Bidirectional on-load rapid debugging device for steering engine servo mechanism

By designing a two-way load-load rapid debugging device for the servo mechanism, the elastic locker and clamp structure are used to achieve rapid positioning connection, and the two-way load-load testing is supported through the torque loading mechanism and encoder, the limitations of single-axis testing in the prior art are solved and the testing efficiency and accuracy are improved.

CN222800355UActive Publication Date: 2025-04-25YANGZHOU SHUGUANG PHOTOELECTRICITY AUTOMATION CO LTD
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Patent Information

Application Number
CN202421799100.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-04-25
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

In the prior art, the debugging bench can only meet the single-axis load measurement needs and cannot realize bidirectional load testing. At the same time, the servo mechanism and the test bench are mainly positioned through screws, resulting in low testing efficiency.

Method used

A two-way load-load fast debugging device is designed, using elastic locker and clamp structure to realize the rapid positioning connection between the servo mechanism and the debugging device, supports bidirectional load testing, and precise measurement and debugging are achieved through the torque loading mechanism and encoder.

Benefits of technology

It realizes rapid bidirectional load-load testing, improves testing efficiency, solves the limitations of single-axis testing, and realizes rapid connection and unlocking through elastic lockers and clamp structures, reducing the time and effort during the test process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a bidirectional on-load rapid debugging device for a steering engine servo mechanism, and relates to the technical field of steering engine testing. The bidirectional on-load rapid debugging device comprises a base, a vertically upward fixed seat is fixed on the base, the top of the fixed seat is coaxially sleeved with a sliding sleeve which is movably arranged up and down and is in clearance fit with the fixed seat, and an elastic locking device corresponding to a mounting counter bore in a steering engine outer cylinder in position is mounted in the circumferential direction of the sliding sleeve. The lower end of the steering engine outer cylinder is arranged in the sliding sleeve in a sleeved mode and matched and locked with an installation counter bore in the steering engine outer cylinder through an elastic locking device. Any two rudder wings spaced by 90 degrees are correspondingly connected with torque loading mechanisms respectively, and the other two rudder wings are correspondingly connected with encoders respectively. The steering engine servo mechanism and the debugging device can be quickly positioned and connected through the matching of the elastic locking device and the spring lock pin.
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Description

Technical Field

[0001] The utility model relates to the technical field of steering gear testing, in particular to a bidirectional load-carrying rapid debugging device for a steering gear servo mechanism. Background Art

[0002] The debugging bench in the prior art can only meet the load measurement requirements in a single-axis direction. However, in the actual product acceptance process, it is necessary to test the load in two directions at the same time. The existing test bench cannot meet the bidirectional testing requirements. In addition, the steering gear servo mechanism and the test bench in the prior art are mainly positioned by screws. If the number of tested products is large, it will be time-consuming, labor-intensive and inefficient. Utility Model Content

[0003] The utility model aims to provide a bidirectional load-carrying rapid debugging device for a steering engine servo mechanism, which can effectively solve the problems in the background technology.

[0004] The technical scheme for achieving the above object is: a bidirectional load-carrying rapid debugging device for a steering gear servo mechanism, the steering gear servo mechanism comprises a steering gear outer cylinder, four evenly distributed rudder wings are arranged circumferentially of the steering gear outer cylinder, two rudder wings spaced 180 degrees apart are fixedly connected by a rotating shaft, a circle of mounting countersunk holes is arranged on the outer wall of the bottom of the steering gear outer cylinder, and the rudder wings are provided with through holes;

[0005] The feature is that the bidirectional load-carrying rapid debugging device comprises a base, a fixing seat vertically upward is fixed on the base, a sliding sleeve which is movably arranged up and down and is in clearance with the fixing seat is provided on the top coaxial sleeve of the fixing seat, an elastic locking device corresponding to the position of the mounting countersunk hole on the steering gear outer cylinder is installed in the circumference of the sliding sleeve, the lower end of the steering gear outer cylinder is sleeved in the sliding sleeve, and is locked with the mounting countersunk hole on the steering gear outer cylinder through the elastic locking device;

[0006] Any two rudder wings spaced 90 degrees apart are respectively connected to a torque loading mechanism, and the other two rudder wings are respectively connected to an encoder.

