Correcting device for assembling and welding H-shaped steel
By designing an H-shaped steel flange correction device including a roller conveyor, a roller frame and a hydraulic cylinder, the problem of the inward bending of the H-shaped steel flange in the prior art is solved, synchronous clamping and correction of the flange is achieved, and correction efficiency and range are improved.
Patent Information
- Application Number
- CN202421648227.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-07-12
AI Technical Summary
The existing H-shaped steel flange correction mechanism cannot effectively correct the problem of the flange bending to the inner side, and the correction range is limited, so it needs to be re-passed to correct the flange on the other side.
A correction device including a roller conveyor, a roller frame, and an H-shaped steel flange correction assembly is designed. The H-shaped steel flange is straightened and corrected under the synchronous action.
Synchronous clamping and correction of the H-shaped steel flange is realized, which can effectively correct the bending of the flange, improve the correction efficiency and range, and avoid the operation of repeating it.
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Figure CN222778647U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of H-beam correction equipment, in particular to a correction device used for H-beam assembly welding. Background Art
[0002] The welding deformation of H-beam is mainly caused by the thermal stress and residual stress generated during the welding process. This deformation will seriously affect the performance of H-beam and may even cause structural instability. For example, after the H-beam is welded, its flange will bend inward or outward, and the existing flange correction mechanism is usually an upper and lower roller mechanism, which cooperates with the hydraulic system on the roller mechanism to squeeze the H-beam flange; however, this method of hydraulic mechanical correction from the upper and lower surfaces of the H-beam has some defects. Since the correction force output by the correction mechanism is from the upper and lower surfaces, it can only be used for H-beams with flanges bent outward.
[0003] Secondly, some existing correction mechanisms can solve the problem of limited correction range, such as using three rollers to synchronously clamp the flange of the H-beam, but in this way, after correcting one side of the flange, it is necessary to correct the flange on the other side again. Therefore, those skilled in the art hereby propose a correction device for H-beam assembly welding. Utility Model Content
[0004] The purpose of the utility model is to provide a technical solution for a correction device for H-beam assembly welding to solve the shortcomings of the background technology. In order to solve the disadvantages and defects of the background technology, the technical solution has the following contents:
[0005] It comprises three conveyor support feet and two brackets, a roller conveyor is fixed on the top surface of the conveyor support feet, a roller frame is movably arranged on the upper surface of the roller conveyor, and the side where the roller frame and the roller conveyor are close to each other clamps and transports H-beam materials; an H-beam flange correction component is fixed on the top surface of the bracket, and the H-beam material passes through the internal gap of the H-beam flange correction component;
[0006] The H-beam flange correction assembly includes a left-right symmetrical L-shaped bending rod, which penetrates and is fixed to the middle column inside the L-shaped bending rod, and a hydraulic cylinder symmetrically arranged at the upper and lower ends of the middle column, and the hydraulic telescopic rod of the hydraulic cylinder is fixedly connected to a pressure block, a bearing is fixed to the bottom surface of the pressure block, and an upper pressure roller is rotatably connected to the inside of the bearing;
[0007] The outer ring surface of the center column is provided with two movable blocks on the upper and lower movable sleeves, and the side of the movable block close to the H-shaped steel material is rotatably connected with a lower pressure roller; wherein the lower pressure roller and the upper pressure roller are close to each other and are in clamping contact with the flange surface of the H-shaped steel material.
[0008] As a preferred solution of the utility model, the upper and lower ends of the center column are fixed with bases, the front and rear positions of the upper surface of the base are fixed with guide rails, and the end of the guide rail away from the base passes through the pressure block and is fixedly connected to the front and rear side walls of the hydraulic cylinder.
[0009] As a preferred solution of the utility model, a screw rod passes through the inner front position of the movable block, and four nuts are locked on the outer ring of the screw rod, and the sides of the nuts close to each other are in contact with the upper and lower surfaces of the movable block.
[0010] As a preferred solution of the utility model, the bottom surface of the L-shaped bent rod is locked and connected to the top surface of the bracket by bolts.
[0011] As a preferred solution of the utility model, the rear side wall of the bracket is fixedly connected to the front end surface of the roller conveyor.
[0012] As a preferred solution of the utility model, convex strips are fixed on the left and right sides of the upper surface of the roller conveyor and the left and right sides of the upper surface of the roller frame. The convex strips are stacked on each other, and the inside of the convex strips is provided with strip-shaped through holes. The inside of the strip-shaped through holes is penetrated by a screw rod, and nuts are mounted on both ends of the screw rod.
