Excitation pulling plate cake unloading device
By designing the vibration pull plate cake unloading device, the vibration reciprocating cylinder and linkage mechanism are used to solve the problems of low efficiency and complex operation of traditional filter presses, and efficient and flexible filter cake removal is achieved, which is suitable for handling filter cakes that are viscous or difficult to fall off.
Patent Information
- Application Number
- CN202422158568.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-09-04
AI Technical Summary
After the filtration of traditional filter presses is completed, they need to manually or semi-automatically open the filter plate one by one to remove the filter cake. The process is time-consuming and easy to cause production interruption, affecting the overall production efficiency. Especially when dealing with viscous or difficult to remove filter cakes, it is inefficient and complicated to operate.
A vibration pulling plate cake unloading device is designed, including a pulling plate cart, hook groove, positioning hook, linkage block, air source tube, vibration reciprocating cylinder, folding skin, soft plate, linkage rod, arc frame and push rod. Through the reciprocating motion and linkage mechanism of the vibration reciprocating cylinder, efficient resonance of the filter plate is achieved, and the filter cake is quickly shed.
It significantly improves the cake unloading efficiency and operation flexibility of the fast-opening filter press, enhances the adaptability and processing ability in the handling conditions of viscosity or difficulty in falling off the filter cake, and reduces operating risks and production costs.
Smart Images

Figure CN222969277U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of quick-opening filter presses, and more specifically, to a vibration pull plate cake discharging device. Background Art
[0002] After the traditional filter press finishes filtering, it is necessary to manually or semi-automatically open the filter plates one by one to discharge the filter cake. This process not only takes time but also easily leads to production interruption, affecting the overall production efficiency. In addition, frequent manual operations increase the operation risks, and for sticky or difficult-to-discharge filter cakes, the processing capacity of traditional equipment is limited, often requiring additional manpower or chemical aids, increasing the production cost.
[0003] The past cake discharging devices often relied on hydraulic or mechanical drive systems and were realized through the following steps: When the filtration cycle is completed and the filtrate is completely discharged, the signal of the control system is triggered to drive the hydraulic cylinder or robotic arm to act; the telescopic movement of the hydraulic cylinder or robotic arm causes the pull plate device on the central beam to start, and the pull plate device connects all the filter plates through chains or steel wires; subsequently, the pull plate device starts to pull the filter plates orderly according to the preset program, causing separation between adjacent filter plates. This process requires precise control to avoid collisions between filter plates or damage to the filter cake; with the continuous action of the pull plate device, the filter plates are pulled open one by one to form enough space for the automatic shedding of the filter cake or the removal through auxiliary devices (such as vibrators or scrapers); after the filter plates are completely separated, the cake discharging process ends, and the pull plate device operates in reverse to close the filter plates again to prepare for the next filtration cycle; although the entire process of filter plate separation and closing realizes automation, limited by the drive technology and control accuracy at that time, there is still room for improvement in the operation speed and efficiency, and when dealing with sticky or difficult-to-shed filter cakes, the cake discharging effect and the separation stability of the filter plates face challenges.
[0004] In the prior art, during the use of quick-opening filter presses, there are problems of low cake discharging efficiency and complex operation when dealing with sticky or difficult-to-shed filter cakes; therefore, we make improvements and propose a vibration pull plate cake discharging device. Summary of the Utility Model
[0005] The purpose of the utility model is to address the problems of low cake discharging efficiency and complex operation when dealing with sticky or difficult-to-shed filter cakes in the current design of quick-opening filter presses.
[0006] To achieve the above-mentioned utility model purpose, the utility model provides the following technical solutions:
[0007] A vibration pull plate cake discharging device to improve the above problems.
