An intelligent automatic dispensing and dosing system
Through the intelligent automatic dispensing system, the dosage of dosage is automatically adjusted by using the detection components and the PLC controller, which solves the problem of high labor intensity and inability to automatically adjust the dosage of traditional manual dispensing methods, and ensures the quality of automatic dispensing and effluent water.
Patent Information
- Application Number
- CN202421493820.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-27
AI Technical Summary
Traditional manual dispensing methods have high labor intensity in large-scale water treatment stations, and the operation is not timely and inaccurate, and the dosage cannot be automatically adjusted according to changes in incoming water quality and effluent water quality, resulting in waste or insufficient agents and the effluent water quality does not meet the standards.
An intelligent automatic dispensing and dosing system is designed, including a dispensing mechanism, a dosing pump, a water inlet detection component, a water outlet detection component and a controller. The water quality is detected through an online suspension measuring instrument, an electromagnetic flowmeter and a water outlet turbidity measuring instrument, and the PLC controller automatically adjusts the dosing volume.
The automatic configuration of the agent is realized, manual operation is reduced, operation and maintenance work is reduced, and the dosage is automatically adjusted according to changes in water quality, ensuring the water quality of the effluent and avoiding waste of the agent.
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Figure CN222724229U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sewage treatment, in particular to an intelligent automatic medicine dispensing and dosing system. Background Art
[0002] Sewage usually contains a large amount of suspended matter, colloids and other substances, and some of the suspended matter has a small particle size, light specific gravity, and slow sedimentation rate. In order to improve its sedimentation effect, there is usually an important process link in the water treatment process - the coagulant (PAC, PAM) addition process; the operation and maintenance workers need to mix the powdered coagulant and water into a certain concentration of liquid according to the proportion, and the prepared solution is transported to the water treatment equipment area through the dosing pump and fully mixed with the sewage.
[0003] In traditional processes, maintenance workers need to prepare liquid medicines regularly to ensure the continuous operation of the water treatment process. The traditional manual preparation method is to manually carry the medicine into the solution bucket and mix it with water in a certain proportion. For large-scale water treatment stations, workers have a large workload of carrying medicines every day and the labor intensity is high. In particular, the odor emitted by some medicines causes great harm to the human body, resulting in the manual dosing method becoming less and less suitable for the requirements of modern processes.
[0004] In addition, traditional manual dosing has many shortcomings, such as untimely and inaccurate dosing; the dosage needs to be set in advance by the operation and maintenance personnel, and the dosage cannot be automatically adjusted according to changes in the incoming water quality and the outgoing water quality, which may cause waste of dosage, or insufficient dosage and substandard outgoing water quality.
[0005] Therefore, in order to reduce the number of inspections and medication dispensing by operation and maintenance personnel, the present application proposes an intelligent automatic medication dispensing and dosing system that can automatically configure the medicine solution and automatically perform parameter adjustments according to the water load and operating conditions, thereby maximizing work efficiency and reducing the operating burden on workers. Utility Model Content
[0006] In view of the above-mentioned defects or deficiencies in the prior art, it is desirable to provide an intelligent automatic medication dispensing and dosing system.
[0007] The utility model provides an intelligent automatic dispensing and dosing system, which is used in conjunction with water treatment equipment. The inlet of the water treatment equipment transports the sewage in the regulating tank to the water treatment equipment through a sewage inlet pipe, and the outlet of the water treatment equipment transports the obtained clean water to the inside of the clean water tank through a water production pipe; further, the automatic dispensing and dosing system includes a dispensing mechanism, a dosing pump, a water inlet detection component, a water outlet detection component and a controller; wherein,
[0008] The drug dispensing mechanism includes a drug powder feeding component and a drug dissolving component, wherein the drug powder feeding component is connected to the drug dissolving component and is used to transfer the drug powder to the drug dissolving component for full dissolution;
[0009] The dosing pump is connected to the drug dissolving component via a drug inlet pipe, and is connected to the sewage inlet pipe via a dosing pipe, and is used to control the amount of drug solution entering the sewage inlet pipe;
[0010] The water inlet detection component includes an online suspended solids meter and an electromagnetic flowmeter fixedly arranged on the sewage inlet pipe, which are used to measure the suspended solids content in the sewage and the amount of water inlet;
[0011] The outlet water detection assembly includes an outlet water turbidity meter fixedly arranged on the water production pipe, which is used to measure the turbidity of the clean water obtained after being treated by the water treatment equipment;
[0012] The controller adopts a PLC controller, and the powder feeding component, dissolving component, dosing pump, online suspended matter measuring instrument, electromagnetic flowmeter and outlet water turbidity measuring instrument are all electrically connected to the PLC controller, thereby realizing linkage control of each component or instrument.
