Scaling machine
By adopting a combined structure of a filter mesh belt and a water collection frame in the scale descaler, the problem of direct discharge of fish scales and wastewater mixture in the prior art is solved, the separation and recycling of fish scales and wastewater are realized, and the utilization rate of water resources and the collection efficiency of fish scales are improved.
Patent Information
- Application Number
- CN202421881584.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-05
AI Technical Summary
The mixture of fish scales and wastewater in the existing spray-washing scale removal machine is directly discharged, resulting in a large amount of wastewater being generated and the water resource utilization rate is low.
A scale descaling machine is designed, using a combined structure of a filter mesh belt and a water collection frame. After removing the fish scales through a high-pressure water gun, the mixture of fish scales and wastewater falls on the filter mesh belt. The wastewater is discharged through the filter holes of the filter mesh belt and is sent back to the high-pressure water gun by the outlet pipe for recycling. The fish scales fall into the aggregate frame for collection.
The effective separation of fish scales and wastewater is achieved, and the wastewater can be recycled and reused, which improves the utilization rate of water resources and improves the collection efficiency of fish scales.
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Figure CN222900489U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of fish processing, and in particular to a descaling machine. Background Art
[0002] Descaling machine is a kind of equipment widely used for processing scales on the surface of fish. There are many types of descaling machines on the market, including rotary brush type, scraper type and spray washing type.
[0003] The rotating brush type mainly uses a high-speed rotating nylon brush. When in use, the fish is pressed against the nylon rotating brush and pushed in the opposite direction of its rotation, using friction to remove the fish scales one by one. The scraper type mainly uses a rotating metal scraper to remove the fish scales. Both methods come into contact with the fish's surface, and the process of removing the fish scales may cause damage to the fish's surface. The spray-washing type uses a high-pressure water gun to rinse the fish's surface, thereby flushing off the fish scales and ensuring the integrity of the fish's epidermis.
[0004] Generally, a spray-washing descaling machine includes a frame, a first conveyor mesh belt for conveying fish, a second conveyor mesh belt arranged above the conveyor mesh belt for pressing against the fish, and a high-pressure nozzle for removing scales on the surface of the fish. The high-pressure nozzles are generally arranged on the upper and lower sides of the first conveyor mesh belt, and multiple nozzles can be arranged along the direction of the first conveyor mesh belt; the frame as a whole is a closed structure, and a discharge port is arranged at the bottom of the frame for delivering a mixture of fish scales and wastewater.
[0005] With regard to the above-mentioned related technologies, the method of directly discharging the mixture of fish scales and wastewater in the spray-washing descaling machine not only generates a large amount of wastewater that needs to be treated, but also has a low utilization rate of water resources. Utility Model Content
[0006] In order to facilitate the treatment of the mixture of fish scales and wastewater and improve the utilization rate of water resources, the present application provides a descaling machine.
[0007] The present application provides a descaling machine, which adopts the following technical solution:
[0008] A descaling machine comprises a frame and a water collecting frame arranged below the frame, and also comprises a filter mesh belt for filtering fish scales, a driving member for driving the filter mesh belt to rotate, a collection frame for collecting fish scales, and a water outlet pipe for discharging waste water, wherein the filter mesh belt is arranged in the water collecting frame, the filter mesh belt is provided with filter holes for waste water to pass through, a clearance hole is provided on a side wall of the water collecting frame, one end of the filter mesh belt extends out of the clearance hole, and fish scales can fall into the water collecting frame along the filter mesh belt, one end of the water outlet pipe is connected to the inside of the water collecting frame, and the other end of the water outlet pipe is connected to the high-pressure water gun.
[0009] By adopting the above technical solution and combining with the existing technology, after the high-pressure water gun removes the fish scales, the mixture of fish scales and wastewater falls on the filter belt. After filtration, the wastewater passes through the filter belt and is sent out by the water outlet and then sent back to the high-pressure water gun for recycling. At the same time, the fish scales remain on the filter belt and fall into the aggregate box as the filter belt turns; thus, the mixture of fish scales and wastewater can be treated, and the utilization rate of water resources can also be improved.
