Detection device

By designing an automated flange detection device, the roughness is automatically detected by the lifting and displacement drive device, and the flange is automatically transferred through the jaws and flip components, the problem of long time and high cost caused by manual operation of the existing flange detection method is solved, and an efficient and automated detection process is achieved.

CN222912713UActive Publication Date: 2025-05-27瑞安市中凯自动化科技有限公司
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Patent Information

Application Number
CN202420477821.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-12
Publication Date
2025-05-27
Estimated Expiration
2034-03-12

AI Technical Summary

Technical Problem

The existing flange surface roughness detection method requires manual operation, resulting in long human resource occupation time and high labor costs.

Method used

An automated detection device is designed, including a detection platform, a roughness detection device and a transfer device. The detection device automatically detects the roughness of the flange surface through the lifting and displacement drive device, and automatically transfers the flange through the jaws and the flip assembly.

Benefits of technology

Automatic detection of flange surface roughness is realized, reducing the time of human resources and reducing labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a detection device, which comprises a rack provided with a detection platform, and is characterized in that the detection platform is provided with a to-be-detected station for placing a to-be-detected flange plate and a to-be-transferred station for placing the detected flange plate, and one side of the to-be-detected station is provided with a roughness detection device for detecting the roughness of the flange plate. A transfer device for transferring the flange plate on the to-be-detected station to the to-be-transferred station is arranged between the to-be-detected station and the to-be-transferred station, the roughness is automatically detected, the manpower resource occupation time is shortened, and the labor cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the field of flange detection equipment, in particular to a detection device. Background Art

[0002] A flange is a disc-like metal body with several fixing holes around it to connect other parts. The processing tools for flanges have certain processing requirements, especially the roughness of the flange surface. The uneven surface of the flange will seriously affect the function and service life of the bearing. Therefore, the roughness of the flange needs to be tested after processing. The existing flange surface roughness detection method is to place the flange on the placement seat and then use a worker to hold a detection probe to detect the surface of the flange. The above detection method requires personnel to perform detection operations, which occupies human resources for a long time and has high labor costs. Summary of the invention

[0003] The technical problem to be solved by the present invention is to address the deficiencies of the above-mentioned prior art.

[0004] A detection device is provided to automatically detect roughness, reduce human resource occupation time, and reduce labor costs.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a detection device, including a frame, the frame is provided with a detection platform, and its characteristics are: the detection platform is provided with a waiting inspection station for placing the flange to be inspected, and a waiting transfer station for placing the flange after the inspection is completed, a roughness detection device for detecting the roughness of the flange is provided on one side of the waiting inspection station, and a transfer device for transferring the flange on the waiting inspection station to the waiting transfer station is provided between the waiting inspection station and the waiting transfer station.

[0006] A further configuration of the utility model is that the roughness detection device includes a base, the base is provided with a displacement drive device, the displacement drive device is linked with a displacement seat that can be moved toward or away from the station to be inspected, a lifting drive device is provided above the displacement seat, the lifting drive device is linked with a lifting seat that can be lifted and displaced up and down, the lifting seat is provided with a roughness detection probe, and the roughness detection probe can be moved above the station to be inspected.

[0007] A further configuration of the utility model is that the transfer device comprises a clamping jaw assembly capable of clamping the flange, and the clamping jaw assembly is provided with a flipping assembly for driving the clamping jaw assembly to rotate.

[0008] A further configuration of the utility model is that the clamping jaw assembly comprises a bidirectional cylinder, wherein the two output ends of the bidirectional cylinder are respectively provided with clamping jaws in linkage, the two clamping jaws are arranged opposite to each other and can move toward or away from each other, and the facing ends of the clamping jaws are provided with clamping grooves adapted to the flange, and the two clamping grooves constitute a clamping cavity capable of intermittently clamping the flange.

[0009] The utility model is further configured as follows: the flip assembly comprises a rotatable flip shaft, the flip shaft is linked to a bidirectional cylinder, and the flip shaft is provided with a flip driving device for driving the flip shaft to rotate back and forth.

[0010] The utility model is further configured as follows: the flip driving device comprises a driving member, a rack linked to the driving member and capable of reciprocating movement, and a gear sleeved on one end of the flip shaft, and the gear is meshingly connected with the rack.

[0011] The utility model with the above characteristics: during inspection, the flange to be inspected is placed on the inspection station manually or through a transfer device, the lifting drive device and the displacement drive device drive the roughness detection probe to move to a position suitable for inspection and the displacement drive device drives the horizontal displacement detection of the flange surface roughness; after the inspection is completed, the two-way cylinder drives the clamp to clamp the flange on the inspection station, the drive member drives the rack to move, the rack drives the gear to rotate and then drives the flip shaft to rotate, the rotation of the flip shaft drives the two-way cylinder connected thereto to flip, so that the flange after the inspection is completed by the clamp is transferred to the transfer station, at this time, the new flange to be inspected can be placed at the inspection station for a new round of inspection, the inspection efficiency is high, and the degree of automation is high.

[0012] The beneficial effects of the utility model are: automatic detection of roughness, reduction of time occupied by human resources, and reduction of labor costs.

[0013] The utility model is further described in detail below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A three-dimensional schematic diagram of an embodiment of the utility model Figure 1 .

