Grouting device for ceramic bottle production

By designing a grouting device for ceramic bottle production, rotating and alternating grouting of molds is achieved using a rotating mechanism, and sealing grouting is achieved through a grouting mechanism, the problems of slow production speed and waste of time in the prior art are solved, and efficient continuous grouting production and improved production quality are achieved.

CN222945841UActive Publication Date: 2025-06-06HENAN YANGSHAO COLORED POTTERY CO LTD
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Patent Information

Application Number
CN202421420146.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-06-06
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

The existing automatic grouting and forming devices for ceramic wine bottles cannot achieve continuous grouting production, resulting in slow production speed and waste of time.

Method used

A grouting device for the production of ceramic bottles is designed, including a support mechanism and a rotating mechanism. The rotating mechanism realizes rotational alternating grouting of the mold through a servo motor and a rotating disc, and sealed grouting is realized through a grouting mechanism.

Benefits of technology

Continuous grouting production is achieved, effective utilization of time, accelerate production speed, and prevent bubbles inside the mold by sealing grouting, improving production quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222945841U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of ceramic wine bottle production, and discloses a grouting device for ceramic bottle production, which comprises a supporting mechanism and further comprises a rotating mechanism which is arranged on the supporting mechanism and is used for rotating alternately to enable the supporting mechanism to receive grouting, and a grouting mechanism which is used for filling slurry in a close fit manner is arranged on one side above the rotating mechanism. The supporting mechanism comprises a supporting plate, a top plate is arranged at the top of the supporting plate, a hydraulic rod is arranged at the bottom of the top plate, a plurality of supporting columns are evenly arranged on the supporting plate, and supporting pulleys are arranged at the tops of the supporting columns. According to the grouting device for ceramic bottle production, the aim of continuous grouting production is achieved through the arrangement that the ceramic bottle is subjected to grouting through rotation and alternation, time is more effectively utilized and the production speed is increased through the arrangement that grouting mold filling and mold opening piece taking are conducted at the same time, and the production efficiency is improved through the arrangement of sealed grouting. Bubbles are effectively prevented from appearing in the mold, and the production quality is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of ceramic wine bottle production, in particular to a grouting device for ceramic bottle production. Background Art

[0002] Ceramic wine bottles are bottles made of ceramics for holding wine. Ceramics are materials and various products made from clay as the main raw material and various natural minerals through crushing, mixing, molding and calcining. People call objects made of clay and fired at high temperatures in special kilns ceramics. Ceramics is a general term for pottery and porcelain. In order to improve efficiency, ceramic wine bottles are made by grouting and cooling molding, and the grouting device is used in the process.

[0003] In contrast, a Chinese patent with announcement number CN217729091U discloses an automatic grouting molding device for ceramic wine bottles, comprising a workbench, the paddle tank is connected to a metering pump, the bottom end of the metering pump is connected to a grouting head, the output end of the first motor is connected to a rotating plate, the top of the rotating plate is connected to a telescopic rod, and a spring is provided on the outer surface of the telescopic rod, the top of the telescopic rod is connected to a bearing plate, a vibrator is installed at the bottom end of the bearing plate, and a mold is placed on the surface of the bearing plate.

[0004] However, after grouting the mold, the above patent has to wait for the mold to be opened and the parts to be taken out before the next grouting, which cannot achieve continuous grouting production of ceramic bottles, is time-consuming, and the production speed is not fast enough, so a new device needs to be designed. Utility Model Content

[0005] The utility model aims to provide a grouting device for producing ceramic bottles to solve the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A grouting device for producing ceramic bottles includes a supporting mechanism and a rotating mechanism arranged on the supporting mechanism for rotating and alternating to receive grouting. A grouting mechanism for tightly fitting and filling slurry is arranged on one side above the rotating mechanism.

[0008] The rotating mechanism comprises a servo motor, a rotating disk is installed at the output end of the servo motor, a limited sliding groove is provided at the bottom of the rotating disk, a plurality of lower mold seats are arranged on the rotating disk, an upper mold seat is arranged at the top of the lower mold seat, handles are arranged on both sides of the upper mold seat, a grouting hole is arranged in the middle of the top of the upper mold seat, a lower sealing seat is installed at the top of the grouting hole, and an air outlet is arranged on one side of the grouting hole;

[0009] The grouting mechanism includes a slurry storage tank, a booster pump is arranged on one side of the slurry storage tank, a connecting pipe is arranged between the booster pump and the slurry storage tank, a grouting seat is arranged on one side below the booster pump, a grouting pipe is arranged between the grouting seat and the booster pump, a grouting nozzle is arranged at the bottom of the grouting seat, and an upper sealing seat is installed in the middle section of the grouting nozzle.