[0010] Optionally, a water guide plate is arranged in the water collecting box. The water guide plate is arranged obliquely downward, and the mixture of fish scales and wastewater can fall along the water guide plate to the middle position of the filter belt along the conveying direction.
[0011] By adopting the above technical solution, the fish scales and wastewater can fall along the water guide plate to the middle position of the filter belt, improving the filtering effect.
[0012] Optionally, the driving member includes a driven roller rotatably arranged in the water collecting box, a driving roller transferred and arranged on the outer side wall of the water collecting box, and a power source connected to the driving roller. The filter belt is wound around the outer sides of the driving roller and the driven roller.
[0013] By adopting the above technical solution, the power source drives the driving roller to rotate, which can drive the filter belt to rotate.
[0014] Optionally, a scraping plate is arranged on the outer side wall of the water collecting box. The upper end face of the scraping plate abuts against the lower surface of the filter belt.
[0015] By adopting the above technical solution, the scraping plate can scrape the fish scales on the surface of the filter belt, improving the removal effect.
[0016] Optionally, a threaded rod and a fixing nut are arranged on the outer side wall of the water collecting box. The scraping plate is provided with a connecting groove for the threaded rod to pass through, and a plurality of threaded rods are arranged along the length direction of the aggregate hopper.
[0017] By adopting the above technical solution, the scraping plate is detachably fixed to the water collecting box.
[0018] Optionally, the connecting groove extends along the vertical direction.
[0019] By adopting the above technical solution, the height of the scraping plate can be adjusted up and down.
[0020] Optionally, the water collecting box includes a water collecting hopper located above, a bottom cover detachably arranged at the lower end of the water collecting hopper, and a fixing member for fixing the bottom cover to the water collecting hopper.
[0021] By adopting the above technical solution, it is convenient to clean the internal space of the water collecting box.
[0022] Optionally, an upper edge plate is circumferentially arranged on the bottom cover, and the lower end of the water collecting hopper can be inserted into the inner side of the upper edge plate.
[0023] By adopting the above technical solution, the sealing performance at the connection between the bottom cover and the water collecting hopper can be improved.
[0024] Optionally, the fixing member is a fixing bolt, and the fixing bolt can pass through the upper edge plate and be threadedly connected with the water collecting hopper.
[0025] Optionally, a filter cylinder is arranged on the bottom cover, and the lower end of the filter cylinder passes through the bottom cover and is connected to the water outlet pipe.
[0026] In summary, the present application includes at least one of the following beneficial effects:
[0027] 1. By arranging the filter screen belt, the mixture after being processed by the descaling machine is subjected to solid-liquid separation. The separated water flow can be discharged into the high-pressure water gun along the water outlet pipe for recycling, saving water resources and improving the collection efficiency of fish scales at the same time;
[0028] 2. By arranging the water guide plate, the mixture can fall along the middle position of the filter screen belt, improving the filtering effect of the filter screen belt on the mixture;
[0029] 3. By arranging the scraping plate, the fish scale residue on the filter screen belt can be reduced, and the fish scales on the filter screen belt can be prevented from falling into the water collecting frame again. Description of the Drawings
[0030] Figure 1 is a schematic structural diagram of an embodiment of the present application;
[0031] Figure 2 is a schematic cross-sectional structural diagram of an embodiment of the present application;
[0032] Figure 3 is a schematic structural diagram of the scraping plate.
[0033] Description of the reference numerals: 1, frame; 2, water collecting frame; 21, water guide plate; 22, threaded rod; 23, fixing nut; 24, water collecting hopper; 25, bottom cover; 3, filter screen belt; 4, driving member; 41, driven roller; 42, driving roller; 43, power source; 5, aggregate frame; 6, water outlet pipe; 7, scraping plate; 71, connecting groove; 8, fixing member; 9, filter cylinder. Detailed Description of the Embodiment
[0034] The following is a further detailed description of the present application with reference to the Figures 1-3 accompanying drawings.
