Oil cylinder testboard assembly

By designing a cylinder test bench assembly that integrates components such as fuel tank, variable frequency motor, triple gear pump, etc., it automatically controls the outflow and inflow of hydraulic oil, which solves the problem that traditional manual operations are difficult to ensure the accuracy of test data and improves the testing efficiency.

CN222880011UActive Publication Date: 2025-05-16CHONGQING JULISHI HYDRAULIC EQUIP CO LTD
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Patent Information

Application Number
CN202421750433.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-05-16
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

Traditional oil cylinder test benches rely on manual operation, which is difficult to ensure the accuracy and consistency of test data. The long-term manual operation is inefficient, which cannot meet the needs of modern production for efficient and rapid testing.

Method used

A cylinder test bench assembly is designed, which adopts a combination of oil tank, variable frequency motor, triple gear pump, filter valve group, pressure regulating valve group, cylinder control valve group and test cylinder. The triple gear pump is driven by the variable frequency motor, and the filter valve group, pressure regulating valve group and cylinder control valve group are used to automatically control the outflow and inflow of hydraulic oil.

Benefits of technology

It realizes automatic and precise control of the outflow and inflow of hydraulic oil, solves the problem that manual operation is difficult to ensure the accuracy and consistency of test data, and improves testing efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the technical field of oil cylinder testing, in particular to an oil cylinder testboard assembly which comprises an oil tank and a variable frequency motor, a triple gear pump is installed at the discharging end of the oil tank and fixedly installed at the output end of the variable frequency motor, and a filter valve group is installed on a pipeline of the triple gear pump and fixedly installed at the output end of the variable frequency motor. The filter valve group is provided with a pipeline, the pipeline is provided with an oil cylinder control valve group, the pipeline is in pipeline connection with a pressure regulating valve group, and the oil cylinder control valve group is in pipeline connection with a plurality of tested oil cylinders. The filter valve group comprises a high-pressure filter, a first overflow valve, a first electromagnetic directional valve and a first one-way valve, the triple gear pump pipeline is provided with the high-pressure filter, and the high-pressure filter pipeline is provided with the first overflow valve. According to the utility model, the outflow and inflow of hydraulic oil can be automatically and accurately controlled, and the problem that the accuracy and consistency of test data are difficult to guarantee by manual operation in the prior art is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of oil cylinder testing, in particular to an oil cylinder testing platform assembly. Background Art

[0002] In modern industrial production, hydraulic transmission is widely used in various mechanical equipment due to its high efficiency, reliability and strong adaptability. As one of the core components of the hydraulic system, the performance of the hydraulic cylinder (also called hydraulic cylinder) directly affects the stability and working efficiency of the entire system. Therefore, accurate testing and evaluation of the performance of the hydraulic cylinder is a key link to ensure product quality and system performance. The cylinder test bench assembly is a special test equipment designed to meet this demand.

[0003] Traditional cylinder test benches usually use manual operation, that is, the operator controls the inflow and outflow of hydraulic oil through manual valves to test the pressure, stroke, speed and other parameters of the cylinder. However, the accuracy of manual operation is limited by the operator's skill level and working status, and it is difficult to ensure the accuracy and consistency of the test data. Secondly, long-term manual operation is not only labor-intensive, but also inefficient, and cannot meet the needs of modern production for efficient and fast testing. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes an oil cylinder test bench assembly.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an oil cylinder test bench assembly, including an oil tank and a variable frequency motor, a triple gear pump is installed at the discharge end of the oil tank, the triple gear pump is fixedly installed at the output end of the variable frequency motor, a filter valve group is installed in the pipeline of the triple gear pump, a pipeline is installed in the pipeline of the filter valve group, a cylinder control valve group is installed on the pipeline, the pipeline is connected to a pressure regulating valve group, and the cylinder control valve group pipeline is connected to a plurality of tested cylinders.

[0006] Further: the filter valve group includes a high-pressure filter, a first overflow valve, a first solenoid reversing valve and a first check valve, the triple gear pump pipeline is installed with a high-pressure filter, the high-pressure filter pipeline is installed with a first overflow valve, the first overflow valve pipeline is installed with a first solenoid reversing valve, and the first solenoid reversing valve pipeline is installed with a first check valve.

