High-strength CPVC pipe production and processing device
By designing a high-strength CPVC pipe production and processing device, using a combination of water pump and air pump for cooling and water vapor treatment, the problems of poor cooling effect and untimely water vapor treatment in the prior art are solved, and a more efficient cooling effect and a better working environment are achieved.
Patent Information
- Application Number
- CN202421762837.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-24
AI Technical Summary
The existing CPVC pipe production cooling device has problems such as poor cooling effect, untimely water vapor treatment, and unavailable water volume monitoring in the water tank.
A high-strength CPVC pipe production and processing device is designed to transport cold water into the annular tube through a water pump, spray cooling CPVC pipe, and use a combination of a pump and air hood to extract the water vapor generated during the cooling process. At the same time, low water level gauge and high water level gauge are used to monitor the water level in the water tank, and automatically control the inlet and stop water injection.
It improves the cooling effect of CPVC pipes, reduces the accumulation of water vapor in the cooling box, improves the working environment, and realizes real-time monitoring and automatic management of the water volume of the water tank.
Smart Images

Figure CN222792734U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of CPVC pipe production, and specifically relates to a high-strength CPVC pipe production and processing device. Background Art
[0002] The main component of PVC pipe is polyvinyl chloride. The top layer of its surface film is paint, the main component in the middle is polyvinyl chloride, and the bottom layer is back-coated adhesive. PVC pipes are the plastic pipes with the largest market share in my country. They have the characteristics of strong corrosion resistance, easy bonding, low price and hard texture. During the production process, the tubular object extruded from the die of the machine head must be cooled to make it hard and take shape.
[0003] After searching, the Chinese utility model patent with announcement number CN217442028U discloses a CPVC power pipe production cooling device, including: a water tank, a water tank is provided on the right front side of the top of the bottom plate; a cover, a cover is provided on the front side of the top of the water tank in a sliding manner; a support seat, support seats are provided on both the front and rear sides of the top of the bottom plate; a support plate, a support plate is provided between the tops of the two support seats; a cooling box, a cooling box is provided on the front side of the top of the support plate; a water pump, a water pump is installed inside the water tank. The water pump is used as the extraction power to extract the clean water in the water tank along the extraction pipe, and the clean water is sprayed out through the connecting pipe and the nozzle, and the clean water cools and shapes the CPVC power pipe.
[0004] Although the above patents can cool and mold CPVC pipes, the following defects or problems still exist in combination with the prior art:
[0005] 1. The cooling box in this solution is a relatively small and relatively closed space. The temperature of the CPVC pipe before cooling is relatively high. When it comes into contact with cold water, it will generate a lot of steam and release a lot of heat. This causes the temperature in the cooling box to be relatively high. The high temperature will affect the cooling effect of the CPVC pipe.
[0006] 2. This solution cannot quickly process the large amount of water vapor generated. A large amount of water vapor accumulates in the cooling box, which will affect the cooling effect of the CPVC pipe. In addition, if the water vapor is directly discharged into the workshop, the temperature and humidity in the workshop will increase, affecting the working environment.
[0007] 3. During actual use, the water in the water tank is bound to be lost, and the water level in the water tank cannot be monitored in this solution.
[0008] Currently, no effective solution has been proposed for the problems in the related technologies.
[0009] Therefore, in order to solve the above problems, the utility model provides a high-strength CPVC pipe production and processing device. Utility Model Content
[0010] In order to overcome the above-mentioned technical problems, the purpose of the utility model is to provide a high-strength CPVC pipe production and processing device, in which the cold water in the water tank is transported to the annular pipe through a water pump and sprayed out from the annular pipe, thereby cooling the CPVC pipe entering the cooling box. During the cooling process, the vacuum pump is started, and in conjunction with the role of the air hood, a large amount of water vapor generated during the cooling process can be extracted. The lowest water level in the water tank can be detected by a low water level gauge. When the water level reaches the lowest water level, the low water level gauge transmits the detected signal to the controller, and the controller immediately opens the valve to allow external water to be injected into the water tank through the water inlet pipe. When the water level in the water tank reaches the position of the high water level gauge, it transmits a signal to the controller, and the controller immediately closes the valve to stop the water injection operation.
