Thermoplastic forming machine for earphone sound diaphragm

By designing a headphone sound diaphragm thermoplastic machine that includes thermoplastic components, positioning components, unrolling ends, cutting components and clamping components, the efficiency problem of secondary cutting after thermoplastic in the prior art is solved, and the rapid cutting and cutting of the material after thermoplastic is achieved, and processing efficiency is improved.

CN222803018UActive Publication Date: 2025-04-25XUGUANG ENTERPRISE DEV (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202421744177.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-04-25
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

Existing headphone sound diaphragm thermoplastic machines require secondary cutting and processing after thermoplastic, which makes it difficult for users to quickly cut and separate, reducing overall efficiency.

Method used

A headphone sound diaphragm thermoplastic machine is designed, including thermoplastic components, positioning components, unrolling ends, cutting components and clamping components. Through the coordinated work of these components, the automatic clamping, pulling and cutting of thermoplastic parts is realized, reducing the subsequent cutting process.

Benefits of technology

It realizes rapid cutting and cutting of the material after thermoplastic, improves the processing efficiency of the sound diaphragm, reduces the subsequent cutting steps, and improves the overall production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a thermoplastic forming machine for earphone sound diaphragms, relates to the technical field of thermoplastic forming of sound diaphragms, and aims to solve the problems that a winding piece still needs to be subjected to secondary cutting processing after existing thermoplastic forming, a user cannot conveniently cut and separate the winding piece quickly after thermoplastic forming, and the overall efficiency is reduced. Comprising a bottom table, a thermoplastic assembly used for carrying out thermoplastic forming operation is installed in the middle of the upper portion of the bottom table, positioning assemblies used for fixing thermoplastic parts are installed at the two ends of the thermoplastic assembly correspondingly, and an unwinding end used for carrying out thermoplastic part unwinding operation is installed at the end, away from the thermoplastic assembly, of one positioning assembly; one end, far away from the thermoplastic assembly, of the other positioning assembly is provided with a cutting assembly used for cutting off the thermoplastic part, and one end, far away from the positioning assembly, of the cutting assembly is provided with a clamping and pulling assembly used for clamping the thermoplastic part and outwards moving and pulling out the thermoplastic part.
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Description

Technical Field

[0001] The utility model relates to the technical field of thermoplastic forming of sound diaphragms, in particular to a thermoplastic forming machine for earphone sound diaphragms. Background Art

[0002] The diaphragm, as the name implies, is a diaphragm for speaker playback. In horn speakers and dome speakers, for ease of assembly, the dome diaphragm and voice coil are often bonded together to form a component, which we call a diaphragm; in the production process of diaphragm sheets, a thermoplastic forming machine is often required for thermoplastic forming operations. During the thermoplastic forming process, the thermoplastic part is moved to the thermoplastic forming machine by rewinding and unwinding, and after thermoforming, the thermoplastic is reeled up.

[0003] However, the rolled parts still need to be cut and processed again after the existing thermoplastic molding, which is inconvenient for users to quickly cut and separate them after thermoplastic molding, reducing the overall efficiency; therefore, it does not meet the existing needs. In this regard, we propose a headphone diaphragm thermoplastic molding machine. Utility Model Content

[0004] The utility model aims to provide a headphone diaphragm thermoplastic forming machine with a cutting and blanking function to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a headphone diaphragm thermoplastic molding machine, comprising: a base, a thermoplastic component for thermoplastic molding operations is installed in the middle above the base, positioning components for fixing the thermoplastic parts are installed at both ends of the thermoplastic component, an unwinding end for unwinding the thermoplastic parts is installed at one end of the positioning component away from the thermoplastic component, a cutting component for cutting the thermoplastic parts is installed at the other end of the positioning component away from the thermoplastic component, and a clamping and pulling component is installed at one end of the cutting component away from the positioning component for clamping the thermoplastic parts and moving them outward to pull them out.

