Quick-assembly trolley for hydrogen fuel system engine test bench

By designing a test bench quick loading trolley suitable for hydrogen fuel system engines, the problem of moving and transporting the engine during assembly and testing in the prior art is solved, and efficient and safe transport and improvement of testing efficiency is achieved.

CN222857707UActive Publication Date: 2025-05-13YUNNAN HEYUAN NEW ENERGY POWER TECHNOLOGY CO LTD +1
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Patent Information

Application Number
CN202421640624.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-05-13
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

During the assembly and testing of hydrogen fuel system engines, the prior art is difficult to achieve efficient and safe movement and transportation, resulting in high labor intensity, high operation difficulty, and easy engine damage.

Method used

A hydrogen fuel system engine test bench quick loading trolley is designed. The device includes a quick loading trolley base and a column assembly, which enables rapid disassembly and transfer by aligning the connecting assembly with the test bracket angle or delivery foot of the engine. The device is designed in a split type, simple structure, easy to assemble and disassemble, and is suitable for a variety of engine models.

Benefits of technology

This device greatly improves the transport and testing efficiency of hydrogen fuel system engines in the test bench, reduces the cost of manual assembly line tooling, reduces the risk of damage to the engine during handling, and achieves flexible adaptation to different models of engines.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fast-assembly trolley for a hydrogen fuel system engine test bench. The fast-assembly trolley comprises a fast-assembly trolley base A and a stand column assembly B, a vertical column assembly B is arranged on the top surface of the fast-assembly trolley base A and is vertical to the fast-assembly trolley base A; rollers are arranged on the bottom surface of the fast-assembly trolley base A; a connecting component is arranged at the extending end of the upright post component B; a system engine testing support angle center hole or a delivery support leg center hole of the hydrogen fuel system engine is aligned with and detachably connected with the mounting hole of the connecting assembly; in a detection state, the system engine test support angle center hole is aligned with the mounting hole in the connecting assembly; and in the transfer and storage state, the center hole of the delivery supporting leg is aligned with the mounting hole in the connecting assembly. The device can be used as a support tool of a hydrogen fuel system engine, and can also be used as a transfer tool between an air tightness detection area and a test board.
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Description

Technical Field

[0001] The present application relates to the technical field of supporting tooling, and in particular to a quick-assembly trolley for a hydrogen fuel system engine test bench. Background Art

[0002] In recent years, hydrogen fuel cell technology has developed rapidly in my country, and has successfully driven the diversified development of a series of upstream and downstream hydrogen energy companies. Each hydrogen energy company has developed its own system engine. At present, the market demand for hydrogen fuel system engines is small. In order to control R&D investment and reduce production costs, each company generally only invests in semi-automatic or manual assembly lines and manual test stations. After the hydrogen fuel system engine is assembled, the whole machine needs to be tested for air tightness. After passing the test, it is transported to the system test bench experimental warehouse for performance testing using a quick-install trolley device. The starting performance, rated operating conditions and idle operating conditions of the test system engine, power, voltage, current, gas consumption rate, temperature, coolant ion concentration, positive and negative poles of the stack, and insulation resistance to the ground must all be tested and qualified before the whole machine is tested. During the entire test process, the movement of the system engine is mainly completed manually, which is labor-intensive and difficult to operate, and it is easy to cause damage to the system engine during transportation.

[0003] For example, the tooling for assembling a hydrogen fuel cell engine system disclosed in CN201920341637.5 realizes lifting and lowering through a connecting rod structure and realizes the overall flipping of the test component, but the support frame structure has poor reliability, which can easily cause the test component to fall and cause damage to the component. Moreover, the bracket cannot be applied to a variety of different models of engines.

[0004] The information disclosed in the background technology section is only intended to increase the understanding of the overall background of the utility model, and should not be regarded as acknowledging or suggesting in any form that the information constitutes the prior art already known to ordinary technicians in the field. Utility Model Content

[0005] In response to the above technical problems, the present application provides a hydrogen fuel system engine test bench quick assembly trolley, which is suitable for use with various system engines and helps to reduce the investment cost of manual assembly line tooling.

