecting rod reciprocating cylinder (41) is rotatably connected to the fixing frame via a rotating shaft, and the connecting rod reciprocating cylinder (41) is arranged on the fixing frame, and the connecting rod mechanism (42) is rotatably connected to a bearing seat via a bearing, and the bearing seat is fixedly connected to the upper side of the fixing frame.

4. A carton interlayer unpacking and loading machine according to claim 1, characterized in that: The unpacking mechanism (5) comprises an unpacking reciprocating cylinder (51), an unpacking cylinder (52), an unpacking paddle (53) and a gear drive mechanism (54); the hydraulic rod on the unpacking reciprocating cylinder (51) is fixedly connected to a fixed plate, and the fixed plate is located on the upper side of the unpacking reciprocating cylinder (51); the unpacking cylinder (52) is fixedly connected to the fixed plate; one side of the hydraulic rod on the unpacking cylinder (52) is connected to the gear drive mechanism (54), and the gear drive mechanism (54) is driven by the extension and retraction of the unpacking cylinder (52); and a plurality of unpacking paddles (53) are fixedly connected to the gear drive mechanism (54).

5. A carton interlayer unpacking and loading machine according to claim 4, characterized in that: It also includes a connecting plate, which is fixedly connected to the right side of the frame (1), and a linear guide rail is fixedly connected to the other side of the connecting plate, and a slider on the linear guide rail is fixedly connected to the fixed plate, and the box opening reciprocating cylinder (51) is fixedly connected to the lower right side of the connecting plate.

6. A carton interlayer unpacking and loading machine according to claim 4, characterized in that: The gear drive mechanism (54) comprises a rack, a circular gear, a driving rod and a bevel gear set. A circular gear is arranged on the upper side of the rack and meshes with each other through gear teeth. The circular gear is sleeved and fixed on one end of the driving rod. The driving rod is arranged on a bearing seat, and the bearing seat is fixedly connected to the upper side of a fixed plate. The left and right ends of the driving rod are sleeved with a bevel gear set, and the bevel gear set comprises two bevel gears, and the two bevel gears mesh with each other through gear teeth. One of the bevel gears is sleeved and fixed to the driving rod, and the other bevel gear is fixedly connected to an opening paddle (53) through a connecting rod, and the connecting rod is fixed to the fixed plate through a bearing seat. The opening paddle (53) is respectively fixed to the driving rod and the connecting rod.

7. A carton interlayer unpacking and loading machine according to claim 6, characterized in that: The front end of the hydraulic rod on the box opening cylinder (52) is fixedly connected to the fixed block, the rack is fixedly connected to the fixed block, and the bottom end of the fixed block is connected to the fixed plate through a second linear guide rail.