[0011] The purpose of the utility model can be achieved through the following technical solutions:
[0012] A high-strength CPVC pipe production and processing device comprises a platform plate and a CPVC pipe, a cooling box is installed on the top of the platform plate, a cooling assembly is arranged on one side of the platform plate, the cooling assembly comprises a water tank, a water inlet pipe is connected to one side of the water tank, a valve is installed on the water inlet pipe, a water pump is installed inside the water tank, a low water level gauge is installed on one side of the water tank, and a high water level gauge is also installed on the other side of the water tank, the cooling assembly also comprises an annular pipe arranged inside the cooling box, an exhaust assembly is arranged on the other side of the platform plate, the exhaust assembly comprises an exhaust pump installed on the platform plate, a first air pipe is connected to one side of the exhaust pump, an air hood is installed on one end of the first air pipe, The air hood is arranged above the cooling box, and the cold water in the water tank is transported to the annular pipe through the water pump and sprayed out from the annular pipe, thereby cooling the CPVC pipe entering the cooling box. During the cooling process, the vacuum pump is started, and in conjunction with the action of the air hood, a large amount of water vapor generated during the cooling process can be extracted. The lowest water level in the water tank can be detected by the low water level gauge. When the water level reaches the lowest water level, the low water level gauge transmits the detected signal to the controller, and the controller immediately opens the valve to allow external water to be injected into the water tank through the water inlet pipe. When the water level in the water tank reaches the position of the high water level gauge, it transmits a signal to the controller, and the controller immediately closes the valve to stop the water injection operation.
[0013] Furthermore, legs are fixedly installed at the four corners of the bottom end of the platform plate, and brackets are fixedly installed on the legs.
[0014] Furthermore, a first conveying mechanism is fixedly installed on one side of the top of the platform plate, and a second conveying mechanism is fixedly installed on the other side of the top of the platform plate. The first conveying mechanism and the second conveying mechanism are respectively arranged on both sides of the cooling box. The first conveying mechanism and the second conveying mechanism are both conveyor belts, and two sets of pushing blocks are installed on the conveyor belt on the first conveying mechanism.
[0015] Furthermore, through holes are provided on both sides of the cooling box, and the size of the through holes matches the size of the CPVC pipe.
[0016] Furthermore, the cooling box is provided with air holes, through which the interior of the cooling box is communicated with the outside.
[0017] Furthermore, the water tank is fixedly mounted on the bracket, a water injection pipe is connected to one side of the water pump, one end of the water injection pipe is connected to the annular pipe, and four groups of nozzles are arranged in a circular array on the annular pipe.
[0018] Furthermore, the other side of the air pump is connected to a second air pipe.
[0019] Furthermore, a controller is fixedly installed on one side of the water tank, the low water level gauge and the high water level gauge are both electrically connected to the controller, and the controller is electrically connected to the valve.
[0020] Furthermore, a drain pipe is fixedly installed at the bottom end of the cooling box.
[0021] Compared with the prior art, the utility model has the following beneficial effects:
[0022] In the utility model, by placing the CPVC pipe on the first conveying mechanism, and then starting the first conveying mechanism, as the conveyor belt on the first conveying mechanism rotates, the pushing block is driven to move, and the movement of the pushing block can push the CPVC pipe, so that it can enter the interior of the cooling box through the through hole on one side of the cooling box. At this time, the cold water in the water tank is transported to the annular pipe through the water pump and sprayed out from the nozzle, so as to cool the CPVC pipe entering the cooling box. During the cooling process, the vacuum pump is started, and a large amount of water vapor generated during the cooling process can be extracted with the effect of the air hood. The lowest water level in the water tank can be detected by the low water level gauge. When the water level reaches the lowest water level, the low water level gauge transmits the detected signal to the controller, and the controller immediately opens the valve, so that the external water can be injected into the water tank through the water inlet pipe. When the water level in the water tank reaches the position of the high water level gauge, it transmits the signal to the controller, and the controller immediately closes the valve to stop the water injection operation. The cooled CPVC pipe will come out of the cooling box and move to the second conveying mechanism, and then be sent away by the second conveying mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model from a first viewing angle;
[0025] Figure 2 This is a schematic diagram of the third perspective structure of the utility model;
[0026] Figure 3 It is a side sectional view of the utility model;
[0027] Figure 4 It is a front cross-sectional view of the utility model.
