Novel sensor structure

By designing a new ABS sensor structure including mounting plate, mounting groove, runner and anti-loosening and defouling structure, the problem of inconvenient installation of sensors on space-constrained vehicles and unstable signal transmission under bumpy road conditions is solved, and higher installation convenience and signal transmission reliability are achieved.

CN222875899UActive Publication Date: 2025-05-16HUANGSHAN XINXIAN AUTOMOTIVE ELECTRONICS CO LTD +1
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Patent Information

Application Number
CN202422001754.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-05-16
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

The installation method of existing ABS sensors is not convenient for installation on vehicles with space limitations, and it is prone to poor contact and pollution in bumpy road conditions, affecting signal conduction and system performance.

Method used

A new sensor structure is designed, including mounting disc, mounting groove, rotor and anti-loosening and defouling structure. Through the design of the rotor and anti-loosening and defouling structure, the sensor is automatically fastened and dirt cleaning is achieved to ensure the stability of signal conduction.

Benefits of technology

This design improves the installation convenience and stability of the sensor, ensures the accuracy and reliability of signal conduction under harsh road conditions, and extends the service life of the sensor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel sensor structure which comprises an installation disc, the side of the installation disc is provided with an installation groove used for installing sensing equipment, the end face of the installation disc is respectively provided with an opening at the two sides of the installation groove, and a rotating wheel capable of rotating along with the rotation of a shaft is rotatably connected in each opening. According to the novel sensor structure, through the arrangement of the mounting groove, the sensor can be conveniently inserted and mounted, through the arrangement of the opening, the rotating wheel and the anti-loosening dirt removal structure, when the shaft rotates, friction force can drive the rotating wheel to rotate along with the shaft, and then the shaft, the bevel gear set and the first fulcrum shaft are connected through a transmission mechanism. By means of the transmission effect, the first fulcrum shaft can drive the fan blade disc to effectively rotate, and therefore air flowing is optimized.
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Description

Technical Field

[0001] The utility model relates to the technical field of sensor equipment, in particular to a new sensor structure. Background Art

[0002] ABS sensor, or anti-lock braking system sensor, is an integral part of modern automotive safety technology. Its core function is to monitor the rotation speed of the wheels in real time and transmit this data to the ABS control unit. By precisely controlling the brake pressure, ABS sensors help vehicles maintain wheel-road friction during emergency braking, thereby preventing wheel locking and improving vehicle handling and braking effectiveness.

[0003] However, existing ABS sensor installation methods have some limitations. Usually, ABS sensors are fixed to the wheels or hubs by bolts, which is particularly inconvenient on vehicles with limited space. During the installation process, technicians need to operate in a narrow space, which not only increases the difficulty of installation, but also may affect the stability and reliability of the sensor due to improper installation.

[0004] In addition, although some ABS sensors are installed by plug-in in an attempt to simplify the installation process and improve convenience, this design still faces challenges in actual use. Vehicles will inevitably encounter bumpy road conditions during daily driving. Under the influence of long-term vibration, the ABS sensor circuit may become loose or even fall off, resulting in poor contact. This poor contact will directly affect the transmission of signals, making it impossible for the ABS system to accurately receive wheel speed information, thereby affecting the braking performance of the entire system.

[0005] In addition, the sensing part of the ABS sensor is easily covered by dirt, mud and other pollutants under bad road conditions. These pollutants will interfere with the sensor's sensing of the vehicle speed signal, reduce the accuracy of the signal, and even cause the system to misjudge and fail to work properly. In extreme cases, this may cause the ABS system to fail, increasing driving safety risks.