[0008] Specifically, this application is as follows:
[0009] An excitation pull plate cake discharging device, comprising a pull plate trolley, a hook groove is arranged at the outer end of the pull plate trolley, a positioning hook is arranged at the inner end of the hook groove, a linkage block is arranged at the outer end of the positioning hook, an air source pipe is arranged at the inner end of the linkage block, an excitation reciprocating cylinder is arranged at the upper end of the air source pipe, a folding air bag is arranged at the outer end of the excitation reciprocating cylinder, a positioning frame is arranged at the upper end of the folding air bag, through grooves are respectively arranged at both ends of the positioning frame, a flexible plate is arranged at the inner end of the through groove, a linkage rod is arranged at the upper end of the flexible plate, a slider is arranged at the front end of the linkage rod, a sliding groove is arranged at the outer end of the slider, a linkage spring is arranged at the inner end of the sliding groove, a connecting rod is arranged at the lower end of the flexible plate, an arc-shaped frame is arranged at the outer end of the connecting rod, a push rod is arranged at the rear end of the connecting rod, and a linkage plate is arranged between the connecting rods.
[0010] As a preferred technical solution of the present application, the hook groove is embedded and installed in the pull plate trolley, the positioning hook is embedded in the hook groove, and the upper end of the positioning hook is fixedly connected with the linkage block.
[0011] As a preferred technical solution of the present application, the inner end of the linkage block is movably connected with the air source pipe, the upper end of the air source pipe is movably connected with the excitation reciprocating cylinder, the upper end of the linkage block is fixedly connected with the positioning frame through the folding air bag, and the folding air bag is wrapped at the outer end of the excitation reciprocating cylinder.
[0012] As a preferred technical solution of the present application, the through groove penetrates through the upper and lower ends of the positioning frame, the flexible plate is slidably connected with the inside of the through groove, and the upper end of the flexible plate is fixedly connected with the linkage rod.
[0013] As a preferred technical solution of the present application, the lower end of the flexible plate is fixedly connected with the connecting rod, and the connecting rods are fixedly connected through the linkage plate.
[0014] As a preferred technical solution of the present application, both ends of the connecting rod are wrapped at the inner end of the arc-shaped frame, the arc-shaped frame is fixed at the lower end of the positioning frame, the rear end of the connecting rod is movably connected with the push rod, and the push rod moves inside the pull plate trolley.
[0015] Compared with the prior art, the beneficial effects of the present utility model are:
[0016] In the solution of the present application:
[0017] The quick positioning of the hook groove and the positioning hook, the excitation structure of the excitation reciprocating cylinder and the folding air bag, the linkage mechanism of the flexible plate and the linkage rod, the movement guidance of the arc-shaped frame and the push rod, and the excitation control of the telescopic cylinder effectively solve the problem that the filter cake is difficult to fall off, improve the cake discharging efficiency and operation flexibility of the quick-opening filter press, and significantly enhance the adaptability and processing capacity of the quick-opening filter press under the working conditions of processing viscous or difficult-to-fall-off filter cakes. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of an excitation pull plate cake discharging device provided by the present application;
[0019] Figure 2 Partial enlarged structural schematic diagram of an excitation pull plate cake discharging device provided for this application;
[0020] Figure 3 An excitation pull plate cake discharging device provided for this application Figure 1 Enlarged structural schematic diagram of A in;
[0021] Figure 4 Folded leather bag side sectional enlarged structural schematic diagram of an excitation pull plate cake discharging device provided for this application;
[0022] Figure 5 Enlarged structural schematic diagram of the pull plate trolley and the linkage block of an excitation pull plate cake discharging device provided for this application.
[0023] Labels in the figure:
[0024] 1. Pull plate trolley; 2. Linkage block; 3. Air source pipe; 4. Excitation reciprocating cylinder; 5. Positioning hook; 6. Hook groove; 7. Folded leather bag; 8. Positioning frame; 9. Through groove; 10. Linkage rod; 11. Slide groove; 12. Slide block; 13. Linkage spring; 14. Connecting rod; 15. Arc-shaped frame; 16. Linkage plate; 17. Soft plate; 18. Push rod. Specific implementation manners
[0025] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some but not all of the embodiments of the present utility model.
[0026] Therefore, the following detailed description of the embodiments of the present utility model is not intended to limit the scope of the present utility model claimed, but merely represents some embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the scope of protection of the present utility model. It should be noted that, without conflict, the embodiments in the present utility model and the features and technical solutions in the embodiments may be combined with each other.
