Wire arrangement device and test rack for aging test of power converter
By designing a power converter aging test wire management device including a detachable mounting rod and wire management component, the problem of cable cross-winding and working discomfort in high-temperature environments in the aging test of power converter is solved, and the neat distribution of the connecting wires and the improvement of test efficiency is achieved.
Patent Information
- Application Number
- CN202421834438.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-07-31
AI Technical Summary
In the aging test of power converter, multiple power supply cables are easily cross-wrapped on the aging test rack, resulting in cumbersome cable combing, and the high temperature inside the aging room will cause discomfort for staff.
A wire management device for aging test of power converter is designed, including a removable mounting rod and wire management assembly. The wire management assembly consists of a partition and a connecting piece. The partition includes a load rod, a connecting strip and a partition strip. A threading space is formed between adjacent partition strips, so that the connecting lines are neatly distributed and easy to organize.
Through this wire management device, the connecting lines of the power converter can be neatly distributed in the aging test, reducing cross-winding, improving test efficiency, and reducing staff's discomfort in high-temperature environments.
Smart Images

Figure CN222897023U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of power converter aging test, in particular to a wire management device and a test stand for power converter aging test. Background Art
[0002] With the continuous development of new energy vehicles, the demand for charging new energy vehicles through charging piles is increasing. Therefore, the demand for power inverters in charging piles is also increasing. In charging piles, common power inverters can be divided into two categories: DC power converters and AC power converters. DC power converters mainly convert input constant AC power into output adjustable DC power; AC power converters mainly convert input constant voltage and frequency AC power into AC output with adjustable voltage and frequency.
[0003] The aging test of power converters is mainly a high-intensity test that simulates various harsh conditions of power converters in actual use, and at the same time, according to the requirements of use, reasonably predicts the service life of power converters. At present, batch aging tests of power converters are usually carried out on aging test racks in aging rooms. In order to improve the test efficiency, multiple power converters are tested together during the test. Each power converter needs to be powered by an independent power supply cable. When the number of tested power converters is large, in order to ensure that the connection relationship between the power supply cable and the power converter is clear enough to ensure the accuracy of the test results, the connectors of the power supply cables are usually numbered first, and then the power converters are connected one by one according to the corresponding numbers. In this process, the many power supply cables scattered on the aging test rack are prone to cross-entanglement. It is very cumbersome to comb the cables, and the temperature inside the aging room is high, which will cause physical discomfort to the staff. Utility Model Content
[0004] In order to solve the deficiencies of the prior art, the utility model provides a wire management device and a test stand for an aging test of a power converter. A wire threading space is formed between adjacent dividing strips of the utility model, and the connecting wires of the power converter pass through the wire threading space, so that the connecting wires are neatly distributed and easy to organize.
[0005] The utility model adopts the following technical solution to solve the above technical problems: a wire management device for aging test of power converter, comprising a mounting rod detachably arranged on an aging test frame, a wire management component slidably arranged on the mounting rod, the wire management component comprising a partition and a connector, the partition comprising a load-bearing rod, a connecting strip fixedly arranged on the load-bearing rod and a plurality of partition strips slidably arranged on the load-bearing rod, and the partition strips and the connecting strips are parallel to each other, and a threading space is formed between adjacent partition strips, and the threading space is for the connecting wire of the power converter to pass through, the connector comprises a U-shaped frame with a downward opening, a through hole for the connecting strip to pass through is opened in the middle of the U-shaped frame, and the connecting strip is detachably connected to the mounting rod after passing through the through hole, the load-bearing rod can enter the U-shaped frame and the two ends of the load-bearing rod can be correspondingly fitted with the side of the U-shaped frame.
[0006] As a further optimization of the utility model, a wire management device for an aging test of a power converter is provided: the load-bearing rod is provided with a dovetail groove along its length direction, the dividing strip comprises a first part and a second part matching with the dovetail groove, the first part and the second part are fixedly connected, and the threading space is formed between the first parts of two adjacent dividing strips.
[0007] As a further optimization of the wire management device for the aging test of a power converter of the utility model: a friction layer is fixedly arranged on the surface of the dovetail through groove.
[0008] As a further optimization of the wire management device for aging test of a power converter of the utility model: the connecting member also includes a connecting ring slidably sleeved on the mounting rod, and the connecting ring is detachably connected to the connecting strip.
[0009] As a further optimization of a wire management device for an aging test of a power converter as a utility model: the connecting ring is connected to the connecting strip by a first bolt, a first screw hole is provided on the connecting ring, a second screw hole is provided on the connecting strip, the first bolt passes through the first screw hole and the second screw hole in sequence and is screwed to the first screw hole and the second screw hole in sequence.
[0010] As a further optimization of a wire management device for an aging test of a power converter of the utility model: the distance between the top of the partition strip and the middle of the U-shaped frame is smaller than the width of the connecting wire.