[0006] In view of the above problems, it is urgent to carry out innovative design based on the original sensor structure. Utility Model Content

[0007] The technical solution of the utility model aims at the technical problem that the existing technical solution is too single, and provides a new sensor structure that is significantly different from the existing technical solution to solve the problems raised in the above background technology.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a new sensor structure, including a mounting plate, a mounting groove for installing a sensor device is opened on the side of the mounting plate, and an opening is opened on the end surface of the mounting plate on both sides of the mounting groove, and each opening is rotatably connected to a rotating wheel that can rotate with the rotation of the shaft, an anti-loosening and decontamination structure is provided between each of the rotating wheels and the mounting groove, which can clean dirt on the sensor device and automatically tighten the sensor that is loosened and pre-detached due to vibration, and a trigger structure is connected between the anti-loosening and decontamination structure and the mounting groove, which is used to trigger the anti-loosening and decontamination structure to tighten the sensor device when the sensor device is loosened, and a sensor is connected in the mounting groove.

[0009] Preferably, both side end faces in the installation groove and the areas on both sides corresponding to the sensor are configured as toothed surfaces to increase friction and reduce shedding, and a port is provided on the installation groove to facilitate the sensor to monitor the rotation state of the shaft.

[0010] Preferably, the anti-loosening and decontamination structure includes a fastening part and a decontamination part, the fastening part includes a connecting shaft, a bevel gear set, an empty slot, a first support shaft, a connecting auxiliary part, a second support shaft, a locking slot, a locking block, a movable plug rod, a mounting block, and a rough wheel, the rotating wheel is connected to the connecting shaft, and the end of the connecting shaft is connected to the bevel gear set, the bevel gear set is located in the empty slot, and the empty slot is opened in the mounting plate, a first support shaft is connected between the bevel gear set and the empty slot, a connecting auxiliary part is connected to the first support shaft, and the connecting auxiliary part is connected to the second support shaft, the second support shaft is rotatably connected to one side of the empty slot, and a locking slot is opened in the second support shaft, and a locking block is connected in the locking slot, the locking block is connected to one end of the movable plug rod, and the other end of the movable plug rod is located in the mounting block, and the mounting block is connected to the other side of the empty slot, the outer wall of the movable plug rod is slidably connected to the rough wheel, and the rough wheel fits the outer wall of the sensor.

[0011] Preferably, the upper portion of the locking groove is arranged in the shape of an annular groove, and a plurality of locking vertical grooves are arranged at equal angles below the annular groove, and the locking groove is shaped like a comb that is bent in an annular shape.

[0012] Preferably, the dirt removal part includes a fan blade disk, a box body, an input pipe, and an output pipe. The upper end of the first support shaft is connected to the fan blade disk, and the fan blade disk is located in the box body, and the box body is installed on the outer wall of the mounting disk. The two sides of the box body are respectively connected to the input pipe and the output pipe, and the end of the output pipe is fixed to the end surface of the mounting disk close to the sensor area.

[0013] Preferably, the connecting auxiliary part is configured as a chain assembly and a full gear assembly for transmitting the first support shaft and the second support shaft, and the cross-sections of the second support shaft and the mounting block are both "concave" structures.

[0014] Preferably, the trigger structure includes a groove, a return spring, a return plug, and an airway tube. A groove is provided on each side of the mounting groove. A return spring is connected to each groove. A return plug is connected to the end of each return spring. The return plug is slidably connected to the groove, and each groove is connected to an airway tube. The end of the airway tube is connected to the mounting block.

[0015] Preferably, the resetting plug is arranged in an arc-shaped surface at one end of the installation groove close to the rough surface wheel.

[0016] Compared with the prior art, the utility model has the following beneficial effects: the new sensor structure facilitates the plug-in installation of the sensor through the setting of the installation groove, and through the setting of the opening, the rotating wheel, and the anti-loosening and decontamination structure, when the shaft rotates, the friction force drives the rotating wheel to rotate accordingly, and then connects the shaft, the bevel gear set and the first support shaft through the transmission mechanism. This transmission effect enables the first support shaft to drive the fan blade disc to rotate effectively, thereby optimizing air flow.

[0017] In order to further improve the performance of the sensor, we introduce outside air through the input tube, and then use the output tube to accurately apply the air to the sensing area of ​​the sensor. This process not only promotes air circulation, but also effectively avoids the adhesion and obstruction of dirt, ensuring the continuous and accurate sensing of the sensor.