[0035] An embodiment of the present application discloses a descaling machine. Refer to Figure 1The descaling machine includes a frame 1, a conveying device for conveying fish, a descaling device for descaling fish, and a wastewater treatment device for separating fish scales, wherein the conveying device includes a first conveyor mesh belt for conveying fish and a second conveyor mesh belt for pressing the fish against the first conveyor mesh belt, the descaling device is a high-pressure water gun, and the high-pressure water gun is arranged in the frame 1, the wastewater treatment device includes a water collecting frame 2, the water collecting frame 2 is fixed under the frame 1, and the water collecting frame 2 is placed under the collecting frame 5. The mixture of fish scales and wastewater generated after the high-pressure water gun washes the fish scales can fall into the water collecting frame 2, wherein the arrangement of the first conveyor mesh belt, the second conveyor mesh belt and the high-pressure water gun is the existing technology, and no further details are given here.
[0036] Reference Figure 1 and Figure 2 In this embodiment, the wastewater treatment device also includes a filter belt 3 for filtering fish scales, a driving member 4 for driving the filter belt 3 to rotate, and an aggregate frame 5 for collecting fish scales, wherein the filter belt 3 is rotatably arranged in the water collecting frame 2, and the rotation direction of the filter belt 3 is the length direction of the water collecting frame 2, and a clearance hole is opened on the side wall of the water collecting frame 2 where the width is located, and a clearance hole extends from one end along the conveying direction and is located outside the water collecting frame 2, and the aggregate frame 5 is placed under the water collecting frame 2, so that the fish scales on the filter belt 3 can fall into the aggregate frame 5 as the filter belt 3 flips over.
[0037] Reference Figure 1 and Figure 2 Specifically, in the present embodiment, the upper end portion of the water collecting frame 2 can be set to a flared shape with a larger upper portion and a smaller lower portion, and the lower end portion can be set to a rectangular structure. The upper end portion of the water collecting frame 2 is fixed to the frame 1 by welding or the like. The upper end of the water collecting frame 2 is open and communicated with the space inside the frame 1. The flared structure facilitates the collection of a mixture of wastewater and fish scales. The filter mesh belt 3 is arranged in a horizontal direction and can be arranged at the upper and lower ends of the water collecting frame 2. The side walls on both sides of the filter mesh belt 3 abut against the two inner side walls of the water collecting frame 2 along the length direction. The filter belt 3 is provided with filter holes for waste water to pass through; the lower end of the water collecting frame 2 is closed, and the lower end of the water collecting frame 2 is provided with an outlet pipe 6 for discharging waste water, the other end of the outlet pipe 6 can be connected to a water pump and is connected to the water pipe of a high-pressure water gun (not shown in the figure), so that after the high-pressure water gun removes the fish scales, the waste water falls onto the filter belt 3 along the upper end of the water collecting frame 2, the fish scales are blocked, and fall into the aggregate frame 5 along with the filter belt 3; after the waste water passes through the filter holes on the filter belt 3, it is sent to the high-pressure water gun via the outlet pipe 6 for recycling.
[0038] Figure 1 and Figure 2, in this embodiment, the driving member 4 may include a driven roller 41, a driving roller 42, and a power source 43. Among them, the driven roller 41 is rotatably arranged in the water collecting frame 2. The driven roller 41 is rotatably arranged on the outer side wall of the water collecting frame 2 by means of a support. The power source 43 may be a motor, and the motor is fixedly arranged on the side wall of the water collecting frame 2. The output shaft of the motor is connected to the driving roller 42. The filter belt 3 is wound around the driving roller 42 and the driven roller 41. When the motor is started, the driving roller 42 rotates, thereby driving the filter belt 3 to rotate.
