Pole group transfer device
By designing an automated pole group transfer device, the loading plate, conveying device and leveling device can realize the automatic loading and transfer of pole group, which solves the problems of low manual transfer efficiency and high health risks, and improves the transfer efficiency and safety.
Patent Information
- Application Number
- CN202421530925.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-07-01
AI Technical Summary
The existing group transfer process uses manual feeding, which is labor-intensive and can easily pose health risks to operators.
A pole group transport device is designed, including a loading plate, a conveying device, a frame and a leveling device, to realize automatic loading of pole group, and ensure the stability and safety of pole group during the transfer process through a chain plate conveyor and leveling device.
The automatic transportation of the Jiqun group has been realized, the efficiency of transportation has been improved, and the need for manual intervention and the health risks of operators have been reduced.
Smart Images

Figure CN222780967U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lead-acid battery production, in particular to a pole group transport device. Background Art
[0002] The pole group is an important component in lead-acid batteries. It consists of a number of positive and negative plates, which are arranged alternately and separated by separators. In the manufacturing process of lead-acid batteries, the preparation and handling of the pole group are carried out separately, which usually involves transferring the assembled pole group from one production area to another for further processing or assembly.
[0003] The traditional method of transferring pole groups usually involves manual loading, where the pole groups are placed in a fixture manually and then transferred to the next process by the fixture. This is inefficient, labor-intensive, and labor-intensive, with high labor costs. Long-term exposure to lead dust environments can easily pose health risks to operators. Summary of the invention
[0004] In order to solve the problem that manual loading is used in the existing pole group transportation process, the labor intensity is high and it is easy to cause health risks to operators, the utility model provides a pole group transportation device, which can realize automatic loading of pole groups without manual intervention, thereby improving transportation efficiency and reducing health risks to workers.
[0005] In order to achieve the above purpose, the technical solution of the utility model is:
[0006] A pole group transfer device includes a loading plate, a conveying device, a frame and a leveling device. The loading plate and the conveying device are arranged on the frame from front to back. The conveying device passes through the loading plate and transfers the pole group in the loading plate from one end of the frame to the other end. The leveling device is arranged on both sides of the frame so that the pole group is located on the same axis. After the pole group enters the loading plate, the conveying device transfers the pole group in the loading plate to the conveying device. The leveling device is used to adjust the position of the pole group.
[0007] Furthermore, the frame includes two first side panels and two second side panels, the two first side panels are located on both sides of the conveying device and are used to support the conveying device, the two second side panels are respectively located on the inner sides of the front ends of the two first side panels and are used to fix the loading plates, and the second side panels on the same side are fixedly connected to the first side panels.
[0008] Furthermore, the first side plate is rectangular, the second side plate is frame-shaped, and a baffle parallel to the conveying direction is fixedly provided on one side of the second side plate away from the loading plate. The baffle prevents the pole group from falling from both sides during the flipping process.
[0009] Furthermore, the conveying device is a chain conveyor, and a plurality of support plates are fixedly arranged on the surface of the chain plate along the running direction of the chain plate, and the support plates are perpendicular to the chain plate. The pole groups can be placed between the support plates.
[0010] Furthermore, the loading plate comprises a horizontally arranged bottom plate and two baffles perpendicular to the bottom plate, the bottom plate is provided with a loading hole for the support plate to pass through, and the two baffles are fixedly connected to both sides of the bottom plate to prevent the pole groups in the loading plate from falling from both sides.
[0011] Furthermore, the support plate includes a front support plate and a rear support plate, the front support plate and the rear support plate are both stepped, and the front support plate and the rear support plate are arranged on one side facing away from each other. The pole group is located between the front support plate and the rear support plate.
[0012] Furthermore, the conveying device includes a plurality of chains arranged in parallel, the chains are continuously circulated and transported between two rollers, a chain plate, a front support plate and a rear support plate are arranged on the chain, the front end of the chain plate is fixedly connected to the chain, the rear end of the chain plate is movably connected to the chain, the front support plate is fixed to the front end surface of the chain plate, the rear support plate is movably arranged at the rear end of the chain plate and fixedly connected to the chain. Only one end of the chain plate is fixed to the chain.
[0013] Furthermore, a concave hole matching the rear support plate is provided at the rear end of the chain plate, and the rear support plate is arranged in the concave hole. When the chain plate moves to both ends of the conveying device, the rear support plate can be disengaged from the concave hole at the rear end of the chain plate.