[0018] In addition, we have set up a trigger structure to deal with the possibility of the sensor being shaken loose. Once the sensor becomes loose, the trigger structure will respond immediately, activating the movable plug rod, which in turn drives the locking block to engage with the locking slot. At this time, the rotation of the rough surface wheel pushes the sensor into the installation slot and tightens it, thereby restoring its original stability and accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the front cross-sectional structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the front view structure of the utility model;

[0021] Figure 3 It is a schematic diagram of the side cross-sectional structure of the utility model;

[0022] Figure 4 This is a schematic diagram of the cross-sectional structure of the rough surface wheel of the utility model;

[0023] Figure 5 This is a schematic diagram of the structure of the fan blade disk of the utility model;

[0024] Figure 6 It is a schematic diagram of the three-dimensional structure of the fan blade disk of the utility model.

[0025] In the figure: 1. mounting plate; 2. mounting groove; 3. opening; 4. rotating wheel; 5. anti-loosening and decontamination structure; 501. connecting shaft; 502. bevel gear set; 503. empty groove; 504. first support shaft; 505. connecting auxiliary part; 506. second support shaft; 507. positioning groove; 508. positioning block; 509. movable plug rod; 510. mounting block; 511. rough surface wheel; 512. fan blade disk; 513. box body; 514. input pipe; 515. output pipe; 6. trigger structure; 601. groove; 602. reset spring; 603. reset plug block; 604. airway tube; 7. sensor. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-6 The utility model provides a technical solution: a new sensor structure, including a mounting plate 1, a mounting groove 2, an opening 3, a rotating wheel 4, an anti-loosening and decontamination structure 5, a connecting shaft 501, a bevel gear set 502, an empty groove 503, a first support shaft 504, a connecting auxiliary 505, a second support shaft 506, a positioning groove 507, a positioning block 508, a movable plug rod 509, a mounting block 510, a rough surface wheel 511, a fan blade disc 512, a box body 513, an input pipe 514, an output pipe 515, a trigger structure 6, a groove 601, a reset spring 602, a reset plug block 603, and an airway tube 604. , sensor 7, a mounting groove 2 for mounting a sensing device is provided on one side of the mounting disk 1, and an opening 3 is provided on each side of the mounting groove 2 on the end surface of the mounting disk 1, and a rotating wheel 4 which can rotate along with the rotation of the shaft is rotatably connected in each opening 3, an anti-loosening and decontamination structure 5 which can clean dirt on the sensing device and automatically tighten the sensor which is loosened and pre-detached due to vibration is provided between each rotating wheel 4 and the mounting groove 2, and a trigger structure 6 which is used to trigger the anti-loosening and decontamination structure 5 to tighten the sensing device when the sensing device is loosened is connected between the anti-loosening and decontamination structure 5 and the mounting groove 2, and a sensor 7 is connected in the mounting groove 2.

[0028] The end surfaces on both sides of the installation groove 2 and the areas on both sides corresponding to the sensor 7 are configured as tooth surfaces to increase friction and reduce shedding, and the installation groove 2 is provided with an opening for the sensor 7 to monitor the rotation state of the shaft.

[0029] The anti-loosening and decontamination structure 5 includes a fastening part and a decontamination part. The fastening part includes a connecting shaft 501, a bevel gear set 502, an empty slot 503, a first support shaft 504, a connecting auxiliary part 505, a second support shaft 506, a positioning slot 507, a positioning block 508, a movable plug rod 509, a mounting block 510, and a rough surface wheel 511. The rotating wheel 4 is connected to the connecting shaft 501, and the end of the connecting shaft 501 is connected to the bevel gear set 502, the bevel gear set 502 is located in the empty slot 503, and the empty slot 503 is opened in the mounting plate 1, and the first support shaft 50 is connected between the bevel gear set 502 and the empty slot 503. 4. The first support shaft 504 is connected with a connecting auxiliary part 505, and the connecting auxiliary part 505 is connected with a second support shaft 506, the second support shaft 506 is rotatably connected to one side of the empty slot 503, and a positioning groove 507 is opened in the second support shaft 506, and a positioning block 508 is connected in the positioning groove 507, the positioning block 508 is connected to one end of a movable plug rod 509, and the other end of the movable plug rod 509 is located in the mounting block 510, and the mounting block 510 is connected to the other side of the empty slot 503, and the outer wall of the movable plug rod 509 is slidably connected with a rough wheel 511, and the rough wheel 511 fits the outer wall of the sensor 7.

