Discharge port slag-liquid separation device

By setting up a turntable on the bottom of the outer cylinder of the vertical centrifuge and using the pulley and belt system to drive the liquid to perform centrifugal movement, the problem of difficulty in separation of the extract liquid is solved, and the effect of residue separation is improved.

CN222789460UActive Publication Date: 2025-04-25ZHANGJIAGANG SHENGLITAI CENTRIFUGE MFG
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Patent Information

Application Number
CN202421330619.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-04-25
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

When used in the existing vertical centrifuge with a cleaning structure, it is difficult to discharge and separate the extract at the inner bottom of the outer cylinder by the liquid discharge port alone, resulting in a reduced effect of residue separation.

Method used

By setting up a turntable on the bottom surface of the inner side of the outer cylinder and using a driving motor to drive the pulley and belt system, the liquid after separation can be centrifuged through the turntable and discharged through the liquid discharge port.

Benefits of technology

The extract liquid is effectively discharged and separated cleanly, improving the residue separation effect.

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Abstract

The slag-liquid separation device comprises a base, supporting legs are installed at the bottom of the base, an outer cylinder is installed on one side of the upper portion of the base, a driving motor is installed on the other side of the upper portion of the base, a feeding hopper is fixed to the inner wall of the outer cylinder, a rotating drum is arranged below the feeding hopper, a baffle is fixed to the lower end of the rotating drum, and a rotating disc is arranged on the bottom face in the outer cylinder. A discharging hopper is installed in the middle of the bottom face of the exterior of the outer cylinder, a liquid discharging opening is formed in the bottom end of one side wall of the exterior of the outer cylinder, and a belt wheel cavity is formed in the position, away from the bottom end of the liquid discharging opening, of one side wall of the exterior of the outer cylinder. The liquid separation device has the beneficial effects that the turntable is arranged on the inner bottom surface of the outer barrel, the belt wheel III is arranged on the power output shaft of the driving motor, the belt wheel III drives the belt wheel IV to rotate through the belt II, the belt wheel IV drives the belt wheel V to rotate through the rotating shaft II, the belt wheel V drives the turntable to rotate, and separated liquid does centrifugal motion on the turntable and is discharged through the liquid outlet; the extracting solution is discharged and separated completely, and the slag-liquid separation effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of material separation, in particular to a slag-liquid separation device at a discharge port. Background Art

[0002] A centrifuge is a machine that uses centrifugal force to separate the components in a mixture of liquid and solid particles, and is widely used in various fields. For example, when preparing chlorogenic acid, it is necessary to grind green coffee beans, honeysuckle, eucommia and other raw materials, perform enzymatic hydrolysis, extraction, preliminary separation, membrane ultrafiltration and other steps. The preliminary separation is to separate the preliminary chlorogenic acid extract obtained from the green coffee beans and other raw material waste residues. Therefore, the centrifuge is also one of the equipment needed in the production process of chlorogenic acid. There are many types of centrifuges, among which the bottom discharge centrifuge is a commonly used one. The bottom discharge centrifuge is usually provided with a lower slag discharge port at the bottom of the drum, and a discharge port connected to the lower slag discharge port is provided on the machine base. The raw material waste residue produced after the chlorogenic acid extraction can be scraped to the lower slag discharge port and the discharge port by the scraper device in the centrifuge, and then discharged out of the centrifuge. However, since the lower slag discharge port is open, when the mixture of chlorogenic acid extract and raw material waste slag is added into the drum, the mixture will enter the discharge port from the lower slag discharge port, and the chlorogenic acid extract in this part of the mixture cannot be separated.

[0003] A Chinese patent with announcement number CN217699609U discloses a vertical centrifuge with a cleaning structure, which relates to the field of material separation technology, and includes a base, an outer barrel assembly arranged on the base, a drum rotatably mounted inside the outer barrel assembly, a driving assembly mounted on the base and connected to the drum for driving the drum to rotate, a cover assembly connected to the driving assembly, and a telescopic assembly connected to the cover assembly; a discharge port is arranged at the bottom of the drum, and the telescopic assembly can control the cover assembly to move up and down so that the cover assembly can open and close the discharge port.

