Structure of high-energy ion module

By adopting a high-energy ion module structure in the deodorization and sterilization device and using a -10KV high-voltage power supply to generate high-energy ions, the problems of complex structure and inefficiency of the existing device are solved, and efficient deodorization and simplified maintenance process is achieved.

CN222761101UActive Publication Date: 2025-04-15SHENZHEN CONFIDENT TECH
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Patent Information

Application Number
CN202421642654.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-04-15
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

The existing deodorization and sterilization devices have complex structures, low efficiency and single functionality, resulting in inconvenient installation and maintenance, high operating costs and fail to effectively solve the problems of odor and microorganism removal.

Method used

It adopts a high-energy ion module structure, including plastic shells, metal parts, electronic parts and filter components, and generates high-energy ions through a -10KV high-voltage power supply, interrupts the chemical bonds of odor molecules and breaks down bacteria, molds, viruses and other microorganisms, achieving deodorization and bactericidal effects.

Benefits of technology

It realizes efficient deodorization and sterilization, simplifies installation and maintenance steps, reduces maintenance costs, extends the service life of the equipment, and provides a healthy, safe and comfortable space.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of air purifiers, in particular to a structure of a high-energy ion module, which comprises a plastic shell, a metal component, an electronic component and a plurality of groups of filter components packaged in an inner cavity of the plastic shell, the plastic shell comprises a high-voltage power supply box, a positive and negative pole piece fixing seat, a catalytic net guide groove and a bonding pad PCB (printed circuit board) fixing box, the metal part comprises a 304 stainless steel positive electrode needle tip piece and a 304 stainless steel negative electrode piece, the electronic part comprises a power supply vibrating needle PCB, a gold-plated bonding pad PCB and a-10kv high-voltage power supply, the filtering assembly comprises a high-energy ion generator assembly and a circular plasma catalysis net which are sequentially distributed from top to bottom, the-10kv high-voltage power supply is located in a high-voltage power supply box, and the high-energy ion generator assembly is located in the high-voltage power supply box. According to the utility model, an integrated module structure is adopted, the purposes of high-efficiency deodorization and sterilization are achieved while disassembly, assembly and maintenance are facilitated, the modern air purification industry is well added, more maintenance cost is saved for users, and a more comfortable, healthy and environment-friendly living environment is provided.
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Description

Technical Field

[0001] The utility model relates to the technical field of air purifiers, in particular to the structure of a high-energy ion module. Background Art

[0002] Whether in daily life or in industrial production, odors, bacteria, viruses, etc. always bother us. Traditional deodorization and sterilization methods, such as chemical fumigation and physical adsorption, often rely on a large amount of chemical substances. Deodorants and sterilizers use chemical ingredients, which produce secondary pollution; they cover up odors with fragrance but do not remove harmful substances; they have a short action time and a small action range, require frequent replacement of consumables, and have high operating costs; they have no continuous sterilization effect; they are not only costly, but may also cause secondary pollution.

[0003] In the prior art, although there are deodorizing and sterilizing devices on the market, they are complex in structure, poor in effect, and single in functionality, which brings great trouble to people; the installation and maintenance are also very inconvenient, which makes people discouraged, seriously wastes production resources, and increases the cost of use for users, but ultimately fails to solve the above problems. Therefore, it has become an urgent task to seek environmentally friendly and efficient deodorizing and sterilizing technologies. Utility Model Content

[0004] The utility model aims to solve the problems of complex structure, low efficiency and single functionality of the deodorizing and sterilizing device in the prior art.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a structure of a high-energy ion module, including a plastic shell, a metal component, an electronic component, and a filter component encapsulated in the inner cavity of the plastic shell, the plastic shell including a high-voltage power supply box, a positive and negative electrode plate fixing seat, a catalytic network guide groove and a pad PCB board fixing box, the metal component including a 304 stainless steel positive electrode needle tip sheet and a 304 stainless steel negative electrode sheet, the electronic component including a power supply spring needle PCB board, a gold-plated pad PCB board and a -10kv high-voltage power supply, the filter component including a high-energy ion generator component and a circular plasma catalytic network distributed in sequence from top to bottom, the -10kv high-voltage power supply is located inside the high-voltage power supply box, and the power supply spring needle PCB board and the gold-plated pad PCB board are located on one side of the lower surface of the catalytic network guide groove.

[0006] As a preferred implementation manner, the high-voltage power supply box and the positive and negative electrode plate fixing seats are respectively provided with a buckle 1 and an anti-mistake groove matching with the buckle 1.