[0007] Furthermore, the elastic locker includes a pressure cover fixedly mounted on the sliding sleeve, a butterfly screw is connected to the pressure cover along the axial thread of the sliding sleeve, the handle end of the butterfly screw is located on the outside of the pressure cover, the screw end of the butterfly screw extends into the pressure cover, and a steel ball is movably arranged at the front end, a hemispherical hole matching the steel ball is provided on the sliding sleeve in the pressure cover, a compression spring is passed through the butterfly screw between the steel ball and the pressure cover, the compression spring pushes the steel ball to protrude inwardly from the sliding sleeve along the hemispherical hole, and the protruding part cooperates and locks in the mounting countersunk hole on the outer cylinder of the servo.

[0008] Furthermore, the torque loading mechanism includes a pull rod, two detachable first clamps are connected to the middle part of the pull rod, positioning grooves for positioning and clamping the rudder wing are arranged between the first clamps, and a first spring pin with a locking end positioned and passed through the through hole of the rudder wing is also installed on the first clamp; symmetrically arranged connecting seats are arranged on both sides of the pull rod, and symmetrically arranged test springs and tension sensors are connected between the pull rod and the connecting seats.

[0009] Furthermore, an L-shaped limit clip is provided at the end of the first clamping plate located on the outside, and the first clamping plate is clamped on the same side end of the inner first clamping plate through the L-shaped limit clip, and a positioning groove for positioning and clamping the rudder wing is formed therebetween.

[0010] Furthermore, one of the torque loading mechanisms is connected to the corresponding rudder wing along the horizontal direction, and the other torque loading mechanism is connected to the corresponding rudder wing along the vertical direction.

[0011] Furthermore, the connecting seats of the moment loading mechanism arranged in the horizontal direction are arranged on the left and right sides of the corresponding clamping rudder wing, and the base is provided with transverse waist-shaped grooves corresponding to the connecting seats on both sides respectively, and the transverse waist-shaped grooves on the base are connected to the connecting seats by bolts, so that the connecting seats can be adjusted left and right;

[0012] The connecting seat of the moment loading mechanism arranged in the vertical direction is arranged up and down and connected to the two sides of the corresponding clamped rudder wing. The connecting seat of the moment loading mechanism arranged in the vertical direction is installed on the base through a vertical mounting plate. The vertical mounting plate is respectively provided with second waist-shaped grooves corresponding to the connecting seats on the upper and lower sides. The vertical waist-shaped groove on the vertical mounting plate is connected to the connecting seat by bolts, so that the corresponding connecting seat can be adjusted up and down.

[0013] Furthermore, the rotating end of the encoder is correspondingly connected to two detachable second clamping plates, which are clamped on the corresponding rudder wings. The second clamping plates have the same structure as the first clamping plates, and one of the second clamping plates is connected to a second spring pin with the same structure as the first spring pin.

[0014] Beneficial effects of the utility model:

[0015] The utility model can realize bidirectional load-carrying rapid testing, and solves the technical problem that only single-axis testing can be performed in the prior art.

[0016] The rudder wing of the utility model is fixed by a clamping plate. When the clamping plate is clamped, the first spring pin of the clamping plate is locked in the through hole on the rudder wing of the test bench under the action of the spring, so that the rudder wing and the whole machine test bench are quickly connected. When disengaging, the locking pin can be released by pulling it outward.

[0017] The servo outer cylinder of the utility model is fixed by means of countersunk holes installed on the outer wall. Specifically, in the process of placing the servo outer cylinder in the sliding sleeve, the countersunk holes on the outer wall at the bottom of the servo outer cylinder are aligned with the upper and lower positions of the steel ball of the elastic locker. When the servo outer cylinder is moved downward, the steel ball is pushed to compress the compression spring inward. When the position of the countersunk hole corresponds to the position of the steel ball, the compression spring pushes the steel ball to be locked in the countersunk hole. When unlocking, the butterfly screw is rotated to control the forward and backward movement of the steel ball, thereby realizing the functions of locking and unlocking the servo.