[0039] Referring to Figure 2 , in this embodiment, in order to reduce the possibility of fish scales falling into the water collecting frame 2 from both ends of the filter belt 3, a guide plate may also be arranged in the water collecting frame 2. Specifically, a sunk groove for the guide plate to be clamped may be opened on the inner side wall at the upper end of the water collecting frame 2. The upper end of the guide plate is fixed in the sunk groove by means of bolts. The lower end of the guide plate extends obliquely downward towards the middle part of the filter belt 3. Both side walls of the guide plate are in contact with the corresponding inner side walls of the water collecting frame 2. Preferably, two guide plates are symmetrically arranged in the water collecting frame 2, so that the fish scale and wastewater mixture fall on the middle position of the filter belt 3 along the guide plate.
[0040] Referring to Figure 2 and Figure 3 , in an alternative embodiment, a scraping plate 7 may also be arranged on the outer side wall of the water collecting frame 2 to scrape the fish scales on the filter belt 3. Specifically, the scraping plate 7 is arranged at the lower end of the filter belt 3. The lower part of the scraping plate 7 is a rectangular plate and is arranged in contact with the outer side wall of the water collecting frame 2. The upper end of the scraping plate 7 is inclined upward away from the water collecting frame 2, and the upper end part may be provided with a chamfer to form a tip structure. The upper end of the scraping plate 7 can be in contact with the lower surface of the filter belt 3, so that the fish scales can be scraped into the aggregate frame 5 by the scraping plate 7 before the filter belt 3 enters the water collecting frame 2.
[0041] Preferably, a threaded rod 22 is fixed on the outer side wall of the aggregate frame 5. A connecting groove 71 for the threaded rod 22 to pass through is opened on the scraping plate 7. The connecting groove 71 may also extend vertically into a waist shape. A fixing nut 23 is also arranged on the threaded rod 22. The threaded rod 22 is passed through the connecting groove 71, and the position of the scraping plate 7 is adjusted by sliding up and down along the connecting groove 71, so that the distance between the scraping plate 7 and the filter belt 3 is adjusted to a proper state. The threaded rod 22 and the fixing nut 23 are arranged at intervals along the length direction of the scraping plate 7.
[0042] In another alternative embodiment, referring to Figure 2 and Figure 3, To facilitate the cleaning of the interior of the water collection frame 2, the water collection frame 2 is set as a split structure; specifically, the water collection frame 2 includes two parts, a water collection hopper 24 and a bottom cover 25. The water collection hopper 24 is located above and is used to collect the mixture; while the bottom cover 25 is detachably arranged at the lower end of the water collection hopper 24 and is used to close the bottom opening of the water collection hopper 24. An upper edge plate can be upwardly extended on the upper surface of the bottom cover 25, and the upper edge plate is circumferentially arranged. The lower end of the water collection hopper 24 can be inserted into the upper edge plate. To facilitate the fixing and detachment of the bottom cover 25, a fixing member 8 is also provided. The fixing member 8 can be a fixing bolt. By means of threaded connection, the fixing bolt can pass through the upper edge plate on the bottom cover 25 and be threadedly connected to the side wall of the water collection hopper 24, thereby firmly fixing the bottom cover 25 on the water collection hopper 24.
[0043] To restrict the entry of fish scales into the water outlet pipe 6, the fish scales can be further filtered. Specifically, a filter cylinder 9 is fixed on the bottom cover 25. The lower end of the filter cylinder 9 passes through the lower surface of the bottom cover 25 and can be detachably connected to the water outlet pipe 6 by means of a hoop or the like. The upper end of the filter cylinder 9 is located inside the water collection frame 2, and filter holes are provided on the upper surface and the circumferential side wall of the filter cylinder 9, so as to further remove the residual fine impurities and fish scale fragments in the wastewater and ensure that the quality of the wastewater flowing out of the water outlet pipe 6 meets the standard of recycling; with this double filtration mechanism, this embodiment can further improve the separation effect of fish scales and wastewater.