[0013] In the above technical solution, the technical effects and advantages provided by the utility model are:
[0014] In the design of this technical solution, the H-beam is clamped and transported by means of an adjustable spacing between a roller conveyor and a roller frame, and a flange correction component is provided at the discharge port of the roller conveyor. The flange of the H-beam is synchronously clamped by the lower pressure roller and the upper pressure roller, and the hydraulic cylinder is used to provide an inward extrusion force for the upper pressure roller, and the screw rod and the nut are used to provide an outward expansion force for the lower pressure roller. Under the synchronous action of the two forces, the flange of the H-beam is straightened and corrected during transportation. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0016] Figure 1 It is a schematic diagram of the H-beam flange correction assembly and the steel material conveying assembly;
[0017] Figure 2 It is a schematic diagram of the H-beam flange correction assembly;
[0018] Figure 3 Schematic diagram of the steel conveying assembly.
[0019] Description of reference numerals:
[0020] 1. Conveyor support foot; 2. Bracket; 3. H-beam flange correction assembly; 31. L-shaped bent rod; 32. Center column; 33. Screw rod; 34. Movable block; 35. Base; 36. Guide rail; 37. Hydraulic cylinder; 38. Pressure block; 39. Bearing; 310. Upper pressure roller; 311. Lower pressure roller; 4. H-beam material; 5. Roller rack; 6. Roller conveyor. DETAILED DESCRIPTION
[0021] In order to more clearly explain and illustrate the technical solution and implementation of the present utility model, several preferred specific embodiments for implementing the technical solution of the present utility model are introduced below.
[0022] The following description is merely exemplary in nature and is not intended to limit the present disclosure, application and use. It should be understood that in all these figures, the same or similar figure numbers indicate the same or similar parts and features. The various figures only schematically represent the concepts and principles of the embodiments of the present disclosure, and do not necessarily show the specific dimensions and proportions of the various embodiments of the present disclosure. Specific parts in specific drawings may use exaggerated methods to illustrate the relevant details or structures of the embodiments of the present disclosure. The various publications, patents and published patent specifications cited herein are incorporated herein by reference in their entirety. The technical solutions of the present utility model will be clearly and completely described below in conjunction with the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model.
[0023] Embodiment, a better technical solution for a correction device for H-beam assembly welding.
[0024] Including the following: Refer to the instruction manual Figure 1 As shown; it includes three conveyor support legs 1 and two brackets 2, a roller conveyor 6 is fixed on the top surface of the conveyor support leg 1, a roller frame 5 is movably provided on the upper surface of the roller conveyor 6, and an H-beam material 4 is clamped and transported on the side where the roller frame 5 and the roller conveyor 6 are close to each other; an H-beam flange correction component 3 is fixed on the top surface of the bracket 2, and the H-beam material 4 passes through the internal gap of the H-beam flange correction component 3.
[0025] Refer to the instruction manual Figure 2 As shown; the H-beam flange correction assembly 3 includes a left-right symmetrical L-shaped bent rod 31, which passes through and is fixed in the middle column 32 inside the L-shaped bent rod 31, and a hydraulic cylinder 37 which is symmetrically arranged at the upper and lower ends of the middle column 32, and the hydraulic telescopic rod of the hydraulic cylinder 37 is fixedly connected to a pressure block 38, a bearing 39 is fixed to the bottom surface of the pressure block 38, and an upper pressure roller 310 is rotatably connected inside the bearing 39.
[0026] Refer to the instruction manual Figure 2 As shown; two movable blocks 34 are movably sleeved on the upper and lower outer ring surface of the middle column 32, and the side of the movable block 34 close to the H-shaped steel material 4 is rotatably connected with the lower pressure roller 311; wherein, the lower pressure roller 311 and the upper pressure roller 310 are in contact with the flange surface of the H-shaped steel material 4 when they are close to each other; the upper and lower ends of the middle column 32 are fixed with a base 35, and the upper surface of the base 35 is fixed with a guide rail 36 at the front and rear positions, and the end of the guide rail 36 away from the base 35 passes through the pressure block 38 and is fixedly connected to the front and rear side walls of the hydraulic cylinder 37. A screw rod 33 is passed through the inner front side of the movable block 34, and four nuts are locked on the outer ring of the screw rod 33, and the side of the nuts close to each other contacts the upper and lower surfaces of the movable block 34.
[0027] Refer to the instruction manual Figure 1 As shown; the rear side wall of the bracket 2 is fixedly connected to the front side end face of the roller conveyor 6. The bottom surface of the L-shaped bent rod 31 is locked with the top surface of the bracket 2 by bolts. Figure 3 As shown; convex strips are fixed on the left and right sides of the upper surface of the roller conveyor 6 and the left and right sides of the upper surface of the roller frame 5. The convex strips are stacked on each other, and the inside of the convex strips is provided with strip-shaped through holes, and the inside of the strip-shaped through holes is penetrated by a screw, and nuts are mounted on both ends of the screw.