[0030] The upper portion of the locking groove 507 is arranged in the shape of an annular groove, and a plurality of locking vertical grooves are arranged at equal angles below the annular groove, and the locking groove 507 is shaped like a comb that is bent in an annular shape.

[0031] The dirt removal part includes a fan blade disk 512, a box body 513, an input pipe 514, and an output pipe 515. The upper end of the first support shaft 504 is connected to the fan blade disk 512, and the fan blade disk 512 is located in the box body 513, and the box body 513 is installed on the outer wall of the mounting disk 1. The input pipe 514 and the output pipe 515 are respectively connected to both sides of the box body 513, and the end of the output pipe 515 is fixed to the end face of the mounting disk 1 near the sensor 7 area.

[0032] The connecting auxiliary part 505 is configured as a chain assembly and a full gear assembly for transmitting the first support shaft 504 and the second support shaft 506. The cross-sections of the second support shaft 506 and the mounting block 510 are both "concave" structures.

[0033] The trigger structure 6 includes a groove 601, a return spring 602, a return plug 603, and an airway tube 604. A groove 601 is provided on both sides of the mounting groove 2. A return spring 602 is connected to each groove 601. A return plug 603 is connected to the end of each return spring 602. The return plug 603 is slidably connected to the groove 601. Each groove 601 is connected to an airway tube 604. The end of the airway tube 604 is connected to the mounting block 510.

[0034] One end of the reset plug 603 located in the mounting groove 2 and close to the rough surface wheel 511 is configured as an arc surface.

[0035] Working principle: According to Figure 1 As shown, firstly, the mounting plate 1 is mounted on the mounting area of ​​the vehicle, and the sensor 7 is inserted into the mounting groove 2 to complete the quick installation. The friction in the mounting groove 2 is increased to reduce the tooth surface that falls off, and the friction between the mounting groove 2 and the sensor 7 is increased to reduce the occurrence of falling off. After driving for a long time on a bumpy road, when the sensor 7 is loose in the mounting groove 2, the sensor 7 is separated from the compression of the reset plug 603, and the reset spring 602 drives the reset plug 603 to return to the mounting groove 2 in the groove 601. The gas in the mounting block 510 is drawn into the groove 601 through the airway tube 604, and the movable plug rod 509 in the mounting block 510 moves downward. At the same time, the upper end of the movable plug rod 509 drives the positioning block 508 in the annular groove area in the positioning groove 507 and moves downward into the vertical groove area. Therefore, when the second support shaft 506 rotates, the positioning groove 507 and the positioning block 508 drive the movable plug rod 509 and the rough surface wheel 511 to rotate. The rotation of the rough surface wheel 511 pushes the sensor 7 into the mounting groove 2 for fastening.

[0036] The rotation of the first support shaft 504 drives the fan disc 512 to rotate, and the outside air is introduced into the box body 513 through the input pipe 514, and then acts on the sensing area of ​​the sensor 7 through the output pipe 515, so as to prevent the area from being affected by the adhesion of dirt. This is the working principle of the new sensor structure.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A new sensor structure, comprising a mounting plate (1), characterized in that: The side of the mounting plate (1) is provided with a mounting groove (2) for mounting the sensor device, and an opening (3) is provided on each side of the mounting groove (2) on the end surface of the mounting plate (1), and a rotating wheel (4) is rotatably connected in each opening (3) and can rotate along with the rotation of the shaft, and an anti-loosening and decontamination structure (5) is provided between each rotating wheel (4) and the mounting groove (2) and can clean dirt on the sensor device and automatically tighten the sensor that is loosened and pre-detached due to vibration, and a triggering structure (6) is connected between the anti-loosening and decontamination structure (5) and the mounting groove (2) and is used to trigger the anti-loosening and decontamination structure (5) to tighten the sensor device when the sensor device is loosened, and a sensor (7) is connected in the mounting groove (2).