[0013] Furthermore, the drug dissolving component includes a drug dissolving barrel, a water inlet component, an electric stirrer and an ultrasonic level meter; wherein,
[0014] The medicine dissolving barrel has a bucket-shaped loading port at the top for medicine powder to enter;
[0015] The water inlet assembly comprises a water inlet pipe arranged on the side wall of the bucket-shaped feeding port, and an electric valve is fixedly arranged on the water inlet pipe for controlling the amount of water entering the inside of the medicine dissolving barrel;
[0016] The electric stirrer is arranged inside the drug dissolving barrel and is used to fully mix and dissolve the drug powder and the solvent;
[0017] The ultrasonic level meter is fixedly arranged on the upper part of the inner wall of the medicine dissolving barrel, and is used to detect the height of the liquid level inside the medicine dissolving barrel.
[0018] Furthermore, the medicine powder feeding assembly includes a storage hopper for storing medicine powder, and an inclined spiral feeder is fixedly arranged between the storage hopper and the bucket-shaped feeding port for conveying the medicine powder inside the storage hopper to the inside of the medicine dissolving barrel.
[0019] Furthermore, the online suspended matter measuring instrument and the electromagnetic flowmeter are arranged on the sewage inlet pipe and located on the side of the dosing pipe away from the water treatment equipment.
[0020] Furthermore, the spiral feeder, electric valve, electric stirrer, ultrasonic level meter, dosing pump, online suspended solids meter, electromagnetic flowmeter and outlet water turbidity meter are all electrically connected to the PLC controller.
[0021] Compared with the prior art, the beneficial effects of the utility model are:
[0022] The intelligent automatic dispensing and dosing system of the utility model can realize automatic configuration of medicines through the provision of medicine powder feeding components and medicine dissolving components, reduce manual dispensing operations, and reduce operation and maintenance workload; in addition, an online suspended solids meter, an electromagnetic flowmeter and an effluent turbidity meter are also provided, which can automatically adjust the dosage of medicines according to the content of suspended solids in the raw sewage and the level of effluent turbidity, effectively ensure the adaptability of the dosage of medicines, prevent the waste of medicines, and ensure the effluent water quality.
[0023] It should be understood that the contents described in the summary of the utility model are not intended to limit the key or important features of the embodiments of the utility model, nor are they intended to limit the scope of the utility model.
[0024] Other features of the present invention will become readily understood through the following description. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:
[0026] Figure 1 A simplified structural diagram of an intelligent automatic dispensing and dosing system provided by an embodiment of the utility model;
[0027] Figure 2 This is the process flow chart of the automatic dispensing and dosing system;
[0028] Numbers in the figure: 1. Drug dissolving barrel; 2. Bucket-shaped feeding port; 3. Water inlet pipe; 4. Electric valve; 5. Electric agitator; 6. Ultrasonic level meter; 7. Storage hopper; 8. Screw feeder; 9. Dosing pump; 10. Drug inlet pipe; 11. Dosing pipe; 12. Sewage inlet pipe; 13. Online suspended solids meter; 14. Electromagnetic flowmeter; 15. Water production pipe; 16. Effluent turbidity meter; 17. Water treatment equipment; 18. Equalization tank; 19. Clear water tank; 20. Controller. DETAILED DESCRIPTION
[0029] The utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are only used to explain the relevant utility model, rather than to limit the utility model. It is also necessary to explain that, for the convenience of description, only the parts related to the utility model are shown in the accompanying drawings.
[0030] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments of the present invention can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0031] Please refer to Figures 1-2 The embodiment of the utility model provides an intelligent automatic dispensing and dosing system, which is used in conjunction with a water treatment device 17. The inlet of the water treatment device 17 transports the sewage in the regulating tank 18 to the water treatment device 17 through a sewage inlet pipe 12, and the outlet of the water treatment device 17 transports the obtained clean water to the inside of a clean water tank 19 through a water production pipe 15;
[0032] The automatic dispensing and dosing system includes a dispensing mechanism, a dosing pump 9, a water inlet detection component, a water outlet detection component and a controller;
[0033] The drug dispensing mechanism includes a drug powder feeding component and a drug dissolving component, wherein the drug powder feeding component is connected to the drug dissolving component and is used to transfer the drug powder to the drug dissolving component for full dissolution;
[0034] In a preferred embodiment, the drug dissolving component includes a drug dissolving tank 1, a water inlet component, an electric stirrer 5 and an ultrasonic level meter 6; wherein,
[0035] The medicine dissolving barrel 1 is provided with a bucket-shaped loading port 2 for the medicine powder to enter on its top. The shape of the bucket-shaped loading port 2 can make it easier for the medicine powder to enter the inside of the medicine dissolving barrel 1. The top of the medicine dissolving barrel 1 is provided in a sealed form, that is, a closed top cover is provided. The bucket-shaped loading port 2 is provided on the top cover to prevent the medicine powder from spreading around and causing waste when entering the inside of the medicine dissolving barrel 1 through the bucket-shaped loading port 2, and preventing the medicine powder from losing control of the ratio with the solvent.