[0006] Preferably, the clamping and pulling assembly includes a plurality of clamping members for performing clamping operations, the clamping members include clamping claws located at upper and lower ends thereof, and an electric telescopic rod for driving the clamping claws to perform clamping operations is installed between the clamping claws and the clamping members.

[0007] Preferably, the clamping member further comprises an adjusting component for adjusting the clamping height, and the adjusting component is located at the rear end of the clamping member.

[0008] Preferably, the clamping and pulling assembly further comprises a moving assembly for driving the clamping member to move forward and backward, and the moving assembly is symmetrically arranged at the lower bottom of the clamping and pulling assembly, and the moving assembly comprises a ball screw, and a screw slider is installed on the outer wall of the ball screw.

[0009] Preferably, the cutting assembly includes a cutting tool located therein, and a third driving member for driving the cutting tool to move is mounted on the upper end of the cutting tool.

[0010] Preferably, the positioning assembly includes a positioning pressure plate located inside the positioning pressure plate, and a second driving member for driving the positioning pressure plate to move up and down is installed on the upper end of the positioning pressure plate.

[0011] Preferably, the thermoplastic component comprises a hot pressing mold located in the middle of the upper surface of the base platform, a hot pressing plate is installed above the hot pressing mold, and a first driving member for driving the hot pressing plate to move up and down is installed above the hot pressing plate.

[0012] Preferably, the first driving member, the second driving member and the third driving member can be driven by any one of electric, pneumatic or hydraulic means.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model constitutes a thermoplastic forming device for a sound diaphragm through a thermoplastic component, a positioning component, a reeling end, a cutting component, and a clamping and pulling component, wherein the thermoplastic component is used to realize the thermoplastic forming operation of the thermoplastic part, the positioning component is used to fix the two ends of the thermoplastic part during the thermoplastic forming to improve the stability, the reeling end is used to pre-wind and place the thermoplastic part roll required for thermoplastic forming, the clamping and pulling component is used to clamp the thermoplastic part after thermoforming and pull it outward, and the cutting component is used to cut the thermoplastic part of the clamped and pulled part, thereby improving the processing efficiency of the sound diaphragm and reducing the subsequent cutting process by cutting and blanking. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a side perspective view of the utility model;

[0017] Figure 3 It is a front perspective view of the utility model;

[0018] Figure 4 This is a schematic diagram of the front end structure of the clamping and pulling assembly of the utility model;

[0019] In the figure: 1. base; 2. thermoplastic component; 3. positioning component; 4. unwinding end; 5. cutting component; 6. clamping and pulling component; 7. first driving member; 8. hot pressing plate; 9. hot pressing mold; 10. second driving member; 11. positioning plate; 12. third driving member; 13. cutting tool; 14. moving component; 15. ball screw; 16. screw slider; 17. clamping member; 18. electric telescopic rod; 19. clamping claw; 20. adjusting component. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] See also Figure 1-4 The utility model provides an embodiment: a headphone diaphragm thermoplastic molding machine, comprising: a base 1, a thermoplastic component 2 for thermoplastic molding operation is installed in the middle above the base 1, the thermoplastic component 2 includes a hot pressing mold 9 located in the middle of the upper surface of the base 1, a hot pressing plate 8 is installed above the hot pressing mold 9, and a first driving member 7 for driving the hot pressing plate 8 to move up and down is installed above the hot pressing plate 8. A positioning component 3 is installed at one end away from the thermoplastic component 2 with an unwinding end 4 for unwinding the thermoplastic part.

[0022] The first driving member 7 is used to drive the hot pressing plate 8 to move up and down. When moving down, the hot pressing plate 8 contacts the thermoplastic part and presses the thermoplastic part down to the hot pressing mold 9. After waiting for a period of time, the hot pressing plate 8 is lifted up to form the thermoplastic part by hot pressing.

[0023] See also Figure 1 , Figure 3 The other positioning component 3 is provided with a cutting component 5 for cutting the thermoplastic component at one end away from the thermoplastic component 2. The cutting component 5 includes a cutting tool 13 located therein, and a third driving component 12 for driving the cutting tool 13 to move is installed at the upper end thereof.