[0011] The technical solution adopted by the utility model to solve the above-mentioned technical problems is: a test stand for an aging test of a power converter, comprising four vertical support rods and a plurality of the above-mentioned wire management devices, the four support rods being commonly connected with a plurality of support plates for carrying the power converter, and the plurality of support plates being distributed up and down, the wire management devices being correspondingly arranged above the support plates, and the mounting rod being detachably connected between the two support rods.
[0012] As a further optimization of the utility model, a wire management device for an aging test of a power converter is provided: both ends of the mounting rod are connected to the support rod by a second bolt.
[0013] Beneficial effect: A threading space is formed between adjacent dividing strips of the utility model, and the threading space is for the connecting wire of the power converter to pass through. A through hole is opened in the middle of the U-shaped frame for the connecting strip to pass through. After the connecting strip passes through the through hole, it is detachably connected to the mounting rod. The load-bearing rod can enter the U-shaped frame and the two ends of the load-bearing rod can be correspondingly fitted with the side of the U-shaped frame, so that a rectangular frame is enclosed between the load-bearing rod and the U-shaped frame, and a threading space is also formed between the dividing strips located at the two ends of the load-bearing rod and the side of the adjacent U-shaped frame, so that when the power converter placed on the aging test frame is connected to the connecting wire for aging test, the connecting wire passes through the threading space, so that the distribution between the connecting wires is neat and easy to organize. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the coordination between the mounting rod and the connecting strip;
[0016] Figure 3 This is a schematic diagram of the coordination between the dovetail slot and the separator strip;
[0017] Markings in the figure: 1. Aging test frame, 101. Mounting rod, 102. Support plate, 103. Support rod, 104. Second bolt, 2. Partition, 201. Load-bearing rod, 2011. Dovetail groove, 202. Partition strip, 2021. First part, 2022. Second part, 2023. Threading space, 203. Connecting strip, 2031. First bolt, 3. Connector, 301. U-shaped frame, 3011. Middle part, 3012. Side part, 302. Connecting ring, 4. Power converter. DETAILED DESCRIPTION
[0018] The technical solution of the present invention is further elaborated in detail below in conjunction with specific embodiments. The parts that are not described and disclosed in detail in the following embodiments of the present invention should be understood as the existing technology known or should be known to those skilled in the art, such as the principle of the aging test, the specific structure and material of the aging test rack 1, the model and specific structure of the power converter 4, etc.
[0019] Example 1
[0020] A wiring arrangement device for power converter aging test, such as Figure 1 and Figure 2As shown, it includes a mounting rod 101 detachably arranged on an aging test frame 1, a wire management assembly is slidably arranged on the mounting rod 101, and the wire management assembly includes a separator 2 and a connector 3, the separator 2 includes a load-bearing rod 201, a connecting strip 203 fixedly arranged on the load-bearing rod 201, and a plurality of separators 202 slidably arranged on the load-bearing rod 201, and the separators 202 and the connecting strips 203 are parallel to each other, and the connecting strips 203 are arranged in the middle 3011 of the load-bearing rod 201, and a threading space 2023 is formed between adjacent separators 202, and the threading space 2023 is for the connecting wire of the power converter 4 to pass through, and the connector 3 includes a U-shaped frame 301 with an opening downward, and the middle 3011 of the U-shaped frame 301 A through hole is provided for the connection bar 203 to pass through. After passing through the through hole, the connection bar 203 is detachably connected to the mounting rod 101. The load-bearing rod 201 can enter the U-shaped frame 301 and the two ends of the load-bearing rod 201 can be correspondingly fitted with the side 3012 of the U-shaped frame 301, so that a rectangular frame is enclosed between the load-bearing rod 201 and the U-shaped frame 301, and a threading space 2023 is also formed between the dividing strips 202 located at the two ends of the load-bearing rod 201 and the side 3012 of the adjacent U-shaped frame 301. In this way, when the power converter 4 placed on the aging test frame 1 is connected to the connecting wire for an aging test, the connecting wire passes through the threading space 2023, so that the distribution between the connecting wires is neat and easy to organize.
[0021] The above is a basic implementation method of the utility model, which can be further improved, optimized and limited on the basis of the above to obtain the following embodiments:
[0022] Example 2
[0023] This embodiment is an improved solution based on the embodiment 1. Its main structure is the same as that of the embodiment 1. The improvement is as follows: Figure 3 As shown, the bearing rod 201 is provided with a dovetail groove 2011 along its length direction, and the dividing strip 202 includes a first part 2021 and a second part 2022 matching the dovetail groove 2011, the first part 2021 and the second part 2022 are fixedly connected, and the dovetail groove 2011 has a narrow structure at the top and a wide structure at the bottom, so that the second part 2022 can only move along the length direction of the dovetail groove 2011 when sliding in the dovetail groove 2011, that is, it can only fall off from the two ends of the dovetail groove 2011. In order to ensure that the second part 2022 does not slide arbitrarily in the dovetail groove 2011, a friction layer is fixedly provided on the surface of the dovetail groove 2011, and the threading space 2023 is formed between the first parts 2021 of two adjacent dividing strips 202.