[0014] Furthermore, the leveling device includes a cylinder, a push plate and a bracket, wherein the cylinder is fixed on the bracket, the telescopic end of the cylinder is connected to the push plate, and the bracket is fixedly connected to the frame. The push plate is used to level the edge of the pole group so that the pole group in transportation is on the same axis.
[0015] Furthermore, the push plate is in a "concave" shape, and the width of the groove at the center of the push plate is greater than the distance between the front support plate and the rear support plate. When the conveyor belt transports the push plate to the leveling device, the push plates on both sides of the conveyor belt are pushed toward the center, so that the pole group is located on the central axis of the conveyor belt.
[0016] Through the above technical solution, the beneficial effects of the utility model are:
[0017] The utility model has a loading plate and a conveying device arranged on the frame from front to back, and leveling devices are arranged on both sides of the conveying device. The support plate passes through the loading hole to transfer the pole group from the loading plate to the conveying device, and the leveling devices on both sides adjust the position of the pole group so that the pole group is located on the central axis of the conveyor belt. The utility model can automatically load the pole group in the loading plate without manual intervention, which greatly improves the transportation efficiency of the pole group. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is the front view of the present utility model;
[0019] Figure 2 is the perspective view of the present utility model;
[0020] Figure 3 is the structural schematic diagram of the first conveying device of the present utility model;
[0021] Figure 4 is the structural schematic of the second conveying device of the present utility model Figure 1 ;
[0022] Figure 5 is the structural schematic of the second conveying device of the present utility model Figure 2 ;
[0023] The reference numerals in the drawings are: 1 is the loading plate, 11 is the bottom plate, 12 is the baffle plate, 111 is the loading hole, 2 is the conveying device, 20 is the chain, 21 is the chain plate, 22 is the support plate, the front support plate 221, the rear support plate 222, 3 is the frame body, 31 is the first side plate, 311 is the maintenance hole, 32 is the second side plate, 321 is the retaining piece, 4 is the leveling device, 41 is the air cylinder, 42 is the push plate, 43 is the bracket. Detailed implementation manners
[0024] The present utility model will be further described below in conjunction with the drawings and the detailed implementation manners:
[0025] For the convenience of understanding and description, absolute positional relationships are used in the present utility model. Without special instructions, the orientation word "front" represents Figure 1 the left direction in Figure 1 and the orientation word "rear" represents
[0026] Embodiment 1
[0027] As Figure 1 shown, this embodiment provides a pole group transfer device, including a loading plate 1, a conveying device 2, a frame body 3 and a leveling device 4. The loading plate 1 and the conveying device 2 are arranged on the frame body 3 from front to rear. The conveying device 2 passes through the loading plate 1 and transfers the pole group in the loading plate 1 from one end of the frame body 3 to the other end. The leveling device 4 is arranged on both sides of the frame body 3 to make the pole groups located on the same axis.
[0028] As Figure 2 shown, the frame body 3 includes two first side plates 31 and two second side plates 32. The two first side plates 31 are located on both sides of the conveying device 2 and are used to support the conveying device 2. The two second side plates 32 are respectively located inside the front ends of the two first side plates 31 and are used to fix the loading plate 1. The second side plates 32 on the same side are fixedly connected to the first side plates 31.
[0029] The conveying device 2 is a chain conveyor, and a plurality of support plates 22 are fixedly arranged on the surface of the chain plate 21 along the running direction of the chain plate 21. The support plates 22 are perpendicular to the chain plate 21, and the support plates 22 on the surface of the upper chain plate 21 can be used to transfer the pole group.
[0030] Correspondingly, such as Figure 3 As shown, the loading plate 1 includes a horizontally arranged bottom plate 11 and two baffles 12 perpendicular to the bottom plate. The bottom plate 11 is provided with a loading hole 111 for the support plate 22 to pass through. The two baffles 12 are fixedly connected to both sides of the bottom plate 11 to prevent the pole group in the loading plate 1 from falling from both sides. The baffles 12 are fixedly connected to the second side plates 32, and the bottom plate 11 is located between the second side plates 32. The upper surface of the bottom plate 11 is used to carry the pole group, and the pole group is pushed into the loading plate 1. After the support plate 22 passes through the loading hole 111, the pole group on the surface of the bottom plate 11 is ejected, and the pole group is transferred from the loading plate 1 to the chain plate 21 along the movement direction of the support plate 22.