[0044] The implementation principle of a fish scaler in an embodiment of this application is as follows: When using the fish scaler, the fish scales are removed by the impact of a high-pressure water gun and enter the water collection frame 2 together with the wastewater; under the guidance of the water guide plate 21, the mixture of fish scales and wastewater falls on the middle part of the filter mesh belt 3. As the filter mesh belt 3 rotates, the wastewater falls through the filter holes to the lower end of the water collection frame 2, and then is sent out by the water outlet pipe 6 after passing through the filter cylinder 9 again and flows back into the high-pressure water gun for recycling; while the fish scales are left on the filter mesh belt 3 and fall into the aggregate frame 5 under the action of gravity as the filter mesh belt 3 turns up and down, and when the filter mesh belt 3 rotates to the position of the scraping plate 7, the scraping plate 7 scrapes the fish scales into the aggregate frame 5 for collection.
[0045] The above are all the preferred embodiments of this application. The protection scope of this application is not limited by this. Therefore, all equivalent changes made according to the structure, shape, and principle of this application should be covered within the protection scope of this application.
Claims
1. A descaling machine, characterized in that: The invention comprises a frame (1) and a water collecting frame (2) arranged below the frame (1), and also comprises a filter belt (3) for filtering fish scales, a driving member (4) for driving the filter belt (3) to rotate, a collection frame (5) for collecting fish scales, and a water outlet pipe (6) for discharging waste water, wherein the filter belt (3) is arranged in the water collecting frame (2), the filter belt (3) is provided with filter holes for waste water to pass through, a clearance hole is provided on the side wall of the water collecting frame (2), one end of the filter belt (3) extends out of the clearance hole, and fish scales can fall into the water collecting frame (2) along the filter belt (3), one end of the water outlet pipe (6) is connected to the inside of the water collecting frame (2), and the other end of the water outlet pipe (6) is connected to a high-pressure water gun.
2. A descaling machine according to claim 1, characterized in that: A water guide plate (21) is arranged in the water collection frame (2), and the water guide plate (21) is arranged to be inclined downward, so that the mixture of fish scales and waste water can fall along the water guide plate (21) to the middle position of the filter mesh belt (3) along the conveying direction.
3. A descaling machine according to claim 2, characterized in that: The driving member (4) comprises a driven roller (41) rotatably arranged in the water collecting frame (2), an active roller (42) arranged on the outer side wall of the water collecting frame (2), and a power source (43) connected to the active roller (42), and the filter belt (3) is wound around the outer sides of the active roller (42) and the driven roller (41).
4. A descaling machine according to claim 3, characterized in that: A scraper plate (7) is provided on the outer side wall of the water collecting frame (2), and the upper end surface of the scraper plate (7) abuts against the lower surface of the filter mesh belt (3).
5. A descaling machine according to claim 4, characterized in that: A threaded rod (22) and a fixing nut (23) are provided on the outer side wall of the water collecting frame (2); the scraper plate (7) is provided with a connecting groove (71) for the threaded rod (22) to pass through; a plurality of threaded rods (22) are provided along the length direction of the water collecting frame (2).
6. A descaling machine according to claim 5, characterized in that: The connecting groove (71) extends along the vertical direction.
7. A descaling machine according to claim 6, characterized in that: The water collecting frame (2) comprises a water collecting bucket (24) located at the top, a detachable bottom cover (25) arranged at the lower end of the water collecting bucket (24), and a fixing member (8) for fixing the bottom cover (25) to the water collecting bucket (24).
8. A descaling machine according to claim 7, characterized in that: An upper edge plate is provided on the circumference of the bottom cover (25), and the lower end of the water collecting bucket (24) can be inserted into the inner side of the upper edge plate.
9. A descaling machine according to claim 8, characterized in that: The fixing member (8) is a fixing bolt, and the fixing bolt can pass through the upper edge plate and be threadedly connected to the water collecting bucket (24).
10. A descaling machine according to claim 9, characterized in that: A filter cartridge (9) is provided on the bottom cover (25), and the lower end of the filter cartridge (9) passes through the bottom cover (25) and is connected to the water outlet pipe (6).