Efficient energy-saving precise numerical control track saw
By designing a high-efficiency, energy-saving and precision CNC track saw, the meshing transmission between gears and racks is used to achieve lateral reciprocating movement of the floor, solving the problem of empty motor operation during floor cutting in the prior art, and improving work efficiency and equipment life.
Patent Information
- Application Number
- CN202421736044.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-22
AI Technical Summary
When cutting the floor, the prior art often adopts one-way sawing method, which causes the motor to run for a long time, increases energy consumption and accelerates equipment wear and reduces service life.
A high-efficiency and energy-saving precision CNC track saw is designed to move left and right through the meshing transmission of gears and racks, and drive the floor to move horizontally, thereby realizing reciprocating sawing and reducing the machine's air operation time.
It effectively reduces the air operation time of the machine, improves work efficiency, reduces energy consumption, extends the service life of the equipment, and achieves an efficient and energy-saving production process.
Smart Images

Figure CN222792328U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plate processing, in particular to a high-efficiency and energy-saving precision numerically controlled track saw. Background Art
[0002] Flooring is the surface layer of the ground or floor of a house. It is made of wood or other materials. There are many types of flooring. According to the structure, there are: solid wood flooring, laminate flooring, three-layer solid wood composite flooring, bamboo flooring, anti-corrosion flooring, cork flooring and the most popular multi-layer solid wood composite flooring. When processing the floor, it needs to be cut.
[0003] With regard to the existing related technologies, the inventors believe that the following defects often exist: when cutting the floor, a one-way sawing method is often used, that is, the saw blade needs to return to its original position after completing the cutting action in one stroke, and then perform the next cutting. During this process, the motor is still running, but the saw blade is not working effectively, which is the so-called "idle operation". Long-term idling not only increases energy consumption, but also accelerates the wear of the motor and saw blade, reducing the service life of the equipment.
[0004] To this end, we propose a high-efficiency and energy-saving precision CNC track saw. Utility Model Content
[0005] In view of the above-mentioned existing single-pass sawing method is often used when cutting the floor, that is, the saw blade needs to return to its original position after completing the cutting action in one stroke, and then perform the next cutting again. During this process, the motor is still running, but the saw blade is not working effectively, which is the so-called "idle operation". Long-term idling not only increases energy consumption, but also accelerates the wear of the motor and saw blade, reducing the service life of the equipment. The present utility model is proposed.
[0006] Therefore, the utility model aims to provide a high-efficiency and energy-saving precision CNC track saw, the purpose of which is to: reciprocating sawing, reduce the machine's idle running time, and improve work efficiency.
[0007] In order to solve the above technical problems, the utility model provides the following technical solutions: a high-efficiency and energy-saving precision CNC track saw, comprising a base frame, a translation frame one, a translation frame two and four clamps, the translation frame one is installed on the top of the base frame for horizontal left and right sliding, the translation frame two is installed on the top of the translation frame one for forward and backward sliding, the clamp is installed on the top of the translation frame two, and the floor is clamped between the four clamps.
[0008] As a preferred solution of the high-efficiency and energy-saving precision CNC track saw described in the utility model, wherein: a slide rail 1 is installed on the top of the two long sides of the base frame, a slider 1 is slidably installed on the slide rail 1, and the slider 1 is installed at the bottom of the translation frame 1.
[0009] As a preferred solution of the high-efficiency and energy-saving precision CNC track saw described in the utility model, a rack is installed on the wall of the inner cavity of the base frame, a reducer is installed at the bottom of the translation frame, a gear meshing with the rack is fixedly installed at the output end of the reducer, and the input end of the reducer is fixedly connected to the driving end of a servo motor.
[0010] As a preferred solution of the high-efficiency and energy-saving precision CNC track saw described in the utility model, wherein: slide rails 2 are installed on both sides of the top of the translation frame 1, and sliders 2 are slidably installed on the slide rails 2, and sliders 2 are installed at the bottom of the translation frame 2.