[0031] Specifically, the first side plate 31 is rectangular, the second side plate 32 is frame-shaped, the frame body 3 includes two first side plates 31 and two second side plates 32, the support plate 22 includes a front support plate 221 and a rear support plate 222, the front support plate 221 and the rear support plate 222 are both stepped, the front support plate 221 and the rear support plate 222 are arranged back to back on one side of the step, the front support plate 221 has a stepped front end and a straight rear end, the rear support plate 222 has a straight front end and a stepped rear end, and a cluster is placed between the rear end of the front support plate 221 and the front end of the rear support plate 222. A rectangular hole matching the longitudinal cross section of the support plate 22 is arranged at the rear end of the bottom plate 11, and one end of the support plate 22 passes through the rectangular hole. The bottom plate 11 is parallel to the surface of the chain plate 21 and is arranged on the central axis of the chain plate 21.
[0032] like Figure 1-2 As shown, the leveling device 4 includes a cylinder 41, a push plate 42 and a bracket 43. The telescopic end of the cylinder 41 is connected to the push plate 42, driving the push plate 42 to move back and forth from both sides to the center. The push plate 42 is in a "concave" shape, and the width of the groove at the center of the push plate 42 is greater than the distance between the front support plate 221 and the rear support plate 222. The cylinder 41 is fixed on the bracket 43, and the bracket 43 is in an "L" shape. The vertical surface of the bracket 43 is fixed to the outer end of the first side plate 31, and the horizontal surface of the bracket 43 supports the cylinder 41.
[0033] In order to drive the chain plate 21 to rotate, two ends of the chain plate 21 are respectively connected with a driving gear and a driven gear, and the driving gear is driven by a motor, which is a stepping motor or a servo motor, and can drive the chain plate 21 to do intermittent motion.
[0034] When the pole group is transported to the leveling device 4, the transmission belt stops, the cylinder 41 starts, and the push plates 42 on both sides of the chain plate 21 are driven to move toward the center, pushing the pole group to the center position of the chain plate 21, which is convenient for the subsequent use of a manipulator to transfer the pole group to other positions.
[0035] In order to ensure that the pole group does not fall from both sides when it is transferred from the loading plate 1 to the chain plate 21, a baffle 321 parallel to the conveying direction is fixedly provided on the side of the second side plate 32 away from the loading plate 1. The baffle 321 is located above the chain plate 21 and on both sides of the support plate 22. The width of the support plate 22 is smaller than the width of the pole group, and the width of the pole group is smaller than the width between the two baffles.
[0036] The working principle of this utility model:
[0037] After the pole group enters the loading plate 1, the chain plate 21 drives the support plate 22 to pass through the loading hole 111, and pushes the pole group in the loading plate 1 out. As the support plate 22 rotates, the pole group leaves the loading hole 111 with the support plate 22 and comes to the conveying device 2. At this time, the pole group is located between the two support plates 22. The chain plate 21 drives the pole group to continue to be transported. When the pole group runs to the leveling device 4, the transmission belt stops, and the cylinder 41 starts, driving the push plates 42 on both sides of the chain plate 21 to move toward the center, pushing the pole group to the center position of the chain plate 21. In this process, the side plates 12 and the baffles 321 prevent the pole group from falling from both sides during the flipping process.
[0038] Example 2
[0039] This embodiment is basically the same as embodiment 1, except that: Figure 4 As shown, the conveying device 2 includes a plurality of chains 20 arranged in parallel, and the chains 20 are continuously circulated and transported between two rollers, and a chain plate 21, a front support plate 221 and a rear support plate 222 are arranged on the chain 20. In this embodiment, the rollers are sprocket wheels.
[0040] like Figure 5 As shown, there are four chains 20 , the two chains 20 at the two ends are used to fix the chain plate 21 , and the two chains 20 in the middle are used to fix the rear support plate 222 .
[0041] The chain plate 21 is square, and the front end of the chain plate 21 is fixedly connected to the chain 20. Specifically, the two ends of the chain plate 21 are first bent downward and then inward to form a connection portion. The outer side of the chain 20 is fixedly connected with an L-shaped plate, and the vertical side of the L-shaped plate is fixedly connected to the outer chain plate of the chain 20. In the prior art, the rollers of the chain are sequentially provided with inner chain plates and outer chain plates, and the horizontal side of the L-shaped plate is fixedly connected to the connection portion of the chain plate 21, thereby the front end of the chain plate 21 can be fixed to the surface of the chain 20, and the rear end of the chain plate 21 can be detachably arranged on the surface of the chain 20. When the chain plate 21 runs to both sides of the sprocket with the chain 20, the rear end of the chain plate 21 is tilted and detached from the surface of the chain 20, and the chain plate 21 is along the tangent direction of the sprocket.