[0004] The vertical centrifuge with a cleaning structure described in the above patent, when in use, the cylinder extends, so that the sealing cover closes the discharge port, and the mixture of chlorogenic acid extract and raw material waste residue is added to the drum from the feeding pipe, and the mixture of chlorogenic acid extract and raw material waste residue stays in the drum. Then the driving motor drives the drum to rotate, and the chlorogenic acid extract in the mixture is thrown out of the drum by centrifugal force, and the chlorogenic acid extract is collected through the discharge port for subsequent membrane ultrafiltration process. After the centrifugal treatment is completed, the driving motor stops working, and the scraper device starts working to scrape the raw material waste residue on the inner wall of the drum onto the cover and the sealing cover. Thereafter, the cylinder contracts, driving the sealing cover to move up, and the discharge port is opened. Since the cover and the sealing cover are both inclined side walls, the raw material waste residue slides off the cover and the sealing cover, and is discharged from the discharge port and the discharge hopper. However, it is difficult for the extract to be discharged and separated cleanly at the bottom of the outer cylinder only by the discharge port, which reduces the slag-liquid separation effect. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] The technical problem to be solved by the utility model is to provide a discharge port slag-liquid separation device for improving the slag-liquid separation effect in view of the current status of the prior art.

[0007] (II) Technical solution

[0008] The utility model is realized by the following technical scheme: it comprises a base, a leg is installed at the bottom of the base, an outer cylinder is installed on one side of the upper part of the base, a driving motor is installed on the other side of the upper part of the base, an upper hopper is fixed on the inner wall of the outer cylinder, a rotating drum is arranged below the upper hopper, a baffle is fixed on the lower end of the rotating drum, a turntable is arranged on the inner bottom surface of the outer cylinder, a lower hopper is installed in the middle of the outer bottom surface of the outer cylinder, a liquid discharge port is installed at the bottom end of one side wall of the outer cylinder, a pulley cavity is arranged on one side wall of the outer cylinder away from the bottom end of the liquid discharge port, a cylinder is installed on the top of the outer cylinder, and the cylinder extends An inner cylinder is fixed at the lower end of the contracted end, a sealing cover is installed at the lower part of the inner cylinder, a rotating shaft 1 is arranged inside the inner cylinder, the middle part of the rotating shaft 1 is connected to the rotating drum, a pulley 1 is installed at the bottom of the rotating shaft 1, a pulley 2 is installed at the upper end of the power output shaft of the driving motor, a pulley 3 is installed at the lower end of the power output shaft of the driving motor, a rotating shaft 2 is installed at the pulley cavity, a pulley 4 is installed at the bottom of the rotating shaft 2, a pulley 5 is installed in the pulley cavity of the rotating shaft 2, the pulley 1 is connected to the pulley 2 by a belt 1, and the pulley 3 is connected to the pulley 4 by a belt 2.

[0009] Furthermore, the outer cylinder is welded to the upper hopper, and the bottom size of the upper hopper is the same as the top size of the drum.

[0010] By adopting the above technical solution, the raw materials enter the rotary drum through the large-diameter upper hopper and will not spill out.

[0011] Furthermore, the rotating shaft 1 is welded to the rotating drum, and the pulley 2 on the power output shaft of the driving motor is connected to the pulley 1 through the belt 1.

[0012] By adopting the above technical solution, the driving motor drives the drum to rotate so that the raw material rotates.

[0013] Furthermore, the rotating drum is an inverted trapezoidal deep disc structure and the circumferential side surfaces are all mesh surfaces, and the rotating drum is welded to the baffle.

[0014] By adopting the above technical solution, the raw material rotates through the mesh of the drum to separate the solid and the liquid.

[0015] Furthermore, the lower end of the telescopic end of the cylinder is bolted to the inner cylinder, and the inner cylinder is welded to the sealing cover.

[0016] By adopting the above technical solution, the cylinder drives the sealing cover to be rotationally connected with the drum so that the raw materials will not be directly discharged from the lower hopper before being processed.

[0017] Furthermore, the inner cylinder is rotationally connected to the rotating shaft, and the sealing cover is rotationally connected to the rotating drum.

[0018] By adopting the above technical solution, the sealing cover will not affect the rotation of the drum.

[0019] Furthermore, the pulley three on the power output shaft of the driving motor is connected to the pulley four through the belt two.

[0020] By adopting the above technical solution, the driving motor drives the pulley four to rotate.

[0021] Furthermore, the pulley five is engaged with the turntable, and the turntable is rotationally connected to the outer cylinder.

[0022] By adopting the above technical solution, the rotating turntable drives the separated liquid to perform centrifugal motion and be discharged through the liquid discharge port.