[0018] The utility model can realize the rapid positioning connection between the steering engine servo mechanism and the debugging device through the cooperation of the elastic locker and the spring lock pin. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional diagram of the utility model;

[0020] Figure 2 It is the front view of the utility model;

[0021] Figure 3 for Figure 2 Part A method diagram;

[0022] Figure 4 It is a partial schematic diagram of the utility model;

[0023] Figure 5 is a three-dimensional diagram of the sliding sleeve;

[0024] Figure 6 It is a structural schematic diagram of the elastic locker in a locked state;

[0025] Figure 7 is a schematic diagram of the clamping state of the first clamping plate;

[0026] Figure 8 is a cross-sectional view of the first clamping plate in a clamping state;

[0027] Fig. 9 This is the front view of the steering gear servo mechanism. DETAILED DESCRIPTION

[0028] like Figure 1-9 As shown, the utility model discloses a bidirectional on-load rapid debugging device for a steering gear servo mechanism, wherein the steering gear servo mechanism comprises a steering gear outer cylinder 4, four evenly distributed rudder wings 7 are arranged circumferentially of the steering gear outer cylinder 4, two rudder wings 7 spaced 180° apart are fixedly connected by a rotating shaft, a circle of mounting countersunk holes 8 are arranged on the outer wall at the bottom of the steering gear outer cylinder 4, and through holes 9 are arranged on the rudder wings 7.

[0029] A vertically upward fixing seat 2 is fixed on the base 1, and a coaxial sleeve on the top of the fixing seat 2 is provided with a sliding sleeve 3 which is movably arranged up and down and is clearance-matched with the fixing seat 2. The inner diameter of the sliding sleeve 3 is consistent with the outer diameter of the servo outer tube 4. A plurality of waist-shaped countersunk holes 5 are arranged on the peripheral wall of the sliding sleeve 3. The waist-shaped countersunk holes 5 are connected to the fixing seat 2 by countersunk bolts 6, and the sliding sleeve 3 slides up and down relative to the countersunk bolts 6.

[0030] The lower end of the servo outer cylinder 4 is sleeved between the sliding sleeve 3 and the fixed seat 2. The sliding sleeve 3 is circumferentially installed with an elastic locker 10 corresponding to the position of the mounting countersunk hole 5 on the servo outer cylinder 4. The elastic locker 10 includes a pressure cover 11 fixedly installed on the sliding sleeve 3. A butterfly screw 12 is connected to the pressure cover 11 along the axial thread of the sliding sleeve 3. The handle end of the butterfly screw 12 is located on the outside of the pressure cover 11. The screw end of the butterfly screw 12 extends into the pressure cover 11, and a steel ball 13 is movably arranged at the front end (the steel ball 13 is not connected to the butterfly screw 12). A hemispherical through hole 15 that cooperates with the steel ball 13 is provided on the sliding sleeve 3 in the pressure cover 11. A compression spring 14 is passed through the butterfly screw 12 between the steel ball 13 and the pressure cover 11. The compression spring 14 pushes the steel ball 13 inwardly to protrude from the sliding sleeve 3 through the hemispherical through hole 115, and the protruding part is locked in the corresponding mounting countersunk hole 8 on the servo outer cylinder 4.

[0031] Any two rudder wings 7 spaced 90 degrees apart are respectively connected to a torque loading mechanism 16, and the other two rudder wings are respectively connected to an encoder 17. Further, one of the torque loading mechanisms 16 is connected to the corresponding rudder wing 7 in the horizontal direction, and the other torque loading mechanism 16 is connected to the corresponding rudder wing 7 in the vertical direction.

[0032] The torque loading mechanism 16 includes a pull rod 18, and two detachable first clamping plates 19 are connected to the middle of the pull rod 18. The first clamping plates 19 clamp the corresponding rudder wings 7 in the left and right directions. The first clamping plates 19 located on the inner side are fixed to the pull rod 18, and the ends of the first clamping plates 19 located on the outer side are provided with L-shaped limit cards 20. The first clamping plates 19 are clamped on the same side ends of the inner first clamping plates 19 through the L-shaped limit cards 20, and a positioning groove for positioning and clamping the rudder wings 7 is formed between them. The outer first clamping plates 19 are also provided with L-shaped limit cards 20. A first spring latch 21 with a locking end positioned and passed through the rudder wing through hole 9, the first spring latch 21 includes a mounting groove 22 opened on the inner side of the outer first clamping plate 19, and a pin shaft 23 coaxially arranged with the through hole 9 of the corresponding rudder wing 7 passes through the mounting groove 22, the pin shaft 23 extends outward from the outer first clamping plate 19 and is connected with a nut 24, a spring 25 is arranged between the pin shaft 23 and the bottom of the mounting groove 22, and the spring 25 is used to push the locking end of the pin shaft 23 to lock in the through hole 9 of the corresponding rudder wing 7.