[0015] Figure 2 A three-dimensional schematic diagram of an embodiment of the utility model Figure 2 .

[0016] Figure 3 A three-dimensional schematic diagram of an embodiment of the utility model Figure 3 . DETAILED DESCRIPTION

[0017] like Figure 1 —— Figure 3The detection device shown includes a frame 1, the frame 1 is provided with a detection platform 101, the detection platform 101 is provided with a to-be-detected station 2 for placing a flange to be detected, and a to-be-transferred station 3 for placing the flange after the detection is completed, the to-be-detected station 2 and the to-be-transferred station 3 are both provided with a placement plate 4 for placing the flange, a roughness detection device for detecting the roughness of the flange is provided on one side of the to-be-detected station 2, a transfer device for transferring the flange on the to-be-detected station 2 to the to-be-transferred station 3 is provided between the to-be-detected station 2 and the to-be-transferred station 3, the roughness detection device includes a base 5, the base 5 is provided with a displacement drive device 6, the displacement drive device 6 is linked to a displacement seat 7 that can move toward or away from the to-be-detected station 2, a lifting drive device 8 is provided above the displacement seat 7, the lifting drive device 8 is linked to a lifting seat 9 that can move up and down, the lifting seat 9 is provided with a roughness detection probe 10, and the roughness detection probe 10 can be moved to the to-be-detected station 2, the transfer device includes a clamping jaw assembly capable of clamping the flange, the clamping jaw assembly is provided with a flip assembly driving the rotation thereof, the clamping jaw assembly includes a bidirectional cylinder 11, the two output ends of the bidirectional cylinder 11 are respectively provided with clamping jaws 12 in linkage, the two clamping jaws 12 are arranged oppositely and the clamping jaws 12 can be displaced toward or oppositely, the clamping jaws 12 are provided with a clamping groove 13 adapted to the flange at one end facing each other, and the two clamping grooves 13 constitute a clamping cavity capable of intermittently clamping the flange, the flip assembly includes a rotatable flip shaft 14, the flip shaft 14 is linked to the bidirectional cylinder 11, the flip shaft 14 is provided with a flip driving device driving it to reciprocate, the flip driving device includes a driving member 15, a rack 16 linked to the driving member 15 and capable of reciprocating displacement, and a gear 17 sleeved on one end of the flip shaft 14, the gear 17 is meshedly connected with the rack 16, the displacement driving device 6, the lifting driving device 8 and the driving member 15 are motors or cylinders, preferably cylinders.

[0018] During inspection, the flange to be inspected is placed on the inspection station 2 manually or through a transfer device. The lifting drive device 8 and the displacement drive device 6 drive the roughness detection probe 10 to move to a position suitable for inspection and the displacement drive device 6 drives the horizontal displacement detection of the flange surface roughness. After the inspection is completed, the two-way cylinder 11 drives the clamp 12 to clamp the flange on the inspection station 2, the drive member 15 drives the rack 16 to move, the rack 16 drives the gear 17 to rotate and then drives the flip shaft 14 to rotate. The rotation of the flip shaft 14 drives the two-way cylinder 11 connected thereto to flip, so that the clamp 12 clamps the flange after the inspection and transfers it to the transfer station 3. At this time, the new flange to be inspected can be placed on the inspection station 2 for a new round of inspection.

Claims

1. A detection device, comprising a frame, wherein the frame is provided with a detection platform, wherein: The detection platform is provided with a to-be-inspected station for placing the flange to be inspected and a to-be-transferred station for placing the flange after the inspection is completed; a roughness detection device for detecting the roughness of the flange is provided on one side of the to-be-inspected station; a transfer device for transferring the flange on the to-be-inspected station to the to-be-transferred station is provided between the to-be-inspected station and the to-be-transferred station; the roughness detection device comprises a base, the base is provided with a displacement driving device, the displacement driving device is linked with a displacement seat capable of being displaced toward or away from the to-be-inspected station, a lifting driving device is provided above the displacement seat, the lifting driving device is linked with a lifting seat capable of being lifted and displaced up and down, the lifting seat is provided with a roughness detection probe, and the roughness detection probe can be displaced above the to-be-inspected station.

2. A detection device according to claim 1, characterized in that: The transfer device comprises a clamping jaw assembly capable of clamping a flange, and the clamping jaw assembly is provided with a flipping assembly for driving the clamping jaw assembly to rotate.

3. A detection device according to claim 2, characterized in that: The clamping jaw assembly includes a bidirectional cylinder, and the two output ends of the bidirectional cylinder are respectively linked with clamping jaws. The two clamping jaws are arranged opposite to each other and can move toward or away from each other. The facing ends of the clamping jaws are provided with clamping grooves adapted to the flange, and the two clamping grooves constitute a clamping cavity that can intermittently clamp the flange.

4. A detection device according to claim 3, characterized in that: The flip assembly comprises a rotatable flip shaft, the flip shaft is linked to a bidirectional cylinder, and the flip shaft is provided with a driving device for driving the flip shaft to reciprocate and rotate.

5. A detection device according to claim 4, characterized in that: The flip driving device comprises a driving member, a rack linked to the driving member and capable of reciprocating movement, and a gear sleeved on one end of the flip shaft, wherein the gear is meshingly connected with the rack.