[0007] As a preferred embodiment, hand-gripping grooves are symmetrically provided on both sides of the upper surface of the high-voltage power supply box.

[0008] As a preferred implementation, the 304 stainless steel positive electrode needle tip sheet and the 304 stainless steel negative electrode sheet are layered and limited by the positive and negative electrode sheet fixing seats, and the needle tip of the 304 stainless steel positive electrode needle tip sheet adopts a customized tungsten needle.

[0009] As a preferred implementation, the catalytic mesh guide groove is fixedly connected to the circular plasma catalytic mesh via a second buckle.

[0010] As a preferred implementation, the -10kv high-voltage power supply is encapsulated in a high-voltage power supply box using silica gel.

[0011] As a preferred implementation, the power supply spring pin PCB board and the gold-plated pad PCB board are connected by contacts and power is supplied.

[0012] Compared with the prior art, the advantages and positive effects of the utility model are:

[0013] 1. The utility model adopts an integrated module structure as a whole, which is convenient for disassembly and maintenance while also having the purpose of efficient deodorization and sterilization, contributing to the modern air purification industry, saving users more maintenance costs, and providing a more comfortable, healthy and environmentally friendly living environment.

[0014] 2. The utility model adopts advanced sterilization technology, applies -10KV voltage to the high-energy ion generator, thereby generating a large number of high-energy ions, breaking the chemical bonds of odor molecules and turning them into small molecules, while undergoing oxidation reactions, playing a highly efficient deodorizing function; in addition, a large number of high-speed and high-energy ions excited under the action of high voltage form an electron waterfall between the electrodes. When air passes through the electron waterfall, these high-energy and high-speed ions will break down the bacteria, mold, viruses and other microorganisms in the air, causing their death, playing a highly efficient sterilization and disinfection role, providing users with a healthy, safe and comfortable space, thereby achieving the purpose of highly efficient deodorization and sterilization.

[0015] 3. The utility model adopts a contact-type power supply docking method, which reduces poor contact caused by line plugging and unplugging, simplifies installation and disassembly steps, reduces maintenance costs, extends the overall service life of the equipment, and improves the user experience. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of a high-energy ion module provided by the utility model;

[0017] Figure 2 A schematic diagram of the explosion structure of a high-energy ion module provided by the utility model;

[0018] Figure 3A schematic diagram of the internal structure of a high-energy ion module provided by the utility model;

[0019] Legend:

[0020] 1. High-voltage power supply box; 2. Positive and negative electrode plate fixing seat; 3. 304 stainless steel positive electrode needle tip plate; 4. 304 stainless steel negative electrode plate; 5. Catalytic mesh guide groove; 6. Round plasma catalytic mesh; 7. Pad PCB board fixing box; 8. Customized tungsten needle; 9. Power supply spring needle PCB board; 10. Gold-plated pad PCB board; 11. -10kv high-voltage power supply. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-3 The utility model provides a technical solution: a structure of a high-energy ion module, including a plastic shell, metal parts, electronic parts, and a filter assembly encapsulated in the inner cavity of the plastic shell, the plastic shell including a high-voltage power supply box 1, a positive and negative electrode plate fixing seat 2, a catalytic network guide groove 5 and a pad PCB board fixing box 7, the metal parts include a 304 stainless steel positive electrode needle tip sheet 3 and a 304 stainless steel negative electrode sheet 4, the electronic parts include a power supply spring needle PCB board 9, a gold-plated pad PCB board 10 and a -10kv high-voltage power supply 11, the filter assembly includes a high-energy ion generator assembly and a circular plasma catalytic network 6 distributed from top to bottom, the -10kv high-voltage power supply 11 is located inside the high-voltage power supply box 1, the power supply spring needle PCB board 9 and the gold-plated pad PCB board 10 are located on one side of the lower surface of the catalytic network guide groove 5, the -10kv high-voltage power supply 11 is encapsulated in the high-voltage power supply box 1 with silicone, and the overall module is integrated. These parts are cleverly integrated to form a small and efficient unit that can be conveniently placed in a circular filter element.

[0023] like Figure 1-3 As shown, the high-voltage power supply box 1 and the positive and negative electrode plate fixing seat 2 are respectively provided with a buckle 1 and an anti-mistake groove matching the buckle 1. The design of the anti-mistake groove can effectively avoid misoperation during installation and improve the overall safety of the device.