[0027] It should be noted that: Similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0028] Such as Figures 1-5As shown in the figure, this embodiment proposes a vibrating pull plate cake discharging device, which includes a pull plate trolley 1. A hook groove 6 is provided at the outer end of the pull plate trolley 1. A positioning hook 5 is provided at the inner end of the hook groove 6. A linkage block 2 is provided at the outer end of the positioning hook 5. An air source pipe 3 is provided at the inner end of the linkage block 2. A vibrating reciprocating cylinder 4 is provided at the upper end of the air source pipe 3. A folding air bag 7 is provided at the outer end of the vibrating reciprocating cylinder 4. A positioning frame 8 is provided at the upper end of the folding air bag 7. Through slots 9 are respectively provided at both ends of the positioning frame 8. A flexible plate 17 is provided at the inner end of the through slot 9. A linkage rod 10 is provided at the upper end of the flexible plate 17. A slider 12 is provided at the front end of the linkage rod 10. A chute 11 is provided at the outer end of the slider 12. A linkage spring 13 is provided at the inner end of the chute 11. A connecting rod 14 is provided at the lower end of the flexible plate 17. An arc-shaped frame 15 is provided at the outer end of the connecting rod 14. A push rod 18 is provided at the rear end of the connecting rod 14. A linkage plate 16 is provided between the connecting rods 14.
[0029] The hook groove 6 is embedded and installed in the pull plate trolley 1. The positioning hook 5 is embedded in the hook groove 6. The upper end of the positioning hook 5 is fixedly connected to the linkage block 2.
[0030] Through the cooperation of the hook groove 6 and the positioning hook 5, the rapid and accurate positioning of the linkage block 2 and the pull plate trolley 1 is realized, ensuring the efficient start and positioning stability of the cake discharging device.
[0031] The inner end of the linkage block 2 is movably connected to the air source pipe 3. The upper end of the air source pipe 3 is movably connected to the vibrating reciprocating cylinder 4. The upper end of the linkage block 2 is fixedly connected to the positioning frame 8 through the folding air bag 7. The folding air bag 7 is wrapped around the outer end of the vibrating reciprocating cylinder 4.
[0032] The vibrating reciprocating cylinder 4 generates a reciprocating motion under the action of compressed air. Through the buffering of the folding air bag 7, the efficient resonance of the filter plate is realized, promoting the rapid falling off of the filter cake and improving the cake discharging efficiency.
[0033] The through slot 9 runs through the upper and lower ends of the positioning frame 8. The inner part of the through slot 9 is slidably connected to the flexible plate 17. The upper end of the flexible plate 17 is fixedly connected to the linkage rod 10.
[0034] The linkage between the flexible plate 17 and the linkage rod 10 enables the connecting rod 14 to achieve up and down displacement according to the movement of the pull plate trolley 1, squeezing the linkage spring 13, providing assistance for the stable operation of the vibration system and enhancing the vibration effect of the filter plate.
[0035] The lower end of the flexible plate 17 is fixedly connected to the connecting rod 14. The connecting rods 14 are fixedly connected through the linkage plate 16.
[0036] The arc-shaped frame 15 provides guidance for the connecting rod 14. The push rod 18 guides the displacement of the connecting rod 14 when the pull plate trolley 1 moves, ensuring the stable movement of the flexible plate 17 and the linkage rod 10 and realizing the effective drive of the vibration system.
[0037] Both ends of the connecting rod 14 are wrapped around the inner ends of the arc-shaped frame 15, the arc-shaped frame 15 is fixed to the lower end of the positioning frame 8, and there is a movable connection between the rear end of the connecting rod 14 and the push rod 18, and the push rod 18 moves inside the pull plate trolley 1.