[0042] The front support plate 221 is fixed to the front end surface of the chain plate 21, the bottom of the front support plate 221 is fixedly connected to the top of the chain plate 21, the rear support plate 222 is movably arranged at the rear end of the chain plate 21 and is fixedly connected to the chain 20, and the connection method of the rear support plate 222 and the chain 20 can refer to the connection between the chain plate 21 and the chain 20. Specifically, a concave hole matching the rear support plate 222 is arranged at the rear end of the chain plate 21, and the rear support plate 222 is arranged in the concave hole and can be detached from the concave hole as the chain 20 moves.
[0043] In this embodiment, when the pole group leaves the loading plate 1 and is transferred to the conveying device 2, the front support plate 221 lifts the pole group from the bottom plate 11. Since the chain plate 21 and the front support plate 221 are always perpendicular, the pole group is supported by the front support plate 221 and the chain plate 21 during the flipping process. Compared with the chain plate 21 that naturally presents an arc on both sides of the roller in Example 1, the process of flipping and loading the pole group is more stable, avoiding damage to the pole group caused by falling and squeezing.
[0044] The embodiments described above are only preferred embodiments of the present invention and are not intended to limit the scope of implementation of the present invention. Therefore, any equivalent changes or modifications made based on the structures, features and principles described in the patent scope of the present invention should be included in the patent application scope of the present invention.
Claims
1. A group transport device, characterized in that: The invention comprises a loading plate (1), a conveying device (2), a frame (3) and a leveling device (4), wherein the loading plate (1) and the conveying device (2) are arranged on the frame (3) from front to back, the conveying device (2) passes through the loading plate (1) and transfers the pole group in the loading plate (1) from one end of the frame (3) to the other end, and the leveling device (4) is arranged on both sides of the frame (3) so that the pole groups are located on the same axis.
2. A pole group transport device according to claim 1, characterized in that: The frame (3) comprises two first side plates (31) and two second side plates (32), wherein the two first side plates (31) are located on both sides of the conveying device (2) and are used to support the conveying device (2), and the two second side plates (32) are respectively located on the inner sides of the front ends of the two first side plates (31) and are used to fix the loading plate (1), and the second side plates (32) on the same side are fixedly connected to the first side plates (31).
3. A pole group transport device according to claim 2, characterized in that: The first side plate (31) is rectangular, the second side plate (32) is frame-shaped, and a baffle (321) parallel to the conveying direction is fixedly provided on a side of the second side plate (32) away from the loading plate (1).
4. A pole group transport device according to claim 1, characterized in that: The conveying device (2) is a chain plate conveyor, and a plurality of support plates (22) are fixedly arranged on the surface of the chain plate (21) along the running direction of the chain plate (21), and the support plates (22) are perpendicular to the chain plate (21).
5. A pole group transfer device according to claim 4, characterized in that: The loading plate (1) comprises a horizontally arranged bottom plate (11) and two baffles (12) perpendicular to the bottom plate, the bottom plate (11) is provided with a loading hole (111) for the support plate (22) to pass through, and the two baffles (12) are fixedly connected to both sides of the bottom plate (11).
6. A pole group transport device according to claim 4, characterized in that: The support plate (22) comprises a front support plate (221) and a rear support plate (222), the front support plate (221) and the rear support plate (222) both being in a step shape, with the front support plate (221) and the rear support plate (222) being arranged with their sides facing away from each other.
7. A pole group transport device according to claim 1, characterized in that: The conveying device (2) comprises a plurality of chains (20) arranged in parallel, the chains (20) being continuously circulated and transported between two rollers, a chain plate (21), a front support plate (221) and a rear support plate (222) being arranged on the chain (20), the front end of the chain plate (21) being fixedly connected to the chain (20), the front support plate (221) being fixed to the front end surface of the chain plate (21), and the rear support plate (222) being movably arranged at the rear end of the chain plate (21) and fixedly connected to the chain (20).
8. A pole group transfer device according to claim 7, characterized in that: A concave hole matching the rear support plate (222) is provided at the rear end of the chain plate (21), and the rear support plate (222) is arranged in the concave hole.
9. A pole group transport device according to claim 1, characterized in that: The leveling device (4) comprises a cylinder (41), a push plate (42) and a bracket (43); the cylinder (41) is fixed on the bracket (43); the telescopic end of the cylinder (41) is connected to the push plate (42); and the bracket (43) is fixedly connected to the frame (3).
10. A pole group transfer device according to claim 9, characterized in that: The push plate (42) is in a "concave" shape, and the width of the groove at the center of the push plate (42) is greater than the distance between the front support plate (221) and the rear support plate (222).