[0006] The present application provides a quick-install trolley for a hydrogen fuel system engine test bench, comprising: a quick-install trolley base A and a column assembly B; a column assembly B is arranged on the top surface of the quick-install trolley base A vertically to the quick-install trolley base A; a roller is arranged on the bottom surface of the quick-install trolley base A; a connecting assembly is arranged on the extended end of the column assembly B;

[0007] The center hole of the system engine test support angle of the hydrogen fuel system engine or the center hole of the delivery support foot is aligned with the installation hole of the connection component and the connection is removed;

[0008] When in the detection state, the center hole of the system engine test support angle is aligned with the mounting hole on the connection component;

[0009] When in the state of transshipment or storage, the center hole of the shipping support leg is aligned with the mounting hole on the connecting component.

[0010] Preferably, the column assembly B includes: a vertical bar; one end of the vertical bar is detachably connected to the top corner of the quick-install trolley base A; and a square support block is arranged on the extended end of the vertical bar.

[0011] Preferably, the column assembly B includes: an upper longitudinal bar; both ends of the upper longitudinal bar are detachably connected to the middle of the vertical bar on the same plane.

[0012] Preferably, it comprises: T-shaped screws and isosceles angle braces; the vertical bar is detachably connected to the quick-install trolley base A through the T-shaped screws and isosceles angle braces.

[0013] Preferably, it comprises: T-shaped screws and isosceles angle braces; the upper longitudinal bar is detachably connected to the vertical bar via the T-shaped screws and isosceles angle braces.

[0014] Preferably, the quick-install trolley base A comprises: a lower longitudinal bar and a lower transverse bar; both ends of the lower longitudinal bar are detachably connected to the lower transverse bars on both sides.

[0015] Preferably, the quick-install trolley base A comprises: a plurality of lower longitudinal bars; the lower longitudinal bars are arranged parallel to each other between the lower transverse bars on both sides.

[0016] Preferably, the quick-install trolley base A includes: a reinforcing bar; the reinforcing bar is arranged below the lower longitudinal bar and is detachably connected to the middle part of the lower longitudinal bar.

[0017] Preferably, the connection assembly includes: a locking stud and a square support block; the square support block is arranged on the extended end of the column assembly B;

[0018] The center hole of the system engine test support angle of the hydrogen fuel system engine or the center hole of the delivery support foot is aligned with the mounting hole on the square support block, and is disassembled and installed with the square support block through the locking studs;

[0019] The locking stud is locked and inserted into the mounting hole of the square support block.

[0020] Preferably, it includes: a locking angle wheel; the locking angle wheel is arranged on each top corner of the bottom surface of the quick-install trolley base A.

[0021] The beneficial effects of this application include:

[0022] 1) The hydrogen fuel system engine test bench quick assembly trolley provided in this application can be used as a support tooling for the hydrogen fuel system engine, and can also be used to transport the tooling between the air tightness detection area and the test bench. After passing the air tightness detection, the engine is quickly transported to the experimental chamber of the system test bench, and placed in the experimental chamber for continued use as a test support tooling. It greatly facilitates the connection of various pipelines and lines of the system engine in the experimental chamber of the test bench, while saving the connection and separation time of the test tooling device, and improving the transportation and testing efficiency of the system engine in the test area of ​​the test bench.

[0023] 2) The hydrogen fuel system engine test bench quick-assembly trolley provided in this application has an ingenious split design, simple structure, convenient manufacture, sequential assembly, easy disassembly and assembly, strong versatility, and convenient use. It can better solve the problem that the small-volume quick-assembly trolley device and supporting tooling in the system bench test chamber do not occupy space. It is convenient, practical, and quick to assemble. By loosening the T-screws and isosceles angle braces that fix the vertical bar, upper longitudinal bar, and upper horizontal bar on the column assembly B, the four vertical bars are moved parallel to the horizontal and vertical directions along the T-slot of the aluminum profile of the quick-assembly trolley base, and fixed to the coordinate position, it can become another type of system engine test bench quick-assembly trolley. One car can be used for multiple purposes, reused, and resources can be shared, which improves the test efficiency of the hydrogen fuel system test bench and saves the investment cost of test tooling.