[0011] As a preferred solution of the high-efficiency and energy-saving precision CNC track saw described in the utility model, wherein: a servo motor 2 is installed in the middle of the top of the translation frame 1, a screw rod is installed on the driving end of the servo motor 2 through a coupling, a transmission frame is arranged on the screw rod, and the transmission frame is fixed to the bottom of the translation frame 2, and a threaded hole block threadedly connected to the screw rod is installed on the transmission frame.
[0012] As a preferred solution of the high-efficiency and energy-saving precision CNC track saw described in the utility model, the clamp includes a vertical frame installed on the top of the second translation frame, a rod frame is slidably installed on one side of the vertical frame, an electric telescopic rod is installed in the inner cavity of the rod frame, a connecting frame is installed on the movable end of the electric telescopic rod, a ladder frame is fixed to the bottom end of the connecting frame, and the ladder frame is fixed to one side of the vertical frame, a grab hook 1 is installed on the front side of the rod frame, a grab hook 2 is installed on the front side of the ladder frame, and a clamping cavity for clamping the floor is formed between the grab hook 1 and the grab hook 2.
[0013] As a preferred solution of the high-efficiency and energy-saving precision CNC track saw described in the utility model, a slide rail three is installed on the side of the vertical frame close to the rod frame, and a slider sliding on the slide rail three is installed on the side of the rod frame close to the vertical frame.
[0014] As a preferred solution of the high-efficiency and energy-saving precision CNC track saw described in the utility model, two positioning rods are installed on the front side of the vertical frame, and a positioning plate is installed between the front ends of the two positioning rods.
[0015] Beneficial effects of the utility model:
[0016] 1. The utility model adjusts the distance between the grab hook 1 and the grab hook 2 by extending and retracting the electric telescopic rod to achieve a fast and stable clamping operation on the floor. At the same time, the distance between the grab hook 1 and the grab hook 2 is adjusted to adapt to the clamping operation of floors of different sizes.
[0017] 2. In the utility model, under the threaded transmission action of the screw rod and the threaded hole block, the transmission frame is driven to move forward and backward, thereby driving the second translation frame and the floor clamped on the second translation frame to move forward and backward, so as to fine-tune the position of the floor forward and backward.
[0018] 3. The utility model drives the translation frame to move left and right under the meshing transmission of the gear and the rack, thereby driving the floor to move horizontally, so that the floor can move back and forth left and right, and reciprocating sawing is performed on the floor, which reduces the idle running time of the machine, improves work efficiency, reduces energy consumption, achieves high efficiency and energy saving, and reduces production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0020] Figure 1 The utility model is a schematic diagram of the overall structure of a high-efficiency and energy-saving precision CNC track saw.
[0021] Figure 2 The utility model is a schematic structural diagram of a base frame and a translation frame of a high-efficiency and energy-saving precision CNC track saw.
[0022] Figure 3 The utility model is a structural schematic diagram of a first translation frame, a second translation frame and a clamp of a high-efficiency and energy-saving precision CNC track saw.
[0023] Figure 4 The utility model is a structural schematic diagram of a clamp of a high-efficiency and energy-saving precision CNC track saw.
[0024] Description of reference numerals:
[0025] 1. Base frame; 11. Rack; 12. Servo motor 1; 13. Reducer; 2. Translation frame 1; 21. Servo motor 2; 22. Transmission frame; 23. Screw; 3. Translation frame 2; 4. Clamp; 41. Vertical frame; 42. Positioning rod; 43. Grab hook 1; 44. Positioning plate; 45. Grab hook 2; 46. Rod frame; 47. Electric telescopic rod; 48. Connecting frame; 49. Ladder frame. DETAILED DESCRIPTION
[0026] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0027] Reference Figure 1-4 , which is an embodiment of the utility model, provides a high-efficiency and energy-saving precision CNC track saw. This high-efficiency and energy-saving precision CNC track saw includes a base frame 1, a translation frame 1 2, a translation frame 2 3 and four clamps 4. The translation frame 1 2 is installed on the top of the base frame 1 for horizontal left and right sliding, the translation frame 2 3 is installed on the top of the translation frame 2 for forward and backward sliding, the clamp 4 is installed on the top of the translation frame 2 3, and the floor is clamped between the four clamps 4.