[0038] When this application is in use: To facilitate the rapid separation of the filter plates, when the quick-pressure filter press discharges the cake, the filter plates move through the pull plate trolley 1, and the auxiliary cake discharging device starts to operate. The externally connected telescopic cylinder, under the action of compressed air, pushes the vibration reciprocating cylinder 4 to perform reciprocating motion, thereby causing the filter plates to generate intense resonance, prompting the cake to fall off. At the same time, single-side vibration, double-side vibration, and single-double vibration switching can be realized, which is used for working conditions where the cake is difficult to fall off and the material is sticky. And in the connection between the pull plate trolley 1 and the linkage block 2, the quick positioning of the hook groove 6 and the positioning hook 5 is adopted to ensure the quick positioning of the linkage block 2 and the pull plate trolley 1. After that, when the pull plate trolley 1 moves, the connecting rod 14 connected to the push rod 18 can move along the inside of the arc-shaped frame 15, driving the linkage rod 10 on the flexible plate 17 to move downward, squeezing the linkage spring 13, thus facilitating the movement of the linkage block 2 and the vibration reciprocating cylinder 4;
[0039] The introduction of the telescopic cylinder realizes the precise control of the vibration reciprocating cylinder 4, and single-side vibration, double-side vibration, or single-double vibration switching can be selected according to the characteristics of the cake, adapting to the cake discharging requirements under different working conditions.
[0040] The above embodiments are only used to illustrate the present invention rather than to limit the technical solutions described in the present invention. Although this specification has described the present invention in detail with reference to the above respective embodiments, the present invention is not limited to the above specific embodiments. Therefore, any modification or equivalent replacement of the present invention; and all technical solutions and their improvements that do not depart from the spirit and scope of the present invention are covered by the scope of the claims of the present invention.
Claims
1. A vibration plate pulling and cake unloading device, comprising a plate pulling trolley (1), characterized in that: The outer end of the pull plate trolley (1) is provided with a hook groove (6), the inner end of the hook groove (6) is provided with a positioning hook (5), the outer end of the positioning hook (5) is provided with a linkage block (2), the inner end of the linkage block (2) is provided with an air source pipe (3), the upper end of the air source pipe (3) is provided with an exciting reciprocating cylinder (4), the outer end of the exciting reciprocating cylinder (4) is provided with a folding leather bag (7), the upper end of the folding leather bag (7) is provided with a positioning frame (8), the two ends of the positioning frame (8) are respectively provided with through grooves (9), the through grooves (9) are provided with A soft plate (17) is provided at the inner end, a linkage rod (10) is provided at the upper end of the soft plate (17), a slider (12) is provided at the front end of the linkage rod (10), a slide groove (11) is provided at the outer end of the slider (12), a linkage spring (13) is provided at the inner end of the slide groove (11), a connecting rod (14) is provided at the lower end of the soft plate (17), an arc frame (15) is provided at the outer end of the connecting rod (14), a pushing rod (18) is provided at the rear end of the connecting rod (14), and a linkage plate (16) is provided between the connecting rods (14).
2. The vibration plate unloading device according to claim 1 is characterized in that: The hook groove (6) is embedded and installed in the plate pulling trolley (1), the positioning hook (5) is embedded in the hook groove (6), and the upper end of the positioning hook (5) is fixed to the linkage block (2).
3. The vibration plate unloading device according to claim 1 is characterized in that: The inner end of the linkage block (2) is movably connected to the air source pipe (3), the upper end of the air source pipe (3) is movably connected to the exciting reciprocating cylinder (4), the upper end of the linkage block (2) is fixedly connected to the positioning frame (8) via a folding leather bag (7), and the folding leather bag (7) is wrapped around the outer end of the exciting reciprocating cylinder (4).
4. The vibration plate unloading device according to claim 1 is characterized in that: The through groove (9) penetrates the upper and lower ends of the positioning frame (8), the through groove (9) is slidably connected to the soft board (17), and the upper end of the soft board (17) is fixedly connected to the linkage rod (10).
5. The vibration plate pulling cake unloading device according to claim 1 is characterized in that: The lower end of the soft plate (17) is fixedly connected to the connecting rod (14), and the connecting rods (14) are fixedly connected to each other via a linkage plate (16).
6. The vibration plate unloading device according to claim 1 is characterized in that: The two ends of the connecting rod (14) are wrapped around the inner end of the arc frame (15), the arc frame (15) is fixed to the lower end of the positioning frame (8), the rear end of the connecting rod (14) is movably connected to the pushing rod (18), and the pushing rod (18) is movable at the inner end of the pulling trolley (1).