[0024] 3) The hydrogen fuel system engine test bench quick-assembly trolley provided in the present application uses this trolley. When a type of hydrogen fuel system engine passes the air tightness test, the four assembly legs of the system engine need to be replaced with shipping legs, and then the engine is hoisted and placed on the square support block of the column assembly of the test bench quick-assembly trolley device. The shipping legs are fixed to the square support block with locking studs to align the holes, and manually pushed to the predetermined position in the experimental chamber. Then, the four casters on the bottom frame of the quick-assembly trolley device are locked. At this time, the test bench quick-assembly trolley device becomes a supporting tooling, which meets the tooling use requirements of the supporting system engine in the test bench experimental chamber. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 A schematic diagram of the three-dimensional structure of a hydrogen fuel system engine test bench quick assembly trolley in at least one embodiment provided in the present application;

[0026] Figure 2 A three-dimensional schematic diagram of a quick-assembly trolley for a hydrogen fuel system engine test bench in at least one embodiment provided in the present application;

[0027] Figure 3 A schematic diagram of a three-dimensional structure of a square support block in at least one embodiment provided in the present application;

[0028] Legend:

[0029] Locking angle wheel 1, lower longitudinal bar 2, lower horizontal bar 3, reinforcing bar 4, T-screw 5, isosceles angle brace 6, vertical bar 7, square support block 8, locking stud 9, upper longitudinal bar 10, upper horizontal bar 11, quick-install trolley base A, column assembly B. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical scheme and advantages of the embodiments of the present invention clearer, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. The components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0031] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention.

[0032] The technical means that are not described in detail in this application and are not used to solve the technical problems of this application are all set according to the common knowledge in the field, and can be implemented in a variety of common knowledge settings.

[0033] See also Figures 1 to 3 The hydrogen fuel system engine test bench quick-install trolley provided in the present application comprises: a quick-install trolley base A and a column assembly B; column assemblies B are vertically arranged at each top corner of the top surface of the quick-install trolley base A; locking angle wheels 1 are arranged at each top corner of the bottom surface of the quick-install trolley base A. The column assembly B is moved and disassembled along each side of the quick-install trolley base A. A connection assembly is arranged on the top surface of the column assembly B, and the engine is supported by the connection assembly.

[0034] In a specific embodiment, a square support block 8 is provided on the top surface of the column assembly B; and a locking stud 9 is connected to the square support block 8. The center hole of the system engine test support angle or the center hole of the shipping support foot of the hydrogen fuel system engine is aligned with the mounting hole on the square support block 8, and is disassembled and installed from the square support block 8 through the locking stud 9. When in the detection state, the center hole of the system engine test support angle is aligned with the mounting hole on the square support block 8; when in the transportation and storage state, the center hole of the shipping support foot is aligned with the mounting hole on the square support block 8. The center hole of the system engine test support angle or the center hole of the shipping support foot can be set according to the state of the engine, and the specific setting method is set according to the commonly used method in the field.

[0035] By adopting the trolley, the whole transport can be realized by locking the angle wheel 1, and at the same time, different types of hydrogen fuel system engines can be fixed by moving on the quick-install trolley base A and fixing the column assemblies B of different sizes. Different types of hydrogen fuel system engines can select the column assembly B of the corresponding size according to the engine size requirements, move the position of the vertical rod 7 on the quick-install trolley base A, re-lock the T-screw 5 of the isosceles angle support 6, and replace the upper longitudinal bar 10 and the lower horizontal bar 3 with rods of corresponding length to achieve the fixation and reliable support of the engine.

[0036] In a specific embodiment, the quick-install trolley base A includes: a plurality of lower longitudinal bars 2 and lower cross bars 3 arranged in parallel; the lower longitudinal bars 2 are arranged in parallel between the lower cross bars 3. In a specific embodiment, four lower longitudinal bars 2 are arranged in parallel between the two lower cross bars 3 arranged at both ends as the quick-install trolley base A. It has a high supporting strength.

[0037] In a specific embodiment, it includes: a reinforcing bar 4; both ends of the reinforcing bar 4 are respectively connected to the lower longitudinal bar 2 and are arranged parallel to the lower horizontal bar 3.

[0038] In a specific embodiment, the quick-install trolley base A can be disassembled as needed, and the quick-install trolley base A is assembled by providing isosceles angle braces 6 and T-shaped screws 5. Specifically, both ends of the lower longitudinal bar 2 are detachably connected to the lower horizontal bar 3 through isosceles angle braces 6 and T-shaped screws 5. The reinforcing bar 4 is detachably connected to the lower longitudinal bar 2 through isosceles angle braces 6 and T-shaped screws 5.