[0023] (III) Beneficial effects

[0024] Compared with the prior art, the utility model has the following beneficial effects:

[0025] In order to solve the problem that the extract of the existing vertical centrifuge with a cleaning structure is difficult to be discharged and separated cleanly at the bottom of the outer cylinder only by the discharge port during use, thereby reducing the slag-liquid separation effect, the utility model arranges a turntable on the inner bottom surface of the outer cylinder, and a pulley three is arranged on the power output shaft of the driving motor. The pulley three drives the pulley four to rotate through the belt two, the pulley four drives the pulley five to rotate through the rotating shaft two, and the pulley five drives the turntable to rotate. After separation, the liquid performs centrifugal motion on the turntable and is discharged through the discharge port. The extract is discharged and separated cleanly, thereby improving the slag-liquid separation effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a structural schematic diagram of the discharge port slag-liquid separation device of the utility model.

[0027] The following are the descriptions of the reference numerals:

[0028] 1. Base; 2. Support legs; 3. Outer cylinder; 4. Upper hopper; 5. Drum; 6. Baffle; 7. Turntable; 8. Lower hopper; 9. Drain port; 10. Pulley cavity; 11. Cylinder; 12. Outer cylinder; 13. Sealing cover; 14. Rotating shaft one; 15. Pulley one; 16. Driving motor; 17. Pulley two; 18. Pulley three; 19. Rotating shaft two; 20. Pulley four; 21. Pulley five; 22. Belt one; 23. Belt two. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0030] like Figure 1As shown, the discharge port slag-liquid separation device in this embodiment includes a base 1, a support leg 2 is installed at the bottom of the base 1, the support leg 2 lifts the device to facilitate the removal of residual materials from the discharge port 8, an outer cylinder 3 is installed on one side of the upper part of the base 1, and a driving motor 16 is installed on the other side of the upper part of the base 1. An upper hopper 4 is fixed to the inner wall of the outer cylinder 3, a rotating drum 5 is arranged below the upper hopper 4, and a baffle 6 is fixed to the lower end of the rotating drum 5. A turntable 7 is arranged on the inner bottom surface of the outer cylinder 3, and a lower hopper 8 is installed in the middle of the outer bottom surface of the outer cylinder 3. A discharge port 9 is installed at the bottom end of one side wall of the outer cylinder 3, and a pulley cavity 10 is arranged on the outer side wall of the outer cylinder 3 away from the bottom of the discharge port 9. A cylinder 11 is installed on the top of the outer cylinder 3, and an inner cylinder 12 is fixed to the lower end of the telescopic end of the cylinder 11. A sealing cover 13 is installed at the lower part of the inner cylinder 12, and an inner A rotating shaft 14 is arranged inside the cylinder 12, the middle part of the rotating shaft 14 is connected with the rotating drum 5, a pulley 15 is installed at the bottom of the rotating shaft 14, a pulley 2 17 is installed at the upper end of the power output shaft of the driving motor 16, a pulley 3 18 is installed at the lower end of the power output shaft of the driving motor 16, a rotating shaft 2 19 is installed at the pulley cavity 10, a pulley 4 20 is installed at the bottom of the rotating shaft 2 19, a pulley 5 21 is installed in the pulley cavity 10 of the rotating shaft 2 19, the pulley 15 is connected with the pulley 2 17 through a belt 1 22, the pulley 3 18 is connected with the pulley 4 20 through a belt 2 23, the driving motor is started to drive the rotating drum 5 and the turntable 7 to rotate, the rotating drum 5 rotates to centrifugally move the liquid through the mesh holes on the rotating drum 5 and throw it onto the turntable 7, and the turntable 7 rotates to discharge the liquid through the discharge port 9.

[0031] like Figure 1 As shown, the outer cylinder 3 is welded with the upper hopper 4, the bottom size of the upper hopper 4 is the same as the top size of the drum 5, the raw material enters the drum 5 through the large-diameter upper hopper 4 and will not spill out, the rotating shaft 14 is welded with the drum 5, the pulley 2 17 on the power output shaft of the driving motor 16 is connected with the pulley 15 through the belt 1 22, the driving motor 16 drives the drum 5 to rotate so that the raw material rotates, the drum 5 is an inverted trapezoidal deep disc structure and the circumferential side surfaces are all mesh surfaces, the drum 5 is welded with the baffle 6, the raw material rotates through the mesh of the drum 5 to separate the solid and liquid, the lower end of the telescopic end of the cylinder 11 is bolted to the inner cylinder 12, and the inner cylinder 1 2 is welded with the sealing cover 13, the cylinder 11 drives the sealing cover 13 to be rotatably connected with the drum 5 so that the raw materials will not be directly discharged from the lower hopper 8 before being processed, the inner cylinder 12 is rotatably connected with the rotating shaft 14, the sealing cover 13 is rotatably connected with the drum 5, the sealing cover 13 will not affect the rotation of the drum 5, the pulley three 18 on the power output shaft of the driving motor 16 is connected with the pulley four 20 through the belt two 23, the driving motor 16 drives the pulley four 20 to rotate, the pulley five 21 is engaged with the turntable 7, the turntable 7 is rotatably connected with the outer cylinder 3, and the rotating turntable 7 drives the separated liquid to do centrifugal motion and be discharged through the discharge port 9.