[0028] Reference numerals:
[0029] 1. Platform plate; 101. Leg; 102. Bracket; 2. First conveying mechanism; 3. Second conveying mechanism; 4. Cooling box; 401. Through hole; 5. CPVC pipe; 6. Cooling assembly; 601. Water tank; 602. Water inlet pipe; 603. Valve; 604. Water pump; 605. Water injection pipe; 606. Ring pipe; 607. Nozzle; 608. Low water level gauge; 609. High water level gauge; 7. Vacuum assembly; 701. Vacuum pump; 702. First air pipe; 703. Air hood; 704. Second air pipe; 8. Controller; 9. Drain pipe; 10. Push block. DETAILED DESCRIPTION
[0030] Below, in conjunction with the accompanying drawings and specific implementation methods, the utility model is further described:
[0031] See also Figure 1-4According to an embodiment of the utility model, a high-strength CPVC pipe production and processing device includes a platform plate 1 and a CPVC pipe 5. A cooling box 4 is installed on the top of the platform plate 1, and a cooling component 6 is arranged on one side of the platform plate 1. The cooling component 6 includes a water tank 601, and a water inlet pipe 602 is connected to one side of the water tank 601. A valve 603 is installed on the water inlet pipe 602. A water pump 604 is installed inside the water tank 601. A low water level gauge 608 is installed on one side of the water tank 601, and a high water level gauge 609 is also installed on the other side of the water tank 601. The cooling component 6 also includes an annular pipe 606 arranged inside the cooling box 4. An exhaust component 7 is arranged on the other side of the platform plate 1. The exhaust component 7 includes an exhaust pump 701 installed on the platform plate 1, and a first air pipe 702 is connected to one side of the exhaust pump 701. An air hood 703 is installed at one end of the first air pipe 702. The air hood 7 03 is arranged above the cooling box 4, and the cold water in the water tank 601 is transported to the annular pipe 606 through the water pump 604, and sprayed out from the annular pipe 606, thereby cooling the CPVC pipe 5 entering the cooling box 4. During the cooling process, the vacuum pump 701 is started, and the large amount of water vapor generated during the cooling process can be extracted in cooperation with the air hood 703. The lowest water level in the water tank 601 can be detected by the low water level gauge 608. When the water level reaches the lowest water level, the low water level gauge 608 transmits the detected signal to the controller 8, and the controller 8 immediately opens the valve 603, so that the external water can be injected into the water tank 601 through the water inlet pipe 602. When the water level in the water tank 601 reaches the position of the high water level gauge 609, it transmits the signal to the controller 8, and the controller 8 immediately closes the valve 603 to stop the water injection operation.
[0032] Support legs 101 are fixedly mounted at the four corners of the bottom end of the platform plate 1 , and brackets 102 are fixedly mounted on the support legs 101 .
[0033] A first conveying mechanism 2 is fixedly installed on one side of the top of the platform plate 1, and a second conveying mechanism 3 is fixedly installed on the other side of the top of the platform plate 1. The first conveying mechanism 2 and the second conveying mechanism 3 are respectively arranged on both sides of the cooling box 4. The first conveying mechanism 2 and the second conveying mechanism 3 are both conveyor belts, and two groups of pushing blocks 10 are installed on the conveyor belt on the first conveying mechanism 2.
[0034] Through holes 401 are provided on both sides of the cooling box 4 , and the size of the through holes 401 matches the size of the CPVC pipe 5 .
[0035] The cooling box 4 is provided with air holes, through which the interior of the cooling box 4 is communicated with the outside.
[0036] The water tank 601 is fixedly mounted on the bracket 102 , a water injection pipe 605 is connected to one side of the water pump 604 , one end of the water injection pipe 605 is connected to the annular pipe 606 , and four groups of nozzles 607 are arranged in a circular array on the annular pipe 606 .
[0037] The other side of the air pump 701 is connected to a second air pipe 704 .
[0038] A controller 8 is fixedly installed on one side of the water tank 601 , a low water level gauge 608 and a high water level gauge 609 are both electrically connected to the controller 8 , and the controller 8 is electrically connected to the valve 603 .
[0039] A drain pipe 9 is fixedly installed at the bottom end of the cooling box 4 .