[0007] Further: the pressure regulating valve group includes an electronic ball valve and a second overflow valve, the electronic ball valve is installed on the pipeline, and the second overflow valve is installed at the output end of the electronic ball valve.

[0008] Further: the oil cylinder control valve group includes a second solenoid valve, a second solenoid reversing valve, a second one-way valve and a booster cylinder, the pipeline is installed with a second solenoid valve, the second solenoid valve pipeline is installed with a second solenoid reversing valve, and the second solenoid reversing valve pipeline is installed with a booster cylinder.

[0009] The utility model has the following beneficial effects:

[0010] 1. Compared with the prior art, by setting an oil tank, a frequency conversion motor, a triple gear pump, a filter valve group, a pressure regulating valve group, a cylinder control valve group and a tested cylinder, when in use, the frequency conversion motor is turned on, and the triple gear pump is started by the frequency conversion motor to draw out the hydraulic oil in the oil tank, and then the impurities in the hydraulic oil are filtered through the filter valve group, and then the hydraulic oil enters the pipeline. At this time, the pressure regulating valve group can be used to prevent the pressure in the pipeline from being too high, causing the pipeline to rupture, and then the cylinder control valve group is used to control the hydraulic oil to enter the tested cylinder that needs to be tested for testing. The utility model can realize automatic and precise control of the outflow and inflow of hydraulic oil, and solves the problem that manual operation in the prior art is difficult to ensure the accuracy and consistency of test data. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the system structure of the utility model;

[0012] Figure 2 This is a schematic diagram of the system structure of the filter valve group in the utility model;

[0013] Figure 3 This is a schematic diagram of the system structure of the pressure regulating valve group in the utility model;

[0014] Figure 4 It is a schematic diagram of the system structure of the oil cylinder control valve group in the utility model.

[0015] Legend:

[0016] 1. Oil tank; 2. Variable frequency motor; 3. Triple gear pump; 4. Filter valve group; 401. High pressure filter; 402. First relief valve; 403. First solenoid reversing valve; 404. First non-return valve; 5. Pressure regulating valve group; 501. Electronic ball valve; 502. Second relief valve; 6. Cylinder control valve group; 601. Second solenoid valve; 602. Second solenoid reversing valve; 603. Second non-return valve; 604. Booster cylinder; 7. Cylinder under test. DETAILED DESCRIPTION

[0017] Reference Figure 1-4The utility model provides an oil cylinder test bench assembly: includes an oil tank 1 and a frequency conversion motor 2, a triple gear pump 3 is installed at the discharge end of the oil tank 1, the triple gear pump 3 is fixedly installed at the output end of the frequency conversion motor 2, a filter valve group 4 is installed in the pipeline of the triple gear pump 3, a pipeline of the filter valve group 4 is installed, a cylinder control valve group 6 is installed on the pipeline, a pressure regulating valve group 5 is connected to the pipeline, and a plurality of tested cylinders 7 are connected to the pipeline of the cylinder control valve group 6.

[0018] When in use, turn on the frequency conversion motor 2, start the triple gear pump 3 through the frequency conversion motor 2, draw out the hydraulic oil in the oil tank 1, and then filter the impurities in the hydraulic oil through the filter valve group 4, and then enter the pipeline. At this time, the pressure regulating valve group 5 can be used to prevent the pressure in the pipeline from being too high, causing the pipeline to rupture, and then the cylinder control valve group 6 controls the hydraulic oil to enter the tested cylinder 7 to be tested for testing.

[0019] The filter valve group 4 includes a high-pressure filter 401, a first overflow valve 402, a first electromagnetic reversing valve 403 and a first non-return valve 404. The pipeline of the triple gear pump 3 is installed with the high-pressure filter 401, the pipeline of the high-pressure filter 401 is installed with the first overflow valve 402, the pipeline of the first overflow valve 402 is installed with the first electromagnetic reversing valve 403, and the pipeline of the first electromagnetic reversing valve 403 is installed with the first non-return valve 404.