2. A new sensor structure according to claim 1, characterized in that: The end surfaces on both sides of the installation groove (2) and the areas on both sides corresponding to the sensor (7) are both configured as tooth surfaces that increase friction and reduce shedding, and the installation groove (2) is provided with an opening that facilitates the sensor (7) to monitor the rotation state of the shaft.

3. A new sensor structure according to claim 1, characterized in that: The anti-loosening and decontamination structure (5) comprises a fastening portion and a decontamination portion, wherein the fastening portion comprises a connecting shaft (501), a bevel gear set (502), an empty slot (503), a first support shaft (504), a connecting auxiliary part (505), a second support shaft (506), a locking slot (507), a locking block (508), a movable plug rod (509), a mounting block (510), and a rough surface wheel (511); the rotating wheel (4) is connected to the connecting shaft (501), and the end of the connecting shaft (501) is connected to the bevel gear set (502); the bevel gear set (502) is located in the empty slot (503), and the empty slot (503) is provided in the mounting plate (1); the first support shaft is connected between the bevel gear set (502) and the empty slot (503). (504), the first support shaft (504) is connected to a connecting auxiliary part (505), and the connecting auxiliary part (505) is connected to a second support shaft (506), the second support shaft (506) is rotatably connected to one side of the empty slot (503), and a locking groove (507) is provided in the second support shaft (506), and a locking block (508) is connected in the locking groove (507), the locking block (508) is connected to one end of a movable plug rod (509), and the other end of the movable plug rod (509) is located in a mounting block (510), and the mounting block (510) is connected to the other side of the empty slot (503), and the outer wall of the movable plug rod (509) is slidably connected to a rough wheel (511), and the rough wheel (511) fits the outer wall of the sensor (7).

4. A new sensor structure according to claim 3, characterized in that: The upper portion of the locking groove (507) is arranged in the shape of an annular groove, and a plurality of locking vertical grooves are arranged at equal angles below the annular groove, and the locking groove (507) is shaped like a comb that is bent in an annular shape.

5. A new sensor structure according to claim 3, characterized in that: The dirt removal portion comprises a fan blade disc (512), a box body (513), an input pipe (514), and an output pipe (515); the upper end of the first support shaft (504) is connected to the fan blade disc (512), and the fan blade disc (512) is located in the box body (513), and the box body (513) is installed on the outer wall of the mounting plate (1); the two sides of the box body (513) are respectively connected to the input pipe (514) and the output pipe (515), and the end of the output pipe (515) is fixed to the end surface of the mounting plate (1) near the sensor (7) area.

6. A new sensor structure according to claim 3, characterized in that: The connecting auxiliary component (505) is configured as a chain assembly and a full gear assembly for transmitting the first support shaft (504) and the second support shaft (506), and the cross-sections of the second support shaft (506) and the mounting block (510) are both "concave" structures.

7. A new sensor structure according to claim 3, characterized in that: The trigger structure (6) comprises a groove (601), a return spring (602), a return plug (603), and an airway tube (604). A groove (601) is provided on each side of the mounting groove (2). A return spring (602) is connected to each groove (601). The end of each return spring (602) is connected to a return plug (603). The return plug (603) is slidably connected to the groove (601) by snapping. Each groove (601) is connected to an airway tube (604). The end of the airway tube (604) is connected to the mounting block (510).

8. A new sensor structure according to claim 7, characterized in that: The resetting plug (603) is arranged in an arc-shaped surface at one end of the installation groove (2) close to the rough surface wheel (511).