[0024] By setting the positioning component 3, the cutting tool 13 can be driven to move up and down through the third driving member 12 to adjust the height of the cutting tool 13. During the downward movement, the cutting tool 13 is driven to contact the thermoplastic part formed by hot pressing below, and the thermoplastic part is cut by pressing down to achieve the effect of cutting and separation, so that the cutting and blanking operation can be carried out quickly after thermoplasticization.

[0025] See also Figure 1 , Figure 4 A clamping and pulling assembly 6 is installed at one end of the cutting assembly 5 away from the positioning assembly 3, which is used to clamp the thermoplastic part and move it outward to pull it out. The clamping and pulling assembly 6 includes a plurality of clamping members 17 for clamping operations. The clamping member 17 includes clamping claws 19 located at the upper and lower ends thereof. An electric telescopic rod 18 is installed between the clamping claws 19 and the clamping member 17 for driving the clamping claws 19 to perform clamping operations.

[0026] The electric telescopic rod 18 is used to drive the two clamping jaws 19 to move, and the distance between the two clamping jaws 19 is adjusted by displacement, so as to control the clamping and releasing states.

[0027] See also Figure 4 The clamping member 17 also includes an adjusting component 20 for adjusting the clamping height, and the adjusting component 20 is located at the rear end of the clamping member 17 .

[0028] The adjustment component 20 can be a screw module, which drives the clamping member 17 to move up and down to adjust the clamping height; of course, the adjustment component 20 can also be a pneumatic component, an electric push rod, a hydraulic component or other device that can drive the clamping member 17 to move up and down.

[0029] See also Figure 1 The clamping and pulling assembly 6 also includes a moving assembly 14 for driving the clamping member 17 to move forward and backward, and the moving assembly 14 is symmetrically arranged at the lower bottom of the clamping and pulling assembly 6. The moving assembly 14 includes a ball screw 15, and a screw slider 16 is installed on the outer wall of the ball screw 15.

[0030] The screw motor (not shown in the figure) and the ball screw 15 drive the screw slider 16 to move linearly, and drive the clamping member 17 to move forward and backward. Through the forward and backward displacement, before clamping, it moves to the cutting component 5 to clamp the end of the thermoplastic part. After clamping, it moves backward to pull the thermoplastic part outward and displace the thermoplastic part to move the thermoplastic part to the cutting position for cutting. At the same time, it drives the unwinding end 4 to unwind and pull the new thermoplastic part under the thermoplastic component 2 to facilitate the thermoplastic molding effect.

[0031] See also Figure 1 , Figure 3 Both ends of the thermoplastic component 2 are equipped with positioning components 3 for fixing the thermoplastic parts. The positioning component 3 includes a positioning pressure plate 11 located inside it, and the upper end of the positioning pressure plate 11 is equipped with a second driving component 10 for driving the positioning pressure plate 11 to move up and down.

[0032] The second driving member 10 is used to drive the positioning platen 11 to move up and down. When moving downward, the positioning platen 11 presses down the thermoplastic part to prevent it from shifting during the thermoplastic process, and can limit the end of the thermoplastic part to avoid the thermoplastic part from detaching after the clamping part is loosened, affecting the entire thermoplastic cutting displacement operation.

[0033] Furthermore, the first driving member 7, the second driving member 10, and the third driving member 12 can be driven by any one of electric, pneumatic, or hydraulic methods.

[0034] The electric method includes electric parts with lifting functions such as electric cylinders and electric push rods, and also includes driving parts such as air cylinders and hydraulic cylinders that can realize lifting and moving functions.