[0010] Furthermore: the support mechanism includes a support plate, a top plate is arranged on the top of the support plate, a hydraulic rod is arranged at the bottom of the top plate, a plurality of support columns are evenly arranged on the support plate, and a support pulley is arranged on the top of the support column.

[0011] Furthermore: the support plate is in an "L" shape as a whole, the top plate is connected to the support plate by bolts, the support column is connected to the support plate by bolts, and the top plate, the support plate and the support column are all made of 45 steel material.

[0012] Furthermore: the hydraulic rod is connected to the top plate by bolts, and the grouting seat is connected to the hydraulic rod by bolts.

[0013] Furthermore: the servo motor is bolted to the supporting mechanism, and the servo motor is flange-connected to the rotating disk.

[0014] Furthermore: the rotating disk is slidably connected to the supporting mechanism.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The purpose of continuous grouting production is achieved by rotating and alternating the setting of grouting.

[0017] 2. Through the simultaneous setting of grouting and filling the mold and opening the mold to take out the parts, time is used more effectively and the production speed is accelerated;

[0018] 3. Through the setting of sealed grouting, bubbles inside the mold are effectively prevented, improving production quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of a grouting device for producing ceramic bottles according to the utility model;

[0020] Figure 2 This is an axonometric diagram of the support mechanism of a grouting device for producing ceramic bottles according to the utility model;

[0021] Figure 3 It is a top axonometric view of a rotating mechanism of a grouting device for producing ceramic bottles according to the utility model;

[0022] Figure 4This is a bottom-up axonometric diagram of a rotating mechanism of a grouting device for producing ceramic bottles according to the utility model;

[0023] Figure 5 The utility model is a schematic diagram of the structure of a grouting mechanism of a grouting device for producing ceramic bottles.

[0024] In the accompanying drawings: 101, support plate; 102, top plate; 103, hydraulic rod; 104, support column; 105, support pulley; 201, servo motor; 202, rotating disk; 203, limiting slide; 204, lower mold base; 205, upper mold base; 206, handle; 207, grouting hole; 208, lower sealing seat; 209, air outlet; 301, slurry storage tank; 302, booster pump; 303, connecting pipe; 304, grouting seat; 305, grouting pipe; 306, grouting nozzle; 307, upper sealing seat. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-Figure 5 A grouting device for producing ceramic bottles includes a supporting mechanism and a rotating mechanism arranged on the supporting mechanism for rotating and alternating to receive grouting. A grouting mechanism for tightly fitting and filling slurry is arranged on one side above the rotating mechanism.

[0027] In this embodiment: the support mechanism includes a support plate 101, a top plate 102 is arranged on the top of the support plate 101, a hydraulic rod 103 is arranged at the bottom of the top plate 102, a plurality of support columns 104 are evenly arranged on the support plate 101, a support pulley 105 is arranged on the top of the support column 104, the support plate 101 is in an "L" shape as a whole, the top plate 102 is bolted to the support plate 101, the support column 104 is bolted to the support plate 101, the top plate 102, the support plate 101 and the support column 104 are all made of 45# steel, the hydraulic rod 103 is bolted to the top plate 102, the top plate 102 supports the hydraulic rod 103 to extend and push the grouting nozzle 306 to move downward, and the support plate 101 supports the servo motor 201;

[0028] In this embodiment: the rotating mechanism includes a servo motor 201, a rotating disk 202 is installed at the output end of the servo motor 201, a limited sliding groove 203 is provided at the bottom of the rotating disk 202, a plurality of lower mold seats 204 are arranged on the rotating disk 202, an upper mold seat 205 is arranged on the top of the lower mold seat 204, handles 206 are arranged on both sides of the upper mold seat 205, a grouting hole 207 is arranged in the middle of the top of the upper mold seat 205, a lower sealing seat 208 is installed on the top of the grouting hole 207, and an air outlet 209 is arranged on one side of the grouting hole 207. The servo motor 201 is bolted to the supporting mechanism, the servo motor 201 is flange-connected to the rotating disk 202, the rotating disk 202 is slidably connected to the supporting mechanism, and the air in the mold is discharged through the air outlet 209. The rotation of the servo motor 201 drives the rotating disk 202 to rotate in a circle under the cooperation of the support pulley 105 at the top of the support column 104 and the limited sliding groove 203 at the bottom of the rotating disk 202, so that the molds are alternately rotated to receive grouting;

[0029] In this embodiment: the grouting mechanism includes a slurry storage tank 301, a booster pump 302 is provided on one side of the slurry storage tank 301, a connecting pipe 303 is provided between the booster pump 302 and the slurry storage tank 301, a grouting seat 304 is provided on one side below the booster pump 302, a grouting pipe 305 is provided between the grouting seat 304 and the booster pump 302, a grouting nozzle 306 is provided at the bottom of the grouting seat 304, an upper sealing seat 307 is installed in the middle section of the grouting nozzle 306, the grouting seat 304 is bolted to the hydraulic rod 103, the slurry storage tank 301 is used to store and provide ceramic slurry to the grouting nozzle 306, the booster pump 302 draws the ceramic slurry in the slurry storage tank 301 through the connecting pipe 303, pressurizes it, and then passes it into the grouting seat 304 through the grouting pipe 305, the ceramic slurry is ejected through the grouting nozzle 306 at the bottom of the grouting seat 304, and the grouting nozzle 306 is inserted into the grouting hole 207 to inject the slurry into the mold.