[0024] Example 3
[0025] This embodiment is an improved solution based on the embodiment 1. Its main structure is the same as that of the embodiment 1. The improvement is as follows: Figure 2 As shown, the connecting member 3 also includes a connecting ring 302 slidably sleeved on the mounting rod 101, and the connecting ring 302 is U-shaped, so that the bottom of the connecting ring 302 is placed on the mounting rod 101, and the two side portions 3012 of the connecting ring 302 form a limit, and the connecting ring 302 is detachably connected to the connecting strip 203, and the connecting ring 302 is connected to the connecting strip 203 through a first bolt 2031, and a first screw hole is opened on the connecting ring 302, and a second screw hole is opened on the connecting strip 203, and the first bolt 2031 passes through the first screw hole and the second screw hole in sequence and is screwed to the first screw hole and the second screw hole in sequence.
[0026] Example 4
[0027] This embodiment is an improved solution based on the embodiment 1. Its main structure is the same as that of the embodiment 1. The improvement is as follows: Figure 2 As shown, in order to prevent the connection line from coming out from between the top of the partition bar 202 and the middle part 3011 of the U-shaped frame 301, the distance between the top of the partition bar 202 and the middle part 3011 of the U-shaped frame 301 is smaller than the width of the connection line.
[0028] Example 5
[0029] A test stand for power converter aging test, such as Figure 1 and Figure 2 As shown, it includes four vertical support rods 103 and a plurality of the above-mentioned cable management devices, and the four support rods 103 are commonly connected with a plurality of support plates 102 for carrying the power converter 4, and the plurality of support plates 102 are distributed up and down, and a suitable number of support plates 102 are installed according to actual needs, and generally 2 or 3 pieces can be selected, and the cable management device is correspondingly arranged above the support plate 102, and the installation rod 101 is detachably connected between the two support rods 103. In order to ensure the stability and convenience of the connection, the two ends of the installation rod 101 are connected to the support rod 103 by the second bolt 104.
[0030] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A wire management device for power converter aging test, characterized in that: The invention comprises a mounting rod (101) detachably arranged on an aging test frame (1), a wire management component slidably arranged on the mounting rod (101), the wire management component comprising a separator (2) and a connector (3), the separator (2) comprising a bearing rod (201), a connector (203) fixedly arranged on the bearing rod (201), and a plurality of separators (202) slidably arranged on the bearing rod (201), wherein the separators (202) and the connectors (203) are parallel to each other, and a wire threading space is formed between adjacent separators (202). (2023), the threading space (2023) is for the connecting wire of the power converter (4) to pass through, the connecting member (3) comprises a U-shaped frame (301) with an opening facing downward, a through hole for the connecting bar (203) to pass through is provided in the middle portion (3011) of the U-shaped frame (301), the connecting bar (203) is detachably connected to the mounting rod (101) after passing through the through hole, the bearing rod (201) can enter the U-shaped frame (301) and the two ends of the bearing rod (201) can be correspondingly fitted with the side portions (3012) of the U-shaped frame (301).
2. The wire management device for power converter aging test according to claim 1, characterized in that: The bearing rod (201) is provided with a dovetail through slot (2011) along its length direction; the partition bar (202) comprises a first portion (2021) and a second portion (2022) matching the dovetail through slot (2011); the first portion (2021) and the second portion (2022) are fixedly connected; and the threading space (2023) is formed between the first portions (2021) of two adjacent partition bars (202).
3. The wire management device for power converter aging test as claimed in claim 2, characterized in that: A friction layer is fixedly arranged on the surface of the dovetail through groove (2011).
4. The wire management device for power converter aging test according to claim 1, characterized in that: The connecting member (3) further comprises a connecting ring (302) slidably sleeved on the mounting rod (101), and the connecting ring (302) is detachably connected to the connecting strip (203).
5. The wire management device for power converter aging test as claimed in claim 4, characterized in that: The connecting ring (302) and the connecting strip (203) are connected via a first bolt (2031); a first screw hole is provided on the connecting ring (302); a second screw hole is provided on the connecting strip (203); the first bolt (2031) passes through the first screw hole and the second screw hole in sequence and is screwed to the first screw hole and the second screw hole in sequence.
6. The wire management device for power converter aging test according to claim 1, characterized in that: The distance between the top of the partition bar (202) and the middle (3011) of the U-shaped frame (301) is smaller than the width of the connection line.
7. A test stand for power converter aging test, characterized in that: The invention comprises four vertical support rods (103) and a plurality of cable management devices as described in any one of claims 1 to 6, wherein the four support rods (103) are commonly connected with a plurality of support plates (102) for carrying the power converter (4), and the plurality of support plates (102) are distributed up and down, the cable management devices are correspondingly arranged above the support plates (102), and the mounting rod (101) is detachably connected between two support rods (103).
8. The test stand for power converter aging test as claimed in claim 7, characterized in that: Both ends of the mounting rod (101) are connected to the support rod (103) via second bolts (104).