[0033] Symmetrically arranged connecting seats 26 are provided on both sides of the pull rod 18, and symmetrically arranged test springs 27 and tension sensors 28 are connected between the two ends of the pull rod 18 of the torque loading mechanism 16 and the corresponding connecting seats 26 on both sides. One end of the test spring 27 is connected to the pull rod 18, and the other end is connected to the corresponding connecting seat 26 through the tension sensor 28.

[0034] The connecting seat 26 of the moment loading mechanism 16 arranged in the horizontal direction is arranged on the left and right sides of the corresponding clamping rudder wing 7, and the base 1 is provided with transverse waist-shaped grooves 29 corresponding to the connecting seats 26 on both sides respectively. The transverse waist-shaped grooves 29 on the base 1 are connected to the connecting seat 26 by bolts, so that the connecting seat 26 can be adjusted left and right; the connecting seat 26 of the moment loading mechanism 16 arranged in the vertical direction is arranged up and down and connected to the two sides of the corresponding clamping rudder wing 7. The connecting seat 26 of the moment loading mechanism 16 arranged in the vertical direction is installed on the base 1 through a vertical mounting plate 30. The vertical mounting plate 30 has a second waist-shaped groove 31 corresponding to the connecting seats on the upper and lower sides respectively, and the vertical waist-shaped groove 31 on the vertical mounting plate 30 is connected to the connecting seat 26 by bolts, so that the connecting seat 26 can be adjusted up and down.

[0035] The rotating end of the encoder 17 is correspondingly connected to two detachable second clamping plates 32, which are clamped on the corresponding rudder wings 7. The second clamping plates 32 have the same structure as the first clamping plates 19, and one of the second clamping plates 32 is connected to a second spring latch 33 with the same structure as the first spring latch 21.

[0036] When the steering gear servo mechanism of the utility model is connected to the debugging device, the mounting countersunk hole 8 on the outer wall of the bottom of the steering gear outer tube 4 is aligned with the upper and lower positions of the steel ball 13 of the elastic locker 10, and then the steering gear outer tube 4 is downwardly placed in the sliding sleeve 3. During the downward process of the steering gear outer tube 4, the steel ball 13 is pushed to compress the compression spring 14 inward. When the position of the mounting countersunk hole 8 corresponds to the position of the steel ball 13, the compression spring 14 pushes the steel ball 13 to be locked in the mounting countersunk hole 8, so that the positioning installation of the steering gear outer tube is realized. After that, the butterfly screw 12 is tightened to prevent the steering gear outer tube 4 from accepting up and down displacement.

[0037] When disassembling, the servo outer tube 4 can be taken out by twisting the butterfly screw 12 outwards.

[0038] When the torque loading mechanism 16 is connected, first pull out the pin 23 of the first spring latch servo outer tube 421, clamp the L-shaped limit card 20 of the outer first clamping plate on the same side end of the inner first clamping plate 19, and clamp the rudder wing 7 in between, then release the first spring latch 21 to lock the pin 23 in the through hole 9 corresponding to the rudder wing 7.

[0039] The clamping principle of the second clamping plate 32 to the corresponding rudder wing 7 is the same as that of the first clamping plate 19, which will not be repeated here.