[0040] The working principle of the high-strength CPVC pipe production and processing device of the utility model patent is as follows: by placing the CPVC pipe 5 on the first conveying mechanism 2, and then starting the first conveying mechanism 2, with the rotation of the conveyor belt on the first conveying mechanism 2, the pushing block 10 is driven to move, and the movement of the pushing block 10 can push the CPVC pipe 5, so that it can enter the interior of the cooling box 4 through the through hole 401 on one side of the cooling box 4. At this time, the cold water in the water tank 601 is transported to the annular pipe 606 through the water pump 604, and sprayed from the nozzle 607, so as to cool the CPVC pipe 5 entering the cooling box 4. During the cooling process, the vacuum pump 701 is started, and the air hood 703 is cooperated with. The function is to extract a large amount of water vapor generated during the cooling process. The lowest water level in the water tank 601 can be detected by the low water level gauge 608. When the water level reaches the lowest water level, the low water level gauge 608 transmits the detected signal to the controller 8, and the controller 8 immediately opens the valve 603, so that the external water can be injected into the water tank 601 through the water inlet pipe 602. When the water level in the water tank 601 reaches the position of the high water level gauge 609, it transmits the signal to the controller 8, and the controller 8 immediately closes the valve 603 to stop the water injection operation. The cooled CPVC pipe 5 will come out of the cooling box 4, and then move to the second conveying mechanism 3, and then be sent away by the second conveying mechanism 3.
[0041] It should be noted that the first transmission mechanism 2, the second transmission mechanism 3, the valve 603, the water pump 604, the low water level gauge 608, the high water level gauge 609, the vacuum pump 701 and the controller 8 are all devices or equipment existing in the prior art, or are devices or equipment that can be realized in the prior art. Their power supply, specific composition and principles are clear to those skilled in the art, so they will not be described in detail.
[0042] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A high-strength CPVC pipe production and processing device, comprising a platform plate (1) and a CPVC pipe (5), wherein a cooling box (4) is installed on the top of the platform plate (1), characterized in that: A cooling assembly (6) is provided on one side of the platform plate (1), the cooling assembly (6) comprising a water tank (601), one side of the water tank (601) being connected to a water inlet pipe (602), a valve (603) being installed on the water inlet pipe (602), a water pump (604) being installed inside the water tank (601), a low water level gauge (608) being installed on one side of the interior of the water tank (601), and a high water level gauge (609) being installed on the other side of the interior of the water tank (601), The cooling component (6) further comprises an annular tube (606) arranged inside the cooling box (4); an exhaust component (7) is arranged on the other side of the platform plate (1); the exhaust component (7) comprises an exhaust pump (701) mounted on the platform plate (1); one side of the exhaust pump (701) is connected to a first air pipe (702); one end of the first air pipe (702) is installed with an air hood (703); the air hood (703) is arranged above the cooling box (4).
2. A high-strength CPVC pipe production and processing device according to claim 1, characterized in that: Support legs (101) are fixedly mounted at the four corners of the bottom end of the platform plate (1), and brackets (102) are fixedly mounted on the support legs (101).
3. A high-strength CPVC pipe production and processing device according to claim 1, characterized in that: A first conveying mechanism (2) is fixedly mounted on one side of the top end of the platform plate (1), and a second conveying mechanism (3) is fixedly mounted on the other side of the top end of the platform plate (1). The first conveying mechanism (2) and the second conveying mechanism (3) are respectively arranged on two sides of the cooling box (4). The first conveying mechanism (2) and the second conveying mechanism (3) are both conveyor belts, and two sets of pushing blocks (10) are mounted on the conveyor belt on the first conveying mechanism (2).
4. A high-strength CPVC pipe production and processing device according to claim 1, characterized in that: Through holes (401) are provided on both sides of the cooling box (4), and the size of the through holes (401) matches the size of the CPVC pipe (5).
5. The high-strength CPVC pipe production and processing device according to claim 1 is characterized in that: The cooling box (4) is provided with air holes, through which the interior of the cooling box (4) is communicated with the outside.
6. A high-strength CPVC pipe production and processing device according to claim 2, characterized in that: The water tank (601) is fixedly mounted on the bracket (102); one side of the water pump (604) is connected to a water injection pipe (605); one end of the water injection pipe (605) is connected to the annular pipe (606); and four groups of nozzles (607) are arranged in a circular array on the annular pipe (606).
7. A high-strength CPVC pipe production and processing device according to claim 1, characterized in that: The other side of the air pump (701) is connected to a second air pipe (704).
8. The high-strength CPVC pipe production and processing device according to claim 1 is characterized in that: A controller (8) is fixedly mounted on one side of the water tank (601); the low water level gauge (608) and the high water level gauge (609) are both electrically connected to the controller (8); and the controller (8) is electrically connected to the valve (603).
9. A high-strength CPVC pipe production and processing device according to claim 1, characterized in that: A drainage pipe (9) is fixedly mounted on the bottom end of the cooling box (4).
Citation Information
Patent Citations
Cooling device for CPVC (chlorinated polyvinyl chloride) power tube production
CN217442028U