[0032] The specific implementation process of this embodiment is as follows: when in use, the extended end of the cylinder 11 extends out to drive the sealing cover 13 to rest on the drum 5, and the raw materials are poured into the drum 5 through the upper hopper 4. The drive motor 16 is started to drive the drum 5 and the turntable 7 to rotate. The drum 5 rotates to throw the liquid through the mesh holes on the drum 5 to the turntable 7 through centrifugal movement. The turntable 7 rotates to discharge the liquid through the discharge port 9. When no more liquid is discharged from the discharge port, the cylinder 11 contracts and drives the sealing cover 13 to lift up, and the residual material in the drum 5 is discharged through the lower hopper. The extract is separated cleanly. The device improves the slag-liquid separation effect.

[0033] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. The slag-liquid separation device at the discharge port is characterized by: The invention comprises a base (1), wherein a support leg (2) is installed at the bottom of the base (1), an outer cylinder (3) is installed on one side of the upper part of the base (1), a driving motor (16) is installed on the other side of the upper part of the base (1), an upper hopper (4) is fixed on the inner wall of the outer cylinder (3), a rotating drum (5) is arranged below the upper hopper (4), a baffle (6) is fixed at the lower end of the rotating drum (5), a rotating disk (7) is arranged on the inner bottom surface of the outer cylinder (3), a lower hopper (8) is installed in the middle of the outer bottom surface of the outer cylinder (3), a liquid discharge port (9) is installed at the bottom end of one side wall of the outer cylinder (3), a pulley cavity (10) is arranged on the outer side wall of the outer cylinder (3) away from the bottom end of the liquid discharge port (9), a cylinder (11) is installed on the top of the outer cylinder (3), an inner cylinder (12) is fixed at the lower end of the telescopic end of the cylinder (11), and the inner cylinder (1 2) A sealing cover (13) is installed at the lower part, a rotating shaft (14) is arranged inside the inner cylinder (12), the middle part of the rotating shaft (14) is connected to the rotating drum (5), a pulley (15) is installed at the bottom of the rotating shaft (14), a pulley (2) (17) is installed at the upper end of the power output shaft of the driving motor (16), a pulley (3) (18) is installed at the lower end of the power output shaft of the driving motor (16), a rotating shaft (19) (10) is installed, a pulley (4) (20) is installed at the bottom of the rotating shaft (19), a pulley (5) (21) is installed in the rotating shaft (19) in the pulley cavity (10), the pulley (15) is connected to the pulley (2) (17) through a belt (22), and the pulley (3) (18) is connected to the pulley (4) (20) through a belt (23).

2. The discharge port slag-liquid separation device according to claim 1, characterized in that: The outer cylinder (3) is welded to the upper hopper (4), and the bottom size of the upper hopper (4) is the same as the top size of the rotating drum (5).

3. The discharge port slag-liquid separation device according to claim 1, characterized in that: The rotating shaft 1 (14) is welded to the rotating drum (5), and the pulley 2 (17) on the power output shaft of the driving motor (16) is connected to the pulley 1 (15) via the belt 1 (22).

4. The discharge port slag-liquid separation device according to claim 3, characterized in that: The rotating drum (5) is an inverted trapezoidal deep disc structure and the circumferential side surfaces are all mesh surfaces. The rotating drum (5) is welded to the baffle (6).

5. The discharge port slag-liquid separation device according to claim 1, characterized in that: The lower end of the telescopic end of the cylinder (11) is bolted to the inner cylinder (12), and the inner cylinder (12) is welded to the sealing cover (13).

6. The discharge port slag-liquid separation device according to claim 5, characterized in that: The inner cylinder (12) is rotationally connected to the rotating shaft (14), and the sealing cover (13) is rotationally connected to the rotating drum (5).

7. The discharge port slag-liquid separation device according to claim 1, characterized in that: The pulley three (18) on the power output shaft of the driving motor (16) is connected to the pulley four (20) via the belt two (23).

8. The discharge port slag-liquid separation device according to claim 1, characterized in that: The pulley five (21) is meshed with the rotating disk (7), and the rotating disk (7) is rotationally connected to the outer cylinder (3).

Citation Information

Patent Citations

  • Vertical centrifugal machine with material cleaning structure

    CN217699609U