[0030] Working principle: The upper die seat 205 and the lower die seat 204 are closed, and the ceramic slurry is passed into the slurry storage tank 301. The booster pump 302 absorbs the ceramic slurry in the slurry storage tank 301 through the connecting pipe 303, pressurizes it, and then passes it into the grouting seat 304 through the grouting pipe 305. The ceramic slurry is ejected through the grouting nozzle 306 at the bottom of the grouting seat 304. The top plate 102 supports the hydraulic rod 103 to extend and push the grouting nozzle 306 to move downward. The upper sealing seat 307 and the lower sealing seat 208 gradually approach and fit tightly. At the same time, the grouting nozzle 306 is inserted into the grouting hole 20 7 Slurry is injected into the mold, and the air in the mold is discharged through the air outlet 209. The support plate 101 supports the servo motor 201 to rotate and drive the rotating disk 202 to rotate in a circle under the cooperation of the support pulley 105 on the top of the support column 104 and the limiting slide groove 203 at the bottom of the rotating disk 202. After one of the grouting holes 207 on the rotating disk 202 is aligned with the grouting nozzle 306, the servo motor 201 stops and the mold receives grouting. When grouting one mold, the operator can cool other molds that have been grouted and open the mold to take out the parts through the handle 206.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A grouting device for producing ceramic bottles, comprising a supporting mechanism, characterized in that: It also includes a rotating mechanism disposed on the supporting mechanism for rotating and alternating to allow the supporting mechanism to receive grouting, and a grouting mechanism for tightly fitting and filling slurry is disposed on one side above the rotating mechanism; The rotating mechanism comprises a servo motor (201), a rotating disk (202) is installed at the output end of the servo motor (201), a limiting sliding groove (203) is provided at the bottom of the rotating disk (202), a plurality of lower die seats (204) are arranged on the rotating disk (202), an upper die seat (205) is arranged at the top of the lower die seat (204), handles (206) are arranged on both sides of the upper die seat (205), a grouting hole (207) is arranged in the middle of the top of the upper die seat (205), a lower sealing seat (208) is installed at the top of the grouting hole (207), and an air outlet hole (209) is arranged on one side of the grouting hole (207); The grouting mechanism comprises a slurry storage tank (301), a booster pump (302) is arranged on one side of the slurry storage tank (301), a connecting pipe (303) is arranged between the booster pump (302) and the slurry storage tank (301), a grouting seat (304) is arranged on one side below the booster pump (302), a grouting pipe (305) is arranged between the grouting seat (304) and the booster pump (302), a grouting nozzle (306) is arranged at the bottom of the grouting seat (304), and an upper sealing seat (307) is installed in the middle section of the grouting nozzle (306).

2. A grouting device for producing ceramic bottles according to claim 1, characterized in that: The support mechanism comprises a support plate (101), a top plate (102) is arranged on the top of the support plate (101), a hydraulic rod (103) is arranged at the bottom of the top plate (102), a plurality of support columns (104) are evenly arranged on the support plate (101), and a support pulley (105) is arranged on the top of the support column (104).

3. A grouting device for producing ceramic bottles according to claim 2, characterized in that: The support plate (101) is in an "L" shape as a whole, the top plate (102) is bolted to the support plate (101), the support column (104) is bolted to the support plate (101), and the top plate (102), the support plate (101) and the support column (104) are all made of No. 45 steel.

4. A grouting device for producing ceramic bottles according to claim 2, characterized in that: The hydraulic rod (103) is connected to the top plate (102) by bolts, and the grouting seat (304) is connected to the hydraulic rod (103) by bolts.

5. The grouting device for producing ceramic bottles according to claim 1, characterized in that: The servo motor (201) is bolted to the supporting mechanism, and the servo motor (201) is flange-connected to the rotating disk (202).

6. The grouting device for producing ceramic bottles according to claim 1, characterized in that: The rotating disk (202) is slidably connected to the supporting mechanism.

Citation Information

Patent Citations

  • Automatic slip casting device for ceramic wine bottle

    CN217729091U