[0024] like Figure 1-3 As shown, hand-gripping grooves are symmetrically provided on both sides of the upper surface of the high-voltage power supply box 1. The hand-gripping grooves are ergonomically designed to avoid slipping, thereby further enhancing the practicability of the device.

[0025] like Figure 1-3 As shown, the 304 stainless steel positive electrode needle tip sheet 3 and the 304 stainless steel negative electrode sheet 4 are layered and limited by the positive and negative electrode sheet fixing seats 2, and the needle tip of the 304 stainless steel positive electrode needle tip sheet 3 adopts a customized tungsten needle 8.

[0026] like Figure 1-3 As shown, the catalytic net guide groove 5 is fixedly connected to the circular plasma catalytic net 6 through a second buckle, and the circular plasma catalytic net 6 is detachable to facilitate subsequent cleaning.

[0027] like Figure 1-3 As shown, the power supply spring pin PCB board 9 and the gold-plated pad PCB board 10 are connected by contacts and power is supplied. The contact-type power supply docking method is adopted, which reduces the poor contact caused by the line plugging and unplugging process, simplifies the installation and disassembly steps, reduces the subsequent maintenance cost, and prolongs the service life.

[0028] Working principle:

[0029] During use, when it is necessary to clean, inspect or replace internal components, separate the buckle 1 from the foolproof groove, and then separate the high-voltage power supply box 1 from the positive and negative electrode fixing seat 2, and then separate the buckle 2, so that the catalytic network guide groove 5 is separated from the circular plasma catalytic network 6. Users can easily complete maintenance operations without using cumbersome or special tools. The module can be disassembled and installed with a light lift and a drop, which is safe and fast. This not only reduces maintenance costs, but also extends the overall service life of the equipment and improves the user's experience. Then, a -10KV voltage is applied to the high-energy ion generator to generate a large number of high-energy ions, which break the chemical bonds of the odor molecules and turn them into small molecules. At the same time, an oxidation reaction occurs, which plays an efficient deodorization function; in addition, a large number of high-speed and high-energy ions excited under the action of high voltage form an electron waterfall between the electrodes. When the air passes through the electron waterfall, these high-energy and high-speed ions will break through the bacteria, molds, viruses and other microorganisms in the air, thereby causing their death, playing an efficient sterilization and disinfection role, and providing users with a healthy, safe and comfortable space.

[0030] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A structure of a high-energy ion module, comprising a plastic shell, metal components, electronic components, and a filter assembly encapsulated in the inner cavity of the plastic shell, characterized in that: The plastic shell comprises a high-voltage power supply box (1), a positive and negative electrode plate fixing seat (2), a catalytic screen guide groove (5) and a pad PCB board fixing box (7); the metal component comprises a 304 stainless steel positive electrode needle tip sheet (3) and a 304 stainless steel negative electrode sheet (4); the electronic component comprises a power supply spring needle PCB board (9), a gold-plated pad PCB board (10) and a -10kv high-voltage power supply (11); the filter component comprises a high-energy ion generator component and a circular plasma catalytic screen (6) which are sequentially distributed from top to bottom; the -10kv high-voltage power supply (11) is located inside the high-voltage power supply box (1); the power supply spring needle PCB board (9) and the gold-plated pad PCB board (10) are located on one side of the lower surface of the catalytic screen guide groove (5).

2. The structure of a high energy ion module according to claim 1, characterized in that: The high-voltage power supply box (1) and the positive and negative electrode plate fixing seat (2) are respectively provided with a buckle 1 and an anti-mistake groove matched with the buckle 1.

3. The structure of a high energy ion module according to claim 1, characterized in that: Hand-gripping grooves are symmetrically provided on both sides of the upper surface of the high-voltage power supply box (1).

4. The structure of a high energy ion module according to claim 1, characterized in that: The 304 stainless steel positive electrode needle tip sheet (3) and the 304 stainless steel negative electrode sheet (4) are layered and limited by the positive and negative electrode sheet fixing seats (2), and the needle tip of the 304 stainless steel positive electrode needle tip sheet (3) adopts a customized tungsten needle (8).

5. The structure of a high energy ion module according to claim 1, characterized in that: The catalytic net guide groove (5) is fixedly connected to the circular plasma catalytic net (6) via a second buckle.

6. The structure of a high energy ion module according to claim 1, characterized in that: The -10kv high-voltage power supply (11) is encapsulated in the high-voltage power supply box (1) using silica gel.

7. The structure of a high energy ion module according to claim 1, characterized in that: The power supply spring pin PCB board (9) and the gold-plated pad PCB board (10) are connected at contacts and supply power.