[0028] A slide rail 1 is installed on the top of the two long sides of the base frame 1, a slider 1 is slidably installed on the slide rail 1, and the slider 1 is installed at the bottom of the translation frame 1 2.
[0029] A rack 11 is installed on the wall surface of the inner cavity of the base frame 1, and a reducer 13 is installed at the bottom of the translation frame 2. A gear meshing with the rack 11 is fixedly installed at the output end of the reducer 13, and a driving end of a servo motor 12 is fixedly connected to the input end of the reducer 13. Under the meshing transmission action of the gear and the rack 11, the translation frame 2 is driven to move left and right, and then the floor is driven to move horizontally, so that the floor can move back and forth left and right, and the floor can be reciprocated and sawed, which reduces the idling time of the machine, improves work efficiency, reduces energy consumption, achieves high efficiency and energy saving, and reduces production costs.
[0030] Slide rails 2 are installed on both sides of the top of the translation frame 1 2, and sliders 2 are slidably installed on the slide rails 2, and the sliders 2 are installed at the bottom of the translation frame 2 3.
[0031] A servo motor 21 is installed in the middle of the top of the translation frame 2, and a screw rod 23 is installed on the driving end of the servo motor 21 through a coupling, and the end of the screw rod 23 away from the servo motor 21 is rotatably installed on the top of the translation frame 2 through a bearing, a transmission frame 22 is arranged on the screw rod 23, and the transmission frame 22 is fixed to the bottom of the translation frame 3, and a threaded hole block threadedly connected with the screw rod 23 is installed on the transmission frame 22. The screw rod 23 is driven by the servo motor 21 to rotate, and under the threaded transmission action of the screw rod 23 and the threaded hole block, the transmission frame 22 is driven to move forward and backward, thereby driving the translation frame 23 and the floor clamped on the translation frame 23 to move forward and backward, so as to fine-tune the position of the floor forward and backward.
[0032] The clamp 4 includes a vertical frame 41 installed on the top of the translation frame 23, a rod frame 46 is slidably installed on one side of the vertical frame 41, an electric telescopic rod 47 is installed in the inner cavity of the rod frame 46, a connecting frame 48 is installed on the movable end of the electric telescopic rod 47, a ladder frame 49 is fixed to the bottom end of the connecting frame 48, and the ladder frame 49 is fixed to one side of the vertical frame 41, a grab hook 1 43 is installed on the front side of the rod frame 46, a grab hook 2 45 is installed on the front side of the ladder frame 49, and a clamping cavity for clamping the floor is formed between the grab hook 1 43 and the grab hook 2 45, and the distance between the grab hook 1 43 and the grab hook 2 45 is adjusted by the extension and retraction of the electric telescopic rod 47 to achieve a fast and stable clamping operation on the floor. At the same time, the distance between the grab hook 1 43 and the grab hook 2 45 is adjusted to adapt to the clamping operation of floors of different sizes.
[0033] A slide rail three is installed on one side of the vertical frame 41 close to the rod frame 46 , and a slider that slides on the slide rail three is installed on one side of the rod frame 46 close to the vertical frame 41 .
[0034] Two positioning rods 42 are installed on the front side of the vertical frame 41, and a positioning plate 44 is installed between the front ends of the two positioning rods 42. When the floor is placed, the positioning plate 44 plays a role in limiting the position of the floor. On the one hand, the floor can be clamped in a vertical state between the grab hook 1 43 and the grab hook 2 45, and on the other hand, the floor can be quickly positioned in the clamping cavity formed between the grab hook 1 43 and the grab hook 2 45.