[0028] According to the above-mentioned preferred technical solution, the workflow of the technical solution is described as follows:
[0029] The screw nut penetrating the convex strip is screwed until it is loose, so that the roller frame 5 falls and contacts the upper surface of the H-beam material 4, and then the screw is locked to allow the roller frame 5 and the roller conveyor 6 to clamp the H-beam material 4, thereby increasing the stability during transportation and forcing the H-beam material 4 to be fed to the front side under the conveying action of the roller conveyor 6. When the bracket 2 and the conveyor support foot 1 are at the same height and the flange of the H-beam material 4 can pass through the gap between the upper pressure roller 310 and the lower pressure roller 311, the nut closest to the outer position on the screw rod 33 is screwed to a position away from the movable block 34, and the nut closest to the middle position is screwed with a wrench tool to push the movable blocks 34 away from each other, thereby forcing the lower pressure roller 311 to expand the flange of the H-beam material 4 in the up and down directions. At this time, the hydraulic cylinder 37 controls the pressing block 38 to move synchronously to pull the upper pressing roller 310 toward the upper and lower surfaces of the H-beam material 4, and until the upper pressing roller 310 contacts the upper and lower surfaces of the H-beam material 4. After the outer ring surfaces of the lower pressing roller 311 and the upper pressing roller 310 are kept parallel to the flange of the H-beam material 4, the H-beam material 4 passes through the gap between the lower pressing roller 311 and the upper pressing roller 310, thereby correcting and straightening the flange.
[0030] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A correction device for H-beam assembly welding, comprising three conveyor support legs (1) and two brackets (2), characterized in that: A roller conveyor (6) is fixed on the top surface of the conveyor support foot (1), a roller frame (5) is movably provided on the upper surface of the roller conveyor (6), and an H-beam material (4) is clamped and transported on the side where the roller frame (5) and the roller conveyor (6) are close to each other; an H-beam flange correction component (3) is fixed on the top surface of the bracket (2), and the H-beam material (4) passes through the internal gap of the H-beam flange correction component (3); The H-shaped steel flange correction assembly (3) comprises a bilaterally symmetrical L-shaped bending rod (31), which penetrates and is fixed inside a middle column (32) of the L-shaped bending rod (31), and a hydraulic cylinder (37) which is symmetrically arranged at the upper and lower ends of the middle column (32), and a hydraulic telescopic rod of the hydraulic cylinder (37) is fixedly connected to a pressure block (38), a bearing (39) is fixed to the bottom surface of the pressure block (38), and an upper pressure roller (310) is rotatably connected inside the bearing (39); The outer ring surface of the center column (32) is provided with two movable blocks (34) on the upper and lower movable sleeves, and the movable block (34) is rotatably connected to a lower pressure roller (311) on one side of the H-shaped steel material (4) close to the lower pressure roller (311) and the upper pressure roller (310) are in contact with the flange surface of the H-shaped steel material (4) when they are close to each other.
2. The correction device for H-beam assembly welding according to claim 1 is characterized in that: The upper and lower ends of the center column (32) are both fixed with a base (35), and the upper surface of the base (35) is fixed with guide rails (36) at the front and rear positions. The end of the guide rail (36) away from the base (35) passes through the pressure block (38) and is fixedly connected to the front and rear side walls of the hydraulic cylinder (37).
3. The correction device for H-beam assembly welding according to claim 1 is characterized in that: A screw rod (33) passes through the front inner side of the movable block (34), and four nuts are locked on the outer ring of the screw rod (33), and the sides of the nuts close to each other are in contact with the upper and lower surfaces of the movable block (34).
4. The correction device for H-beam assembly welding according to claim 1 is characterized in that: The bottom surface of the L-shaped bent rod (31) is locked with the top surface of the bracket (2) by means of bolts.
5. The correction device for H-beam assembly welding according to claim 1 is characterized in that: The rear side wall of the bracket (2) is fixedly connected to the front end surface of the roller conveyor (6).
6. The correction device for H-beam assembly welding according to claim 1 is characterized in that: The left and right sides of the upper surface of the roller conveyor (6) and the left and right sides of the upper surface of the roller frame (5) are fixed with convex strips, which are stacked and arranged with each other, and the inside of the convex strips is provided with a strip-shaped through hole, and the inside of the strip-shaped through hole is penetrated by a screw rod, and nuts are sleeved at both ends of the screw rod.