[0035] Working principle: When in use, place the thermoplastic unwinding drum at the unwinding end 4, stretch the end of the thermoplastic to the farthest positioning component 3, the positioning component 3 presses it down to position, the first driving member 7 drives the hot pressing plate 8 to move downward, press the thermoplastic to the hot pressing mold 9, and perform hot pressing operation;

[0036] After hot pressing, the hot pressing plate 8 moves upward, the moving assembly 14 drives the clamping member 17 to move forward to the positioning assembly 3, the adjusting assembly 20 adjusts the clamping height, the electric telescopic rod 18 drives the clamping claw 19 to clamp the thermoplastic part, and after clamping, the positioning assembly 3 releases the thermoplastic part upward, the moving assembly 14 moves backward, drives the thermoplastic part to move backward, pulls the thermoplastic part out to the cutting position, and stretches and moves the new thermoplastic part to the bottom of the thermoplastic assembly 2;

[0037] The positioning component 3 is pressed down again for positioning, and the third driving member 12 drives the cutting tool 13 to cut the thermoplastic part located there. The moving component 14 can drive the cut thermoplastic part to move to the material collection position, release the clamping jaws 19 to separate the thermoplastic part, and then reset and move it to the cutting position to perform a new round of thermoplastic cutting and material collection operation.

[0038] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A thermoplastic molding machine for earphone diaphragms, comprising a base (1), characterized in that: A thermoplastic component (2) for performing thermoplastic molding operations is installed in the middle of the base (1), and positioning components (3) for fixing the thermoplastic parts are installed at both ends of the thermoplastic component (2). An unwinding end (4) for unwinding the thermoplastic parts is installed at one end of the positioning component (3) away from the thermoplastic component (2), and a cutting component (5) for cutting the thermoplastic parts is installed at another end of the positioning component (3) away from the thermoplastic component (2). A clamping and pulling component (6) is installed at one end of the cutting component (5) away from the positioning component (3) for clamping the thermoplastic parts and moving them outward to pull them out.

2. The earphone diaphragm thermoplastic forming machine according to claim 1, characterized in that: The clamping and pulling assembly (6) comprises a plurality of clamping members (17) for performing a clamping operation, wherein the clamping member (17) comprises clamping claws (19) located at upper and lower ends thereof, and an electric telescopic rod (18) is installed between the clamping claw (19) and the clamping member (17) for driving the clamping claw (19) to perform a clamping operation.

3. The earphone diaphragm thermoplastic forming machine according to claim 2, characterized in that: The clamping member (17) further comprises an adjusting assembly (20) for adjusting the clamping height, and the adjusting assembly (20) is located at the rear end of the clamping member (17).

4. The earphone diaphragm thermoplastic forming machine according to claim 2, characterized in that: The clamping and pulling assembly (6) further comprises a moving assembly (14) for driving the clamping member (17) to move forward and backward, and the moving assembly (14) is symmetrically arranged at the lower bottom of the clamping and pulling assembly (6), and the moving assembly (14) comprises a ball screw (15), and a screw slider (16) is installed on the outer wall of the ball screw (15).

5. The earphone diaphragm thermoplastic forming machine according to claim 1, characterized in that: The cutting assembly (5) comprises a cutting tool (13) located inside the cutting tool (13), and a third driving member (12) for driving the cutting tool (13) to move is installed at the upper end of the cutting tool (13).

6. The earphone diaphragm thermoplastic forming machine according to claim 5, characterized in that: The positioning assembly (3) comprises a positioning pressure plate (11) located inside the positioning pressure plate, and a second driving member (10) for driving the positioning pressure plate (11) to move up and down is installed on the upper end of the positioning pressure plate (11).

7. The earphone diaphragm thermoplastic forming machine according to claim 6, characterized in that: The thermoplastic component (2) comprises a hot pressing mold (9) located in the middle of the upper surface of the base (1), a hot pressing plate (8) is installed above the hot pressing mold (9), and a first driving member (7) for driving the hot pressing plate (8) to move up and down is installed above the hot pressing plate (8).

8. The earphone diaphragm thermoplastic forming machine according to claim 7, characterized in that: The first driving member (7), the second driving member (10) and the third driving member (12) can all be driven by any one of electric, pneumatic or hydraulic means.