[0035] During use, the floor is first clamped by the four clamps 4, and the process is as follows: the electric telescopic rod 47 is extended to drive the connecting frame 48 to move upward, and the connecting frame 48 resists the ladder frame 49 with force. Since the ladder frame 49 is in a fixed state, the rod frame 46 is driven in the reverse direction to move upward, so as to drive the grab hook 1 43 to move upward, so as to adjust the distance between the grab hook 1 43 and the grab hook 2 45, place the floor between the grab hook 1 43 and the grab hook 2 45, and put the floor on the hook end of the grab hook 2 45. At this time, the electric telescopic rod 47 is shortened to drive the grab hook 1 43 to move downward, so as to clamp the floor between the grab hook 1 43 and the grab hook 2 45;
[0036] After the floor is finished, the servo motor 21 drives the screw rod 23 to rotate, and under the threaded transmission action of the screw rod 23 and the threaded hole block, the transmission frame 22 is driven to move forward and backward, thereby driving the translation frame 23 and the floor clamped on the translation frame 23 to move forward and backward;
[0037] The transmission frame 22 is driven to rotate by the servo motor 12, and the meshing transmission of the gear and the rack 11 drives the translation frame 2 to move left and right, thereby driving the floor to move horizontally, so that the floor can move back and forth left and right, and the floor can be reciprocated and sawed.
[0038] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A high-efficiency and energy-saving precision CNC track saw, characterized by: The invention comprises a base frame (1), a translation frame 1 (2), a translation frame 2 (3) and four clamps (4); the translation frame 1 (2) is installed on the top of the base frame (1) for horizontal left and right sliding; the translation frame 2 (3) is installed on the top of the translation frame 1 (2) for forward and backward sliding; the clamps (4) are installed on the top of the translation frame 2 (3), and the floor is clamped between the four clamps (4).
2. The high-efficiency and energy-saving precision CNC track saw according to claim 1, characterized in that: The tops of the two long sides of the base frame (1) are both equipped with a slide rail 1, a slider 1 is slidably mounted on the slide rail 1, and the slider 1 is mounted on the bottom of the translation frame 1 (2).
3. The high-efficiency and energy-saving precision CNC track saw according to claim 2, characterized in that: A rack (11) is installed on the wall surface of the inner cavity of the base frame (1), a reducer (13) is installed at the bottom of the translation frame (2), a gear meshing with the rack (11) is fixedly installed at the output end of the reducer (13), and the input end of the reducer (13) is fixedly connected to the driving end of a servo motor (12).
4. The high-efficiency and energy-saving precision CNC track saw according to claim 3, characterized in that: Slide rails 2 are installed on both sides of the top of the first translation frame (2), and sliders 2 are slidably installed on the second slide rails, and the sliders 2 are installed at the bottom of the second translation frame (3).
5. The high-efficiency and energy-saving precision CNC track saw according to claim 4, characterized in that: A servo motor 2 (21) is installed in the middle of the top of the first translation frame (2), a screw rod (23) is installed on the driving end of the second servo motor (21) through a coupling, a transmission frame (22) is arranged on the screw rod (23), and the transmission frame (22) is fixed to the bottom of the second translation frame (3), and a threaded hole block threadedly connected to the screw rod (23) is installed on the transmission frame (22).
6. The high-efficiency and energy-saving precision CNC track saw according to claim 5, characterized in that: The clamp (4) comprises a vertical frame (41) mounted on the top of the second translation frame (3), a rod frame (46) is slidably mounted on one side of the vertical frame (41), an electric telescopic rod (47) is mounted in the inner cavity of the rod frame (46), a connecting frame (48) is mounted on the movable end of the electric telescopic rod (47), a ladder frame (49) is fixed at the bottom end of the connecting frame (48), and the ladder frame (49) is fixed on one side of the vertical frame (41), a grab hook (43) is mounted on the front side of the rod frame (46), a grab hook (45) is mounted on the front side of the ladder frame (49), and a clamping cavity for clamping the floor is formed between the grab hook (43) and the grab hook (45).
7. The high-efficiency and energy-saving precision CNC track saw according to claim 6, characterized in that: A slide rail three is installed on one side of the vertical frame (41) close to the rod frame (46), and a slide block sliding on the slide rail three is installed on one side of the rod frame (46) close to the vertical frame (41).
8. The high-efficiency and energy-saving precision CNC track saw according to claim 7, characterized in that: Two positioning rods (42) are installed on the front side of the vertical frame (41), and a positioning plate (44) is installed between the front ends of the two positioning rods (42).