[0036] The water inlet assembly includes a water inlet pipe 3 arranged on the side wall of the bucket-shaped feeding port 2, and an electric valve 4 is fixedly arranged on the water inlet pipe 3 to control the amount of water entering the inside of the medicine dissolving barrel 1 to match the amount of medicine powder entering the inside of the medicine dissolving barrel 1 to prepare the medicine;
[0037] The electric stirrer 5 is arranged inside the medicine dissolving barrel 1, and is used for fully mixing and dissolving the medicine powder and the solvent; wherein, a driving motor can be arranged on the top surface of the medicine dissolving barrel 1, and a stirring blade and other structures can be arranged inside the medicine dissolving barrel 1, and the driving motor is fixedly connected to the top end of the fixed shaft of the stirring blade to realize the stirring function.
[0038] The ultrasonic level meter 6 is fixedly arranged on the upper part of the inner wall of the medicine dissolving barrel 1 and is used to detect the height of the liquid level inside the medicine dissolving barrel 1 .
[0039] In a preferred embodiment, the powder feeding assembly includes a storage hopper 7 for storing powder, and an inclined screw feeder 8 is fixedly provided between the storage hopper 7 and the bucket-shaped feeding port 2 for conveying the powder inside the storage hopper 7 to the inside of the drug dissolving barrel 1.
[0040] A dosing pump 9, which is connected to the drug dissolving component via a drug inlet pipe 10, and is connected to the sewage inlet pipe 12 via a dosing pipe 11, and is used to control the amount of drug solution entering the sewage inlet pipe 12;
[0041] The water inlet detection component includes an online suspended solids measuring instrument 13 and an electromagnetic flowmeter 14 fixedly arranged on the sewage inlet pipe 12, which are used to measure the suspended solids content in the sewage and the amount of water inlet;
[0042] The outlet water detection assembly includes an outlet water turbidity meter 16 fixedly arranged on the water production pipe 15, which is used to measure the turbidity of the clean water obtained after being treated by the water treatment equipment;
[0043] The controller 20 adopts a PLC controller, and the powder feeding component, the dissolving component, the dosing pump 9, the online suspended matter measuring instrument 13, the electromagnetic flowmeter 14 and the outlet turbidity measuring instrument 16 are all electrically connected to the PLC controller, thereby realizing the linkage control of each component or instrument.
[0044] In a preferred embodiment, the online suspended solids meter 13 and the electromagnetic flowmeter 14 are arranged on the sewage inlet pipe 12 at a side of the dosing pipe 9 away from the water treatment equipment 17 .
[0045] In a preferred embodiment, the screw feeder 8, the electric valve 4, the electric stirrer 5, the ultrasonic level meter 6, the dosing pump 9, the online suspended solids meter 13, the electromagnetic flow meter 14 and the outlet turbidity meter 16 are all electrically connected to the PLC controller.
[0046] The working principle of this utility model:
[0047] Manually pour the bagged powdered medicine (powder) into the storage hopper 7, which is placed on the ground and arranged on one side of the dissolving medicine component, and can store more than 3 days of dry powder medicine (i.e., powder); the powder is transported to the bucket-shaped feeding port 2 at the upper end of the dissolving medicine barrel 1 through the spiral feeder 8, one end of the spiral feeder 8 is connected to the storage hopper 7, and the other end is arranged at the bucket-shaped feeding port 2 at the upper end of the dissolving medicine barrel 1, and the powder and tap water are added to the dissolving medicine barrel according to a ratio, and the ratio is generally 5 to 10:100;
[0048] The medicine powder is fully mixed and dissolved under the stirring action of the electric stirrer 5; an ultrasonic level meter 6 is installed in the medicine dissolving barrel 1, and the level meter is provided with high and low level signals; the level signal is associated with the electric valve 4 and the dosing pump 9 on the water inlet pipe 3; when the liquid level is high, the tap water electric valve 4 needs to be closed to stop dispensing; the medicine dissolving barrel 1 is connected to the dosing pump 9 with automatic adjustment function through the medicine inlet pipe 10; when the liquid level inside the medicine dissolving barrel 1 is low, the dosing pump 9 stops working.