[0020] When in use, impurities in the hydraulic oil are filtered through the high-pressure filter 401; the first overflow valve 402 can prevent the hydraulic oil pressure from being too high; the first solenoid reversing valve 403 can control the hydraulic oil to enter the filter valve group 4; the first one-way valve 404 can prevent the hydraulic oil from flowing back.

[0021] The pressure regulating valve group 5 includes an electronic ball valve 501 and a second overflow valve 502 . The electronic ball valve 501 is installed on the pipeline, and the second overflow valve 502 is installed at the output end of the electronic ball valve 501 .

[0022] When in use, the electronic ball valve 501 can be used to control the hydraulic oil to enter the pressure regulating valve group 5; the second overflow valve 502 can prevent the hydraulic oil pressure from being too high.

[0023] The oil cylinder control valve group 6 includes a second solenoid valve 601, a second solenoid reversing valve 602, a second non-return valve 603 and a booster cylinder 604. The pipeline is installed with the second solenoid valve 601, the pipeline of the second solenoid valve 601 is installed with the second solenoid reversing valve 602, and the pipeline of the second solenoid reversing valve 602 is installed with the booster cylinder 604.

[0024] When in use, the second solenoid valve 601 is used to control the hydraulic oil to enter the cylinder control valve group 6; the second solenoid reversing valve 602 can be used to control the hydraulic oil to enter the tested cylinder 7 that needs to be tested; the second one-way valve 603 can prevent the hydraulic oil from flowing back; and the booster cylinder 604 can increase the oil pressure of the hydraulic oil.

[0025] Working principle: When in use, turn on the frequency conversion motor 2, start the triple gear pump 3 through the frequency conversion motor 2, draw out the hydraulic oil in the oil tank 1, and then filter the impurities in the hydraulic oil through the filter valve group 4, and then enter the pipeline. At this time, the pressure regulating valve group 5 can be used to prevent the pressure in the pipeline from being too high, causing the pipeline to rupture, and then the cylinder control valve group 6 controls the hydraulic oil to enter the tested cylinder 7 for testing.

[0026] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An oil cylinder test bench assembly, comprising an oil tank (1) and a variable frequency motor (2), characterized in that: A triple gear pump (3) is installed at the discharge end of the oil tank (1), the triple gear pump (3) is fixedly installed at the output end of the variable frequency motor (2), a filter valve group (4) is installed in the pipeline of the triple gear pump (3), a pipeline is installed in the pipeline of the filter valve group (4), a cylinder control valve group (6) is installed on the pipeline, the pipeline is connected to a pressure regulating valve group (5), and the pipeline of the cylinder control valve group (6) is connected to a plurality of tested cylinders (7).

2. The oil cylinder test bench assembly according to claim 1, characterized in that: The filter valve group (4) comprises a high-pressure filter (401), a first overflow valve (402), a first electromagnetic reversing valve (403) and a first non-return valve (404); the pipeline of the triple gear pump (3) is installed with the high-pressure filter (401); the pipeline of the high-pressure filter (401) is installed with the first overflow valve (402); the pipeline of the first overflow valve (402) is installed with the first electromagnetic reversing valve (403); and the pipeline of the first electromagnetic reversing valve (403) is installed with the first non-return valve (404).

3. The oil cylinder test bench assembly according to claim 1, characterized in that: The pressure regulating valve group (5) comprises an electronic ball valve (501) and a second overflow valve (502). The electronic ball valve (501) is installed on the pipeline, and the second overflow valve (502) is installed at the output end of the electronic ball valve (501).

4. The oil cylinder test bench assembly according to claim 1, characterized in that: The oil cylinder control valve group (6) comprises a second solenoid valve (601), a second solenoid reversing valve (602), a second non-return valve (603) and a booster cylinder (604); the pipeline is provided with the second solenoid valve (601); the pipeline of the second solenoid valve (601) is provided with the second solenoid reversing valve (602); the pipeline of the second solenoid reversing valve (602) is provided with the booster cylinder (604).