Claims

1. A bidirectional load-carrying rapid debugging device for a steering gear servo mechanism, the steering gear servo mechanism comprises a steering gear outer cylinder, four evenly distributed rudder wings are arranged circumferentially of the steering gear outer cylinder, two rudder wings spaced 180 degrees apart are fixedly connected by a rotating shaft, a circle of mounting countersunk holes is arranged on the outer wall of the bottom of the steering gear outer cylinder, and the rudder wings are provided with through holes; Features: The bidirectional load-carrying rapid debugging device comprises a base, a fixing seat vertically upward is fixed on the base, a sliding sleeve which is movably arranged up and down and is matched with the fixing seat in a clearance is arranged on the top coaxial sleeve of the fixing seat, an elastic locking device corresponding to the position of the mounting countersunk hole on the steering gear outer cylinder is installed in the circumference of the sliding sleeve, the lower end of the steering gear outer cylinder is sleeved in the sliding sleeve, and is locked with the mounting countersunk hole on the steering gear outer cylinder through the elastic locking device; Any two rudder wings spaced 90 degrees apart are respectively connected to a torque loading mechanism, and the other two rudder wings are respectively connected to an encoder.

2. A bidirectional on-load rapid debugging device for a steering gear servo mechanism according to claim 1, characterized in that: The elastic locker includes a pressure cover fixedly mounted on the sliding sleeve, a butterfly screw is connected to the pressure cover along the axial thread of the sliding sleeve, the handle end of the butterfly screw is located on the outside of the pressure cover, the screw end of the butterfly screw extends into the pressure cover, and a steel ball is movably arranged at the front end, a hemispherical hole matching the steel ball is provided on the sliding sleeve in the pressure cover, a compression spring is passed through the butterfly screw between the steel ball and the pressure cover, the compression spring pushes the steel ball to protrude inwardly along the hemispherical hole of the sliding sleeve, and the protruding part cooperates and locks in the mounting countersunk hole on the outer cylinder of the servo.

3. A bidirectional on-load rapid debugging device for a steering gear servo mechanism according to claim 1, characterized in that: The torque loading mechanism includes a pull rod, and two detachable first clamping plates are connected to the middle part of the pull rod. A positioning groove for positioning and clamping the rudder wing is arranged between the first clamping plates. A first spring pin with a locking end positioned and passed through the through hole of the rudder wing is also installed on the first clamping plate; symmetrically arranged connecting seats are arranged on both sides of the pull rod, and symmetrically arranged test springs and tension sensors are connected between the pull rod and the connecting seats.

4. A bidirectional on-load rapid debugging device for a steering gear servo mechanism according to claim 3, characterized in that: An L-shaped limit clip is arranged at the end of the first clamping plate located on the outside. The first clamping plate is clamped at the same side end of the first clamping plate on the inside through the L-shaped limit clip, and a positioning groove for positioning and clamping the rudder wing is formed therebetween.

5. A bidirectional on-load rapid debugging device for a steering gear servo mechanism according to claim 4, characterized in that: One of the moment loading mechanisms is connected to the corresponding rudder wing along a horizontal direction, and the other moment loading mechanism is connected to the corresponding rudder wing along a vertical direction.

6. A bidirectional on-load rapid debugging device for a steering gear servo mechanism according to claim 5, characterized in that: The connecting seats of the moment loading mechanism arranged in the horizontal direction are arranged on the left and right sides of the corresponding clamping rudder wing, and the base is provided with transverse waist-shaped grooves corresponding to the connecting seats on both sides respectively. The transverse waist-shaped grooves on the base are connected to the connecting seats by bolts, so that the connecting seats can be adjusted left and right. The connecting seat of the moment loading mechanism arranged in the vertical direction is arranged up and down and connected to the two sides of the corresponding clamped rudder wing. The connecting seat of the moment loading mechanism arranged in the vertical direction is installed on the base through a vertical mounting plate. The vertical mounting plate is respectively provided with second waist-shaped grooves corresponding to the connecting seats on the upper and lower sides. The vertical waist-shaped groove on the vertical mounting plate is connected to the connecting seat by bolts, so that the corresponding connecting seat can be adjusted up and down.

7. A bidirectional on-load rapid debugging device for a steering gear servo mechanism according to claim 4, characterized in that: The rotating end of the encoder is correspondingly connected with two detachable second clamping plates, which are clamped on the corresponding rudder wings. The second clamping plates have the same structure as the first clamping plates, and one of the second clamping plates is connected with a second spring latch with the same structure as the first spring latch.