[0049] The dosing pump 9 is connected to the sewage inlet pipe 12 of the water treatment equipment 17 through the drug inlet pipe 10, and the water outlet of the water treatment equipment 17 is transported to the clean water tank 19 through the water production pipe 15;
[0050] A water outlet turbidity meter 16 is installed on the water production pipe 15, and the signal of the water outlet turbidity meter 16 is associated with the dosing pump 9 through the PLC controller;
[0051] The sewage in the regulating tank 18 is transported to the water inlet of the water treatment equipment 17 through the sewage inlet pipe 12; an online suspended solids meter 13 and an electromagnetic flowmeter 14 are installed on the sewage inlet pipe 12; the online suspended solids meter 13 and the electromagnetic flowmeter 14 need to feed back electrical signals to the PLC controller, and the PLC controller deduces the appropriate dosage according to the level of suspended solids in the influent water and the size of the influent water, according to the simulation curve of suspended solids + water volume + dosage in the PLC system, and then sends the signal to the dosing pump 9, which has automatic adjustment capability. The dosing pump 9 adjusts the dosage according to the instruction, and then pumps the liquid medicine to the water treatment equipment 17.
[0052] Among them, all electrical devices are controlled by PLC.
[0053] The automatic dispensing and dosing system of the present application can automatically dispense medicines, reduce manual operations, and reduce operation and maintenance workload; it can automatically adjust the dosage of medicines according to the suspended matter content in the raw water and the turbidity of the effluent water, effectively ensuring the adaptability of the dosage of medicines, thereby preventing the waste of medicines and ensuring the quality of the effluent water.
[0054] In the description of this specification, the terms "connection", "installation", "fixation" and the like should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0055] In the description of this specification, the description of the terms "one embodiment", "some embodiments", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0056] The above are only preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. An intelligent automatic dispensing and dosing system is used in conjunction with a water treatment device. The inlet of the water treatment device transports the sewage in the regulating tank to the water treatment device through a sewage inlet pipe, and the outlet of the water treatment device transports the obtained clean water to the inside of the clean water tank through a water production pipe; characterized in that: The automatic dispensing and dosing system includes a dispensing mechanism, a dosing pump, a water inlet detection component, a water outlet detection component and a controller; wherein, The drug dispensing mechanism includes a drug powder feeding component and a drug dissolving component, wherein the drug powder feeding component is connected to the drug dissolving component and is used to transfer the drug powder to the drug dissolving component for full dissolution; The dosing pump is connected to the drug dissolving component via a drug inlet pipe, and is connected to the sewage inlet pipe via a dosing pipe, and is used to control the amount of drug solution entering the sewage inlet pipe; The water inlet detection component includes an online suspended solids measuring instrument and an electromagnetic flowmeter fixedly arranged on the sewage inlet pipe, which are used to measure the suspended solids content in the sewage and the amount of water inlet; The outlet water detection assembly includes an outlet water turbidity meter fixedly arranged on the water production pipe, which is used to measure the turbidity of the clean water obtained after being treated by the water treatment equipment; The controller adopts a PLC controller, and the powder feeding component, dissolving component, dosing pump, online suspended matter measuring instrument, electromagnetic flowmeter and outlet water turbidity measuring instrument are all electrically connected to the PLC controller, thereby realizing linkage control of each component or instrument.
2. The intelligent automatic dispensing and dosing system according to claim 1 is characterized in that: The drug dissolving component includes a drug dissolving barrel, a water inlet component, an electric stirrer and an ultrasonic level meter; wherein, The medicine dissolving barrel has a bucket-shaped loading port at the top for medicine powder to enter; The water inlet assembly comprises a water inlet pipe arranged on the side wall of the bucket-shaped feeding port, and an electric valve is fixedly arranged on the water inlet pipe for controlling the amount of water entering the inside of the medicine dissolving barrel; The electric stirrer is arranged inside the drug dissolving barrel and is used to fully mix and dissolve the drug powder and the solvent; The ultrasonic level meter is fixedly arranged on the upper part of the inner wall of the medicine dissolving barrel, and is used to detect the height of the liquid level inside the medicine dissolving barrel.
3. The intelligent automatic dispensing and dosing system according to claim 2 is characterized in that: The medicine powder feeding assembly comprises a storage hopper for storing medicine powder, and an inclined spiral feeder is fixedly arranged between the storage hopper and the bucket-shaped feeding port for conveying the medicine powder inside the storage hopper to the inside of the medicine dissolving barrel.
4. The intelligent automatic dispensing and dosing system according to claim 1 is characterized in that: The online suspended matter measuring instrument and the electromagnetic flowmeter are arranged on the sewage inlet pipe and located on a side of the dosing pipe away from the water treatment equipment.
5. The intelligent automatic dispensing and dosing system according to claim 3 is characterized in that: The spiral feeder, electric valve, electric stirrer, ultrasonic level meter, dosing pump, online suspended solids meter, electromagnetic flowmeter and outlet water turbidity meter are all electrically connected to the PLC controller.
Citation Information
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