[0039] In a specific embodiment, the column assembly B includes: a vertical bar 7 and an upper longitudinal bar 10; one end of the vertical bar 7 is detachably connected to the top corner of the quick-install trolley base A; a square support block 8 is provided on the extended end of the vertical bar 7. The upper longitudinal bar 10 is provided between the vertical bars 7 on the same plane; the two ends of the upper longitudinal bar 10 are detachably connected to the middle of the vertical bars 7 on both sides.

[0040] In a specific embodiment, it includes: T-shaped screws 5 and isosceles angle braces 6; the isosceles angle braces 6 are detachably arranged on the vertical bar 7 and the connection point with the quick-install trolley base A through the T-shaped screws 5, so as to realize the detachable connection between the vertical bar 7 and the quick-install trolley base A. The T-shaped screws 5 and isosceles angle braces 6 are arranged on the connection ends of the upper longitudinal bar 10 and the vertical bar 7 to realize the detachable connection.

[0041] In a specific embodiment, the center of the bottom hole of the square support block 8 is connected to the center of the vertical rod 7 by a straight pin, the center hole of the system engine test support angle is aligned with the center of the upper hole of the square support block 8, and the system engine test support angle is locked by a locking stud 9. The square support block 8 has the function of reducing vibration and increasing the center height.

[0042] In a specific embodiment, the locking stud 9 is locked and inserted into the mounting hole of the square support block 8. A disc is arranged on the top of the locking stud 9 to facilitate the plugging and unplugging operation.

[0043] Example

[0044] A system test bench quick-install trolley is provided, with four lower longitudinal bars 2 on both sides and two lower cross bars 3 on both ends connected and fixed to form a rectangular frame through T-screws 5 and isosceles angle braces 6. Four reinforcing bars 4 of different lengths are respectively connected and fixed with T-screws 5 and isosceles angle braces 6 in the middle of the frame to strengthen the mechanical strength of the quick-install trolley base frame. Four locking angle wheels 1 are fixed and installed with T-screws 5 on the bottom surface of the four corners of the rectangular base frame in the same way. Four vertical bars 7 are vertically installed above the four locking angle wheels 1 of the quick-install trolley base frame, and are firmly connected and fixed with upper longitudinal bars 10, upper cross bars 11, T-screws 5, and isosceles angle braces 6.

[0045] like Figure 1 The figure shows the appearance structure diagram of a quick-assembly trolley for a hydrogen fuel system engine test bench, including: a quick-assembly trolley base A and a column assembly B. Four column assemblies B are vertically installed above the quick-assembly trolley base A through vertical bars 7, upper longitudinal bars 10, upper horizontal bars 11, T-screws 5 and isosceles angle braces 6. Square support blocks 8 and locking studs 9 are respectively installed on the top of the vertical bars 7 to assemble into a quick-assembly trolley device for a hydrogen fuel system engine test bench.

[0046] like Figure 2 The figure shows an assembly diagram of a quick-assembly trolley for a hydrogen fuel system engine test bench, including a locking angle wheel 1, a lower longitudinal bar 2, a lower horizontal bar 3, a reinforcing bar 4, a T-screw 5, an isosceles angle brace 6, a vertical bar 7, a square support block 8, a locking stud 9, an upper longitudinal bar 10 and an upper horizontal bar 11. The quick-install trolley base A is composed of locking casters 1, a lower longitudinal bar 2, a lower horizontal bar 3, and a reinforcing bar 4, which are connected and fixed by universal T-screws 5 and isosceles angle braces 6. The lower longitudinal bar 2, the lower horizontal bar 3, and the reinforcing bar 4 are assembled into a rectangular frame by universal T-screws 5 and isosceles angle braces 6. Four locking angle wheels 1 are installed and fixed at the bottom of the four corners of the rectangular frame. Four column assemblies B can be vertically installed and fixed above the rectangular frame according to the longitudinal and lateral dimensions of the center distance of the system engine shipping support feet. The column assembly B is respectively installed and fixed by a vertical bar 7, an upper longitudinal bar 10, an upper horizontal bar 11, a square support block 8, and a locking stud 9 using universal T-screws 5 and isosceles angle braces 6.

[0047] Operation process: After the hydrogen fuel system engine passes the airtightness test station, use a linear hoist to hook the two lifting ears of the engine and lift it up. Manually replace the four assembly tooling feet on the engine to connect the delivery foot screws firmly. Remove the four locking studs 9 on the square support block 8, and slowly lower the linear hoist. After the four delivery feet of the system engine fall steadily on the four square support blocks 8 on the four vertical bars 7 of the quick-loading trolley and align the center of the hole, use the locking studs 9 to lock the delivery feet on the four square support blocks 8 respectively. Two people cooperate, one holding the upper position of the engine with one hand, and the other holding the horizontal bar 11 position on the column assembly B and push the quick-loading trolley device into the test chamber. After the system engine and the quick-loading trolley device are in place, manually lock the four locking angle wheels 1 respectively, and connect the system engine and various pipes and lines on the bench equipment chamber according to the process requirements. When the system engine test is completed, the reverse step operation can be performed to push out the quick-loading trolley device.

[0048] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A quick-assembly trolley for a hydrogen fuel system engine test bench, characterized in that: include: A quick-loading trolley base A and a column assembly B; a column assembly B is arranged on the top surface of the quick-loading trolley base A perpendicular to the quick-loading trolley base A; a roller is arranged on the bottom surface of the quick-loading trolley base A; a connecting assembly is arranged on the extended end of the column assembly B; The center hole of the system engine test support angle of the hydrogen fuel system engine or the center hole of the delivery support foot is aligned with the installation hole of the connection component and the connection is removed; When in the detection state, the center hole of the system engine test support angle is aligned with the mounting hole on the connection component; When in the state of transshipment or storage, the center hole of the shipping support leg is aligned with the mounting hole on the connecting component.

2. The hydrogen fuel system engine test bench quick assembly trolley according to claim 1, characterized in that: The column assembly B comprises: a vertical bar (7); one end of the vertical bar (7) is detachably connected to the top corner of the quick-install trolley base A; and a square support block (8) is arranged on the extended end of the vertical bar (7).

3. The hydrogen fuel system engine test bench quick assembly trolley according to claim 2, characterized in that: The column assembly B comprises an upper longitudinal bar (10); two ends of the upper longitudinal bar (10) are respectively detachably connected to the middle of a vertical bar (7) located in the same plane.

4. The hydrogen fuel system engine test bench quick assembly trolley according to claim 2, characterized in that: include: T-shaped screws (5) and isosceles angle braces (6); the vertical bar (7) is detachably connected to the quick-install trolley base A through the T-shaped screws (5) and isosceles angle braces (6).

5. The hydrogen fuel system engine test bench quick assembly trolley according to claim 3, characterized in that: include: T-shaped screws (5), isosceles angle braces (6); the upper longitudinal bar (10) is detachably connected to the vertical bar (7) via the T-shaped screws (5) and isosceles angle braces (6).

6. The hydrogen fuel system engine test bench quick assembly trolley according to claim 1, characterized in that: The quick-install trolley base A comprises a lower longitudinal bar (2) and a lower transverse bar (3); the two ends of the lower longitudinal bar (2) are respectively detachably connected to the lower transverse bars (3) on both sides.

7. The hydrogen fuel system engine test bench quick assembly trolley according to claim 6, characterized in that: The quick-install trolley base A comprises: a plurality of lower longitudinal bars (2); the lower longitudinal bars (2) are arranged parallel to each other between lower transverse bars (3) on both sides.

8. The hydrogen fuel system engine test bench quick assembly vehicle according to claim 6, characterized in that: The quick-install trolley base A comprises a reinforcing bar (4); the reinforcing bar (4) is arranged below the lower longitudinal bar (2) and is detachably connected to the middle part of the lower longitudinal bar (2).

9. The hydrogen fuel system engine test bench quick assembly vehicle according to claim 1, characterized in that: The connection assembly comprises: a locking stud (9) and a square support block (8); the square support block (8) is arranged on the extended end of the column assembly B; The center hole of the system engine test support angle of the hydrogen fuel system engine or the center hole of the delivery support foot is aligned with the mounting hole on the square support block (8), and is disassembled and installed with the square support block (8) through the locking stud (9); The locking stud (9) is locked and inserted into the mounting hole of the square support block (8).

10. The hydrogen fuel system engine test bench quick assembly vehicle according to claim 1, characterized in that: include: Locking angle wheels (1); the locking angle wheels (1) are arranged on the top corners of the bottom surface of the quick-install trolley base A.

Citation Information

Patent Citations

  • Tool for assembling hydrogen